MT ThinkPadョ ThinkPad R60, R60e, R61, And R61i

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ThinkPad R60, R60e, R61, and R61iHardware Maintenance ManualNovember 2007This manual supports:ThinkPad R60(MT 9455, 9456, 9457, 9458, 9459, 9444, 9445, 9460, 9461, 9462,9463, 9464, 9446, and 9447)ThinkPad R60e(MT 0656, 0657, 0658, and 0659)ThinkPad R61(MT 8942, 8943, 8944, 8945, 8947, 8948, and 8949)ThinkPad R61i(MT 0656, 0657, 0658, 0659, 9455, 9456, 9457, 9458, 9459, 9444,9445, 9460, 9461, 9462, 9463, 9464, 9446, 9447, 8942, 8943, 8944,8945, 8947, 8948, and 8949)

ThinkPad R60, R60e, R61, and R61iHardware Maintenance Manual

NoteBefore using this information and the product it supports, be sure to read the general information under “Notices” on page260.Third Edition (November 2007) Copyright Lenovo 2007. All rights reserved.LENOVO products, data, computer software, and services have been developed exclusively at private expense andare sold to governmental entities as commercial items as defined by 48 C.F.R. 2.101 with limited and restrictedrights to use, reproduction and disclosure.LIMITED AND RESTRICTED RIGHTS NOTICE: If products, data, computer software, or services are deliveredpursuant a General Services Administration ″GSA″ contract, use, reproduction, or disclosure is subject to restrictionsset forth in Contract No. GS-35F-05925.

