Manual For Electric Portable Air Compressor

3y ago
27 Views
2 Downloads
2.39 MB
36 Pages
Last View : 14d ago
Last Download : 2m ago
Upload by : Lee Brooke
Transcription

M25653D.6ITEM NUMBER: 25653, 25654, 48578, 47378SERIAL NUMBER:Owner’s ManualElectric Portable Air Compressor(115V/15A or 230V/7.5A, Single Phase/20 gallon, 2 HP)(115V/15A or 230V/7.5A, Single Phase/11 gallon, 1 HP)(115V/15A Single Phase/8 gallon, 1.5 HP)Instructions for Installation/Set-up, Operation, Maintenance, & StorageNorthStar Models 25653 and 25654 belt-driven compressors have a single stage 2-cylinder pump, made withheavy-duty cast iron cylinders for long life, and a compact design rated for 135 maximum PSI. NorthStar Model48578 belt-driven compressor and 47378 direct-driven compressor have a single stage 1-cylinder pump, made withheavy-duty cast iron for long life, and a compact design rated for 135 maximum PSI. Their continuous-duty ratingensures long-lasting performance, and its cast iron pump head ensures superior heat dissipation.Read and understand this Owner’s Manual completely before using. Keep this manual for future review. Failure toproperly set up, operate and maintain the compressor in accordance with this manual could result in serious injury ordeath to operator or bystanders.WARNING: SPECIAL HAZARDS Injection Injury: High-pressure air stream can pierce skin and underlying tissues, leading to serious injury and possibleamputation. Such an injection injury can result in blood poisoning and/or severe tissue damage. Flying Debris: High-pressure air stream can cause flying debris and possible surface damage. Not For Breathing Air: NorthStar compressors are NOT designed, intended, or approved for supplying breathing air. Nocompressed air should be used for breathing unless air is treated in accordance with applicable standards. Fire/Explosion: Sparks from air powered tool heads or attachments can ignite fuel or other flammable liquids or vapors inthe vicinity. Exceeding the maximum pressure for air tools or attachments could cause them to explode. Keep a fireextinguisher rated "ABC" nearby. Burns: Compressor pump, motor and discharge tubing are hot surfaces that can cause burn injuries. Electric Shock: Operating equipment in wet conditions or where not properly grounded can cause electric shock.Detailed safety information about these hazards appears throughout this manual.Equipment Protection Quick FactsInspect Upon Delivery: FIRST! Inspect for missing or damaged components. See “Initial Set-Up” section for whereto report missing or damaged parts.Add Pump Oil: Pump is NOT shipped with oil. Check the pump oil level before starting. See “Prepare for Operation”section of this Owner’s Manual for capacity and viscosity.Use Mechanical Lifting Equipment: Compressor may be too heavy to handle manually. Use proper liftingequipment for unloading and moving to installation site.Ensure Air Compressor is Electrically Connected Correctly: All wiring, grounding, and electrical connectionsmust be made by a competent electrician. Install according to local and national codes.Run Pump Unloaded for Break-in Period: Before initial use, open drain valve and run compressor for 30 minutesto break in pump parts.Follow Maintenance Schedule: Pump, air filter, and tank require periodic inspection and servicing to provideefficient function and long life. See “Maintenance & Repair” for frequency of servicing.1

Table of ContentsEquipment Protection Quick Facts . 1Table of Contents . 2About Your Air Compressor . 4Specifications . 5Component Identification . 6Safety Signal Words . 7Hazard Signal Word Definitions . 7Safety Labeling . 8Safety Decal Locations . 8Safety Decals . 9Initial Set-Up . 10Step 1. Inspect & Unpack . 10Step 2. Assembly . 10Step 3. Select Suitable Location. 11Operation . 13Follow Operation Safety Rules . 13Prepare for Operation . 13Check/Add Oil to the Pump . 13Proper Air Hose and Tool Use . 14Pressure Control Related Devices . 14Compressor - Tool Requirements . 14Attaching/Disconnecting Air Hose and Tools . 15Using Compressor for Spraying . 15Flammable Materials . 15Moisture in Compressed Air . 15Shutdown . 15Procedure . 15For Malfunction During Operation . 15Maintenance & Repair . 16Maintenance Schedule Summary. 16Detailed Instructions – Maintenance & Repair . 16Inspect Safety/Relief Valve . 16Inspect Air Filter . 16Inspect Compressor for Air Leaks . 16Change Pump Oil . 17Drain Receiver Tank and Inspect Tank . 17Check Drive Belt for Tension and Alignment. 17Keep Compressor Clean . 18Cylinder Head Bolt Torque Specification. 18Troubleshooting . 19Parts Explosions – Model 25653 Rev D.6 . 20Parts List – Model 25653 Rev D.6 . 21Parts Explosions – Model 25654 Rev D.6 . 222

