HAND AGITATED MIXING TANK - Sealmaster

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HAND AGITATED MIXING TANKOwner’s ManualVersion 2.0Issue Date: June 2019Effective Date: April 2019Version Date1.02.0 6/19ChangesOriginal IssueNew Format and UpdatesApprovalDSS:\Engineering\13-Operator Manuals\Current\HANDAGITATOR V2.0 JUNE2019.docx

Table of ContentsCORRESPONDENCE . 2SealMaster LIMITED WARRANTY . 3SAFETY PRECAUTIONS AND CAUTIONS . 4PRECAUTIONS. 4CAUTIONS . 4MANUAL COVERAGE . 5HAND AGITATED MIXING TANK SKID AND TRAILER MOUNTED . 5OPERATING INSTRUCTIONS . 6CHECKLIST. 6BEFORE STARTING THE ENGINE . 6STARTING THE ENGINE . 7ADDING MATERIAL . 8POURING MATERIAL. 8MACHINE MAINTENANCE . 9MAINTENANCE SCHEDULE . 9TROUBLE SHOOTING . 10WIRING DIAGRAMS . 11ELECTRIC BRAKES AND RUNNING LIGHTS . 11TANK CAPACITY CHART . 12MATERIAL DEPTH AND GALLON VOLUME . 12MACHINE PICTURES AND PARTS LIST . 13PARTS LIST PICTURE-1 . 14PARTS LIST PICTURE-2 . 15PARTS LIST PICTURE-2 . 16PARTS LIST PICTURE-3 . 17PARTS LIST PICTURE-4 . 19PARTS LIST PICTURE-5 . 20

Serial NO.Acceptance DateCompany NameAddress In referring to the equipment, kindly state the Model Number, Serial Number and any part number involvedSandusky, OH 44870PO Box 2277ThorWorks Industries, Inc.All Correspondence regarding this equipment, as well as general correspondence should be addressed to:CORRESPONDENCECity State ZipModel NO.Purchased byThorWorks Industries, Inc.2

3SealMaster LIMITED WARRANTYSealMaster warrants that its products are of quality material and workmanship. SealMasteragrees to replace, within a period of one (1) year from date of delivery, or at its option, repair,without charge, any part of their manufacture which proved defective. The repair orreplacement will be free of charge F.O.B. Sandusky, Ohio, proving the damaged part or partsare returned, freight prepaid, to SealMaster and investigation show such repair or replacementis made necessary by an inherent defect of material or workmanship.It is hereby understood that engines, motors, pumps, or other components purchased bySealMaster for use on its equipment are not warranted by SealMaster and are sold only withthe standard warranty of the manufacturer of that component.SealMaster will make no allowances for repairs or alterations completed by outside sourcesunless authorization is in writing and approved by an authorized SealMaster representative.Any claims for defective material or workmanship must be made prior to the expiration of thirty(30) days from the date failure occurs, and in all cases prior to the expiration of the warrantyperiod of one (1) year. It is the intent of this paragraph to limit SealMaster’s liability solely tothe cost of replacement parts, F.O.B. factory, or at the option of SealMaster to repair of thedefective part or parts. No allowances for damages, lost time, or any other claim will berecognized.This warranty is null and void if other than genuine SealMaster parts are used.SealMaster is constantly striving to improve their products. Changes in design andimprovement will be made whenever the manufacturer believes the efficiency of the productwill be improved, without incurring any obligation to incorporate such improvements in anymachines which have been shipped or are in service.In an effort to continue to improve product quality, SealMaster reserves the right to changespecifications without notice.Any modification or alteration of this machine without prior approval of the manufacturer mayvoid this warranty.

4SAFETY PRECAUTIONS AND CAUTIONSPRECAUTIONS Always wear eye and ear protection, and gloves. Be aware of all CAUTION, WARNING, DANGER signs on the unit. Read all Owners Manuals that come with this unit. Make sure the operator is familiar with the units’ operation.CAUTIONS Keep hands, feet, and clothing away from moving parts. Do not operate the machine without all guards in place. Stop the Agitator when opening the lid for any reason.