ContentsAbout this manual . . . . . . . . . . 1Introduction . . . . . . . . . . . . . 3Important service information . . . . . . . . 3Strategy for replacing FRUs . . . . . . . . . 3Strategy for replacing a hard disk drive . . . . 4Important notice for replacing a system board . . 4How to use error messages . . . . . . . . 4Strategy for replacing FRUs for CTO, CMV, and GAV 4Product definition . . . . . . . . . . . 4FRU identification for CTO, CMV, and GAVproducts . . . . . . . . . . . . . . . 5Important information about replacing RoHScompliant FRUs . . . . . . . . . . . . . 6Diskette compatibility matrix . . . . . . . . . 7Safety notices: multilingual translations . . . . . 7Safety information . . . . . . . . . . . . 13General safety . . . . . . . . . . . . 13Electrical safety . . . . . . . . . . . . 13Safety inspection guide . . . . . . . . . 15Handling devices that are sensitive toelectrostatic discharge . . . . . . . . . . 16Grounding requirements . . . . . . . . . 16Laser compliance statement . . . . . . . . . 17General descriptions . . . . . . . . . 19Read this first . . . . . . . . . . . .What to do first . . . . . . . . . . .Related service information . . . . . . . .Service Web site . . . . . . . . . . .Restoring the factory contents by using ProductRecovery discs . . . . . . . . . . .Passwords . . . . . . . . . . . . .Power management . . . . . . . . .Checkout guide . . . . . . . . . . . .Testing the computer . . . . . . . . .Detecting system information with PC-Doctor .Power system checkout . . . . . . . .19192121.21232527273030ThinkPad R60, R60e, R61, and R61i . . 33Product overview . . .Specifications . . . .Status indicators . . .FRU tests . . . . .Fn key combinations .Symptom-to-FRU index .Numeric error codes .Error messages . . .Beep symptoms . . .No-beep symptoms . .LCD-related symptomsIntermittent problems .Undetermined problemsFRU replacement notices .Screw notices . . . . Copyright Lenovo 2007.343438414346465051515253535454Retaining serial numbers . . . . . . . . . 54Removing and replacing a FRU . . . . . . . . 571010 Battery pack . . . . . . . . . . . 581020 Ultrabay Enhanced device for R60, R61, andR61i . . . . . . . . . . . . . . . . 591030 Hard disk drive cover, hard disk drive, andhard disk drive rubber rails . . . . . . . . 601040 Palm rest or palm rest with fingerprintreader . . . . . . . . . . . . . . . 641050 DIMM and DIMM cover . . . . . . . 671060 Keyboard . . . . . . . . . . . . 681070 Optical drive for R60e and R61i . . . . . 701080 Heat sink plate and Modem daughter card(MDC-1.5) . . . . . . . . . . . . . . 711090 PCI Express Mini Card for 802.11 a/b/gwireless LAN . . . . . . . . . . . . . 741100 PCI Express Mini Card for 802.11 a/b/g/nwireless LAN . . . . . . . . . . . . . 761110 PCI Express Mini Card for wireless WANfor R60 and R61i . . . . . . . . . . . 781120 Backup battery . . . . . . . . . . 791130 Keyboard bezel and wireless WAN antennacable (AUX) . . . . . . . . . . . . . 801140 SIM card slot . . . . . . . . . . . 821150 Fan assembly . . . . . . . . . . . 831160 CPU . . . . . . . . . . . . . . 861170 LCD assembly . . . . . . . . . . . 881180 Base cover . . . . . . . . . . . . 911190 Speaker assembly . . . . . . . . . 941200 Video connector sub card and FFC cable for15.0-in. LCD models in R60, R61, and R61i . . . 961210 Structure frame and IEEE1394 cable . . . 981220 System board and PC Card/ExpressCardslots assembly . . . . . . . . . . . . 1032010 LCD front bezel . . . . . . . . . . 1062020 Inverter card . . . . . . . . . . . 1072030 Bluetooth daughter card (BDC-2) . . . . 1082040 Wireless WAN antenna cable (MAIN) . . 1092050 LCD panel, LCD cable, and hinges . . . 1102060 LCD rear cover and wireless LAN antennacables . . . . . . . . . . . . . . . 113Locations . . . . . . . . . . . . . . . 114Front view . . . . . . . . . . . . . 114Rear view . . . . . . . . . . . . . 115Bottom view . . . . . . . . . . . . . 115Parts list . . . . . . . . . . . . . . . 116Overall . . . . . . . . . . . . . . 117LCD FRUs . . . . . . . . . . . . . 197Keyboard . . . . . . . . . . . . . . 229Recovery discs . . . . . . . . . . . . 233Miscellaneous parts . . . . . . . . . . 255AC adapters . . . . . . . . . . . . . 257Common parts list. . . . . . . . . . . 258Notices . . . . . . . . . . . . . . . 260Trademarks . . . . . . . . . . . . . . 261iii

ivMT ThinkPad ThinkPad R60, R60e, R61, and R61i

About this manualThis manual contains service and reference information for ThinkPad R60, R60e,R61, and R61i (MT 0656, 0657, 0658, 0659, 9455, 9456, 9457, 9458, 9459, 9444, 9445,9460, 9461, 9462, 9463, 9464, 9446, 9447, 8942, 8943, 8944, 8945, 8947, 8948, and8949) products. Use this manual along with the advanced diagnostic tests totroubleshoot problems.The manual is divided into sections as follows:v The common sections provide general information, guidelines, and safetyinformation required in servicing computers.v The product-specific section includes service, reference, and product-specificparts information.ImportantThis manual is intended for trained service personnel who are familiar withThinkPad products. Use this manual along with the advanced diagnostic teststo troubleshoot problems effectively.Before servicing a ThinkPad product, be sure to review the safety informationunder “Safety notices: multilingual translations” on page 7, “Safetyinformation” on page 13, and “Laser compliance statement” on page 17. Copyright Lenovo 20071