5HAND AGITATED MIXING TANKAPPLIES TO ALL SK300, SK575 & TR300MANUAL COVERAGEHAND AGITATED MIXING TANK SKID AND TRAILER MOUNTEDThis manual cover model sizes 300 and 575 gallon tanks.SealMaster Hand-Agitated Sealcoat Mixing Tanks set the industry standard forskid mount and trailer mount hand-agitated sealcoat mix tanks.SealMaster Hand-Agitated Sealcoating Mixing tanks are available in several sizesand configurations. SealMaster Hand-Agitated Mixing Tank can be carried in theback of a truck (skid mounted) or towed behind (trailer mounted).Ideal for gravity flow sealcoat applications or a pump can be attached for sprayapplications. SealMaster sealcoating equipment has set the sealcoatingequipment industry standards for quality, performance and durability for over 40years.

6HAND AGITATED MIXING TANKAPPLIES TO ALL SK300, SK575 & TR300WITH OPTIONAL HYDRAULIC AGITATIONOPERATING INSTRUCTIONSSTARTUPCHECKLIST Check engine oil level. Follow manufacturers guidelines as totype and frequency of changes. Check hydraulic oil level. Use grade AW68 hydraulic oil. Fill fuel tank with gasoline for engine.BEFORE STARTING THE ENGINEMake sure the agitator control valve #6 is in the neutral position.6 AGITATORCONTROL VALVE

7HAND AGITATED MIXING TANKAPPLIES TO ALL SK300, SK575 & TR300WITH OPTIONAL HYDRAULIC AGITATIONOPERATING INSTRUCTIONSSTARTUPTHROTTLEENGINEPULL STARTHANDLECHOKEON/OFFSWITCHFUELSTARTING THE ENGINE Set the fuel shutoff and choke levers to the on position. Set the throttle lever at ½ open. Set the engine on/off switch to on position. Pull start the engine. It is important that when you are done running the enginethat the fuel shutoff lever is turned to the off position. This keepsgasoline from mixing with oil as you are driving.Refer to the engine manual.

8OPERATING INSTRUCTIONSAPPLIES TO ALL SK300, SK575 & TR300WITH OR WITHOUT OPTIONAL HYDRAULIC AGITATIONADDING MATERIAL1. Open the material tank lid and add pavement sealer with orwithout sand. Close the lid.2. Turn the hand crank lever #25, or engage the hydraulicagitator, until the sealer is mixed thoroughly.3. Mix periodically during the day, to keep material consistent.POURING MATERIAL4. Open valve #21 to pour out sealer.5. Apply Sealer with a squeegee or brush.21 VALVE 2”25 HANDCRANK

9HAND AGITATED MIXING TANKAPPLIES TO ALL SK300, SK575 & TR300MACHINE MAINTENANCEMAINTENANCE SCHEDULEFollow maintenance procedures listed on the engine manual.MAINTAIN8HRS116WEEK MONTH MONTHS1YEAR2YEARSCHECK ENGINE OILLEVELSCHECK HYDRAULIC OILLEVELSCHANGEHYDRAULIC OIL *CHANGE HYDRAULIC OILFILTERCLEAN HYDRAULICSUCTION STRAINERCHECK BREAKAWAY BOXBATTERYCHECK TIRE PRESSUREINSPECT ALL HOSES* Use a good quality AW68 hydraulic oil with a rating of 352 SUS @100 F. Do notuse a 150 rated hydraulic oil as it is too light.