2MT ThinkPad ThinkPad R60, R60e, R61, and R61i

IntroductionImportant service informationImportantBIOS and device driver fixes are customer-installable. The BIOS and devicedrivers are posted on the customer support site http://www.lenovo.com/supportAdvise customers to contact the Customer Support Center at 800-426-7378 ifthey need assistance in obtaining or installing any software fixes, drivers, andBIOS downloads.Customers in Canada should call the Customer Support Center at800-565-3344 for assistance or download information.Strategy for replacing FRUsBefore replacing partsMake sure that all software fixes, drivers, and BIOS downloads are installedbefore replacing any FRUs listed in this manual.After a system board is replaced, ensure that the latest BIOS is loaded to thesystem board before completing the service action.To download software fixes, drivers, and BIOS, do as follows:1. Go to http://www.lenovo.com/support2. Enter the product number of the computer or press Auto-detect button onthe screen.3. Select Downloads and drivers.4. Follow the directions on the screen and install the necessary software.Use the following strategy to prevent unnecessary expense for replacing andservicing FRUs:v If you are instructed to replace a FRU but the replacement does not correct theproblem, reinstall the original FRU before you continue.v Some computers have both a processor board and a system board. If you areinstructed to replace either the processor board or the system board, andreplacing one of them does not correct the problem, reinstall that board, andthen replace the other one.v If an adapter or a device consists of more than one FRU, any of the FRUs maybe the cause of the error. Before replacing the adapter or device, remove theFRUs, one by one, to see if the symptoms change. Replace only the FRU thatchanged the symptoms. Copyright Lenovo 20073

Important service informationAttention: The setup configuration on the computer you are servicing may havebeen customized. Running Automatic Configuration may alter the settings. Notethe current configuration settings (using the View Configuration option); then,when service has been completed, verify that those settings remain in effect.Strategy for replacing a hard disk driveAlways try to run a low-level format before replacing a hard disk drive. This willcause all customer data on the hard disk to be lost. Be sure that the customer has acurrent backup of the data before doing this task.Attention: The drive startup sequence in the computer you are servicing mayhave been changed. Be extremely careful during write operations such as copying,saving, or formatting. If you select an incorrect drive, data or programs can beoverwritten.Important notice for replacing a system boardSome components mounted on a system board are very sensitive. Improperhandling of a system board can cause damage to those components, and maycause a system malfunction.Attention: When handling a system board:v Do not drop a system board or apply any excessive force to it.v Avoid rough handling of any kind.v Avoid bending a system board and hard pushing to prevent cracking at eachBGA (Ball Grid Array) chipset.How to use error messagesUse the error codes displayed on the screen to diagnose failures. If more than oneerror code is displayed, begin the diagnosis with the first error code. Whatevercauses the first error code may also cause false error codes. If no error code isdisplayed, see whether the error symptom is listed in the Symptom-to-FRU Indexfor the computer you are servicing.Strategy for replacing FRUs for CTO, CMV, and GAVProduct definitionDynamic Configure To Order (CTO)This provides the ability for a customer to configure an IBM or a LenovoTMsolution from an eSite, and have this configuration sent to fulfillment, where it isbuilt and shipped directly to the customer. The machine label, Product EntitlementWarehouse (PEW), eSupport, and the HMM will load these products as the 4-digitMT and 3-digit model, where model “CTO” (Example: 1829-CTO).Custom Model Variant (CMV)This is a unique configuration that has been negotiated between IBM or Lenovoand the customer. A unique 4-digit MT and 3-digit model is provided to thecustomer to place orders (Example: 1829-W15). A CMV is a special bid offering.Therefore, it is NOT generally announced.v The MTM portion of the machine label is the 4-digit MT and 3-digit model,where model “CTO” (Example: 1829-CTO). The PRODUCT ID portion of themachine label is the 4-digit MT and 3-digit CMV model (Example: 1829-W15).4MT ThinkPad ThinkPad R60, R60e, R61, and R61i