10HAND AGITATED MIXING TANKAPPLIES TO ALL SK300, SK575 & TR300MACHINE MAINTENANCETROUBLE SHOOTINGPROBLEMENGINEISSUESCHAINS NOT CONTACTINGSPROCKETS PROPERLYPOSSIBLE CAUSES/SOLUTIONSOIL SPECIFICATIONS / REFER TO OWNER’S MANUALOPERATING INSTRUCTIONS / REFER TO OWNER’S MANUALFUEL IN OIL CRANKCASE / FUEL SHUT-OFF VALVE INOFF POSITION WHEN FINISHEDCHAIN TENSION IMPROPERLY ADJUSTED / ADJUST CHAIN TIGHTENERSPROCKET TEETH BROKEN / REPLACE SPROCKETSHUTOFF VALVE IS CLOSED / OPEN VALVEHYDRAULIC OIL LOW / FILL OIL LEVEL 4” FROM TOP OF TANKOPTIONAL HYDRAULICAGITATIONDOES NOT ROTATEHYDRAULIC AGITATOR MOTOR NOT WORKING / REPLACE AGITATOR MOTORCOUPLER KEY / REPLACE THE SHEARED KEYCHAIN BROKEN / REPLACE THE CHAINHYDRAULIC PUMP NOT WORKING / HAVE TESTED OR REPLACED

11WIRING DIAGRAMSELECTRIC BRAKES AND RUNNING LIGHTSBLUEWHITEBLUE / BLACKBLUEWHITEBLUEBLUEGREEN / BROWNBROWNGREEN / BROWNYELLOW/ BROWNBROWNWHITEBROWNYELLOW / BROWNBROWN

12TANK CAPACITY CHARTGALLONS ARE APPROXIMATE AND MAY VARY SLIGHTLY TANK TO TANKMATERIAL DEPTH AND GALLON 8557565571577580

13HAND AGITATED MIXING TANKMODEL TR300MACHINE PICTURES AND PARTS LISTPICTURE-11 MANHOLECOMPONENTS8 SAFETYBREAK AWAY7 TIRE & WHEELASSEMBLY15 PLUG14 HOOK4/5 TAIL LIGHTS9 TRAILER JACK12 MARKERLIGHTS13 SAFETY CHAIN2 AGITATORRUBBER10 PINTLE EYE COUPLER11 BALL COUPLERS3 BACKINGSTRIP6 TORSION AXLE

14HAND AGITATED MIXING TANKAPPLIES TO ALL SK300, SK575 & TR300PARTS LISTPARTS LIST PICTURE-1ITEM 3P459A017P72000B0121111322/323DESCRIPTIONMANHOLE COMPONENTSRETAINING RING WITH SPLASH GUARDLID MANHOLE WITH VENT – DRIP EDGEGASKET-MANHOLE LOW TEMPERATURELATCH &HARDWARESK 575 AGITATOR RUBBERSK 300 AGITATOR RUBBERBACKING STRIPPARTS LIST – TRAILERS ONLY* DENOTES YOUR CHOICEITEM T SIDE TAIL LIGHTRIGHT SIDE TAIL LIGHTTORSION AXLETIRE AND WHEEL ASSEMBLYSAFETY BREAK AWAY KITJACK SCREW ASSEMBLYPINTLE EYE COUPLER2-5/16” BALL COUPLERAMBER MARKER LIGHTSSAFETY CHAINHOOK (PART OF SAFETY CHAIN)TRAILER PLUG

15HAND AGITATED MIXING TANKMODEL SK 575MACHINE PICTURES AND PARTS LISTPARTS LIST PICTURE-2ITEM P426A011P50000A004QTY.211111DESCRIPTIONFLANGE BEARING 1” BORESPROCKET 1” BORE#40 CHAIN ROLLER (SOLD PER FOOT)#40 MASTER LINKSPROCKET 1-1/2” BORE WITH 1/2" KEYHAND CRANK ASSEMBLY (SPROCKET)16 FLANGEBRG. 1” BORE16 FLANGEBRG. 1” BORE18 CHAIN ANDMASTER LINK20 HANDCRANK22 HANDCRANK17 SPROCKET1” BORE17 SPROCKET1” BORE19 SPROCKET1-1/2” BORE17 SPROCKET1” BORE18 CHAIN ANDMASTER LINK