Important service informationv The PEW record is the 4-digit MT and 3-digit model, where model “CTO”(Example: 1829-CTO).v eSupport will show both the CTO and CMV machine type models (Example:1829-CTO and 1829-W15 will be found on the eSupport site.)v The HMM will have the 4-digit MT and 3-digit CTO model only (Example:1829-CTO). Again, CMVs are custom models and are not found in the HMM.General Announce Variant (GAV)This is a standard model (fixed configuration). GAVs are announced and offered toall customers. The MTM portion of the machine label is a 4-digit MT and 3-digitmodel, where model a “fixed part number”, not “CTO” (Example: 1829-F1U).Also, PEW, eSupport, and the HMM will list these products under the same fixedmodel number.FRU identification for CTO, CMV, and GAV productsThere are three information resources to identify which FRUs are used to supportCTO, CMV, and GAV products. These sources are PEW, eSupport, and the HMM.Using PEWv PEW is the primary source for identifying FRU part numbers and FRUdescriptions for the key commodities for CTO, CMV and GAV products at a MT- serial number level. An example of key commodities are hard disk drives,system boards, microprocessors, Liquid Crystal Displays (LCDs), and memory.v Remember, all CTO and CMV products are loaded in PEW under the 4-digit MTand 3-digit model, where model “CTO” (Example: 1829-CTO). GAVs areloaded in PEW under the 4-digit MT and 3-digit model, where model a “fixedpart number”, not “CTO” (Example: 1829-F1U).v PEW can be accessed at the following Web site:http://w3-3.ibm.com/pc/entitleCustomers can also access PEW uct.do?template /warranty/warranty.vm&sitestyle lenovoSelect Warranty lookup. Input the MT and the Serial number and the list of keycommodities will be returned in the PEW record under COMPONENTINFORMATION.v Business Partners using Eclaim will access PEW when performing EntitlementLookup. Business Partners will enter Loc ID, MT and Serial, and the keycommodities will be returned in the Eclaim record under SYSTEM DETAILS.v Authorized IBM Business Partners can access Eclaim at the following Web site:https://wca.eclaim.comUsing eSupportFor Key Commodities (Examples - hard disk drive, system board,microprocessor, LCD, and memory)v eSupport can be used to view the list of key commodities built in a particularmachine serial (this is the same record found in PEW).v eSupport can be accessed at the following Web site: http://www.lenovo.com/supportv To view the key commodities, click on PARTS INFORMATION, then PARTSLOOKUP. Type in the model type and serial number. The key commodities willbe returned in the eSupport record under PARTS SHIPPED WITH YOURSYSTEM.Introduction5

Important service informationFor the Remaining FRUs (the complete list of FRUs at the MT Model level)v eSupport can be used to view the complete list of FRUs for a machine type andmodel.v To view the complete list of FRUs, type in the machine type and model(Example: 1829-CTO) under QUICK PATH. Under “View by Document Type”select PARTS INFORMATION. Under “Filter by Category” select SERVICEPARTS. Under “Parts Information by Date” select SYSTEM SERVICE PARTS. Thelist of service parts by description, with applicable machine type model and FRUwill be displayed.Using the HMMUse the HMM as a back-up to PEW and eSupport to view the complete list ofFRUs at the MT Model level.Important information about replacing RoHS compliant FRUsRoHS, The Restriction of Hazardous Substances in Electrical and ElectronicEquipment Directive (2002/95/EC) is a European Union legal requirementaffecting the global electronics industry. RoHS requirements must beimplemented on Lenovo products placed on the market and sold in theEuropean Union after June 2006. Products on the market before June 2006 arenot required to have RoHS compliant parts. If the original FRU parts are noncompliant, replacement parts can also be non compliant. In all cases if theoriginal FRU parts are RoHS compliant the replacement part must also be RoHScompliant.Note: RoHS and non-RoHS FRU part numbers with the same fit and function areidentified with unique FRU part numbers.Lenovo plans to transition to RoHS compliance well before the implementationdate and expects its suppliers to be ready to support Lenovo's requirements andschedule in the EU. Products sold in 2005 and 2006, will contain some RoHScompliant FRUs. The following statement pertains to these products and anyproduct Lenovo produces containing RoHS compliant FRUs.RoHS compliant FRUs have unique FRU part numbers. Before or after the RoHSimplementation date, failed RoHS compliant parts must always be replaced usingRoHS compliant FRUs, so only the FRUs identified as compliant in the systemHMM or direct substitutions for those FRUs may be used.Products marketed before June 2006Products marketed after June 2006Current or originalpartReplacement FRUCurrent or originalpartReplacement FRUNon-RoHSCan be Non-RoHSMust be RoHSMust be RoHSNon-RoHSCan be RoHSNon-RoHSCan sub to RoHSRoHSMust be RoHSNote: A direct substitution is a part with a different FRU part number that isautomatically shipped by the distribution center at the time of the order.6MT ThinkPad ThinkPad R60, R60e, R61, and R61i

Diskette compatibility matrixDiskette compatibility matrixThe compatibility of each of the drives with the diskettes for it is as 3.5-inch1.0 MBRead and write2.0 MBRead and write4.0 MBNot compatibleSafety notices: multilingual translationsIn this manual, safety notices appear in English with a page number reference tothe appropriate multilingual, translated safety notice found in this section.The following safety notices are provided in English, French, German, Hebrew,Italian, and Spanish.Safety notice 1Before the computer is powered on after FRU replacement, make sure all screws, springs,and other small parts are in place and are not left loose inside the computer. Verify thisby shaking the computer and listening for rattling sounds. Metallic parts or metal flakescan cause electrical shorts.Avant de remettre l’ordinateur sous tension après remplacement d’une unité en clientèle,vérifiez que tous les ressorts, vis et autres pièces sont bien en place et bien fixées. Pource faire, secouez l’unité et assurez-vous qu’aucun bruit suspect ne se produit. Des piècesmétalliques ou des copeaux de métal pourraient causer un court-circuit.Bevor nach einem FRU-Austausch der Computer wieder angeschlossen wird, mußsichergestellt werden, daß keine Schrauben, Federn oder andere Kleinteile fehlen oder imGehäuse vergessen wurden. Der Computer muß geschüttelt und auf Klappergeräuschegeprüft werden. Metallteile oder-splitter können Kurzschlüsse erzeugen.Prima di accendere l’elaboratore dopo che é stata effettuata la sostituzione di una FRU,accertarsi che tutte le viti, le molle e tutte le altri parti di piccole dimensioni siano nellacorretta posizione e non siano sparse all’interno dell’elaboratore. Verificare ciò scuotendol’elaboratore e prestando attenzione ad eventuali rumori; eventuali parti o pezzettimetallici possono provocare cortocircuiti pericolosi.Antes de encender el sistema despues de sustituir una FRU, compruebe que todos lostornillos, muelles y demás piezas pequeñas se encuentran en su sitio y no se encuentransueltas dentro del sistema. Compruébelo agitando el sistema y escuchando los posiblesruidos que provocarían. Las piezas metálicas pueden causar cortocircuitos eléctricos.Introduction7

Safety noticesSafety notice 2DANGERSome standby batteries contain a small amount of nickel and cadmium. Do notdisassemble a standby battery, recharge it, throw it into fire or water, or short-circuit it.Dispose of the battery as required by local ordinances or regulations. Use only thebattery in the appropriate parts listing. Use of an incorrect battery can result inignition or explosion of the battery.Certaines batteries de secours contiennent du nickel et du cadmium. Ne les démontezpas, ne les rechargez pas, ne les exposez ni au feu ni à l’eau. Ne les mettez pas encourt-circuit. Pour les mettre au rebut, conformez-vous à la réglementation en vigueur.Lorsque vous remplacez la pile de sauvegarde ou celle de l’horloge temps réel, veillezà n’utiliser que les modèles cités dans la liste de pièces détachées adéquate. Unebatterie ou une pile inappropriée risque de prendre feu ou d’exploser.Die Bereitschaftsbatterie, die sich unter dem Diske

ThinkPad R60, R60e, R61, and R61i Hardware Maintenance Manual November 2007 This manual supports: ThinkPad R60 (MT 9455, 9456, 9457, 9458, 9459, 9444, 9445, 9460, 9461,

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