16HAND AGITATED MIXING TANKMODEL SK 575PARTS LISTPARTS LIST PICTURE-2ITEM QTY.1112DESCRIPTION2” VALVEBEARING PLATEBEARING SEAL4-HOLE FLANGE BEARING 1-1/2” BORE22 BEARINGPLATE24 FLANGEBEARING23 BEARINGSEAL

17HAND AGITATED MIXING TANKMODEL SK 300 & TR 300MACHINE PICTURES AND PARTS LISTPICTURE-3SHOWN WITH DIRECT HAND CRANK26 BEARINGPLATE28 FLANGEBEARING25 HANDCRANK27 BEARINGSEALPARTS LIST PICTURE-3ITEM 03QTY.1112DESCRIPTIONHAND CRANK (DIRECT)BEARING PLATEBEARING SEAL2-HOLE FLANGE BEARING 1-1/4” BORE

18HAND AGITATED MIXING TANKAPPLIES TO ALL SK300, SK575 & TR300MACHINE PICTURES AND PARTS LISTWITH OPTIONAL HYDRAULIC AGITATIONPICTURE-41 Y-MOUNT31 COUPLING5 CLAMPCOUPLING3 HYD.AGITATORMOTOR2 ENGINE6 AGITATORCONTROLVALVE4 HYD. OIL TANK9 SUCTION STRAINER7 HYDRAULICPUMP10 PUMP MOUNTBRACKET8 JAW COUPLERS& INSERT

19HAND AGITATED MIXING TANKAPPLIES TO ALL SK300, SK575 & TR300WITH OPTIONAL HYDRAULIC AGITATIONPARTS LISTPARTS LIST PICTURE-4ITEM CRIPTIONHYDRAULIC AGITATION ASSEMBLYY-MOUNTHONDA ENGINE GX160HYDRAULIC AGITATOR MOTORHYDRAULIC OIL TANKSK 575 COUPLING 1-1/2” BORE WITH 1/2" KEYCOUPLING 1” BORE WITH 1/4" KEYSK 300 COUPLING 1-1/4” BORE WITH 3/8" KEYCOUPLING 1” BORE WITH 1/4" KEYAGITATOR CONTROL VALVEHYDRAULIC PUMPJAW COUPLER 3/4” BORE WITH 3/16" KEYJAW COUPLER 1/2” BORE WITH 1/8" KEYCOUPLER INSERT FOR JAW COUPLERSUCTION STRAINER (HYD. TANK)PUMP MOUNT BRACKETNOTE:HYDRAULIC AGITATION KIT P50340C – FIELD OPTIONAVAILABLE ON WEB SITE: sealmaster.net

20HAND AGITATED MIXING TANKMODEL SK 300 & TR 300PARTS LISTWITH OPTIONAL GEAR REDUCTIONPARTS LIST PICTURE-5ITEM 014P50000A004QTY.211111DESCRIPTIONFLANGE BEARING 1” BORESPROCKET 1” BORE#40 CHAIN ROLLER (SOLD PER FOOT)#40 MASTER LINKSPROCKET 1-1/4” BORE WITH 3/8" KEYHAND CRANK ASSEMBLY (SPROCKET)1 FLANGEBRG. 1” BORE16 FLANGEBRG. 1” BORE3 CHAIN ANDMASTER LINK5 HANDCRANK22 HANDCRANK2 SPROCKET1” BORE17 SPROCKET1” BORE4 SPROCKET1-1/4” BORE17 SPROCKET1” BORE18 CHAIN ANDMASTER LINK

2. Turn the hand crank lever #25, or engage the hydraulic agitator, until the sealer is mixed thoroughly. 3. Mix periodically during the day, to keep material consistent. POURING MATERIAL 4. Open valve #21 to pour out sealer. 5. Apply Sealer with a squeegee or brush. 25 HAND CRANK 21 VALVE 2”

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