Parts List – Model 25654 Rev D.6 . 23788876 Pump Explosion Rev D.6 . 24788876 Pump Parts List Rev D.6 . 25788876 Pump Kits Rev D.6 . 25Parts List – Model 48578 Rev D.6 . 26Parts List – Model 48578 Rev D.6 . 27792353 Pump Exploded View Rev D.6 . 28792353 Pump Parts List Rev D.6 . 29Parts List – Model 47378 Rev D.6 . 30Parts List – Model 47378 Rev D.6 . 31Pump Exploded View – Rev D.6 . 32Pump Parts List – Rev D.6 . 33Appendix A: Lubricants and Compatibility . 34Alternate Lubricants. . 34Limited Warranty . 35California Proposition 65 Information . 363

About Your Air CompressorThank you for purchasing a NorthStar air compressor!It is designed for long life, dependability, and topperformance.Adult Control Only. Only trained adults should set upand operate the air compressor. Do not let childrenoperate.Intended Use. Provides compressed air usedprimarily for operating air tools and pressurizing otherobjects that require high air pressure, such as tires.Do not use for low-pressure objects such asballoons, air mattresses, and sport balls, which canexplode quickly and easily. Special precautions arenecessary when used for cleaning to prevent flyingdebris hazards. It is not to be used to supply breathingair.Under The Influence. Never operate, or let anyoneelse operate, the air compressor while fatigued orunder the influence of alcohol, drugs, or medication.Keep this manual for reference and review.ATTENTION: Rental Companies and PrivateOwners who loan this equipment to others!All persons to whom you rent/loan this aircompressor must have access to and read thisOwner’s Manual. Keep this manual with the aircompressor at all times and advise all persons whowill operate the machine to read it. You must alsoprovide personal instruction on how to safely set-upand operate the air compressor and remain availableto answer any questions a renter/borrower mighthave. Owner’s Manuals are available from NorthStarat 1-800-270-0810.Supplies Required. Normal operation will require youto supply: Compressor pump oil Personal protection equipmentSee “Specifications” section for more detail.Site Location. Intended for indoor use.Personal Protection. Wear safety apparel duringoperation, including safety glasses with side and topprotection.4

SpecificationsMODELModel #25653256544857847378FLOW OUTPUTMax. PressureRating135 PSI135 PSI135 PSI135 PSIVolume Rating4.8 CFM @100 PSI5.0 CFM @ 90 PSI6.0 CFM @ 40 PSI4.8 CFM @100 PSI5.0 CFM @ 90 PSI6.0 CFM @ 40 PSI3.1 CFM @ 90 PSI3.8 CFM @ 40 PSI3.0 CFM @ 90 PSI3.6 CFM @ 40 PSIReceiver Capacity20 gal.20 gal.11 gal.8 gal.Power RequirementsDedicated 5A2 HP1 HP1.5 HPMotorHorsepower2 HPDIMENSIONS / �16”15"Height43”30”36”32.3"Weight204 lbs.207 lbs.128 lbs.80 lbs.SUPPLIES REQUIRED (not included)Pump Oil(not included)SAE 30 non-detergentpump oil (#4043)Pump Oil Capacity16.9 oz.SAE 30 non-detergent SAE 30 non-detergentpump oil (#4043)pump oil (#4043)16.9 oz.57.5 oz.SAE 30 non-detergentpump oil (#4043)8.5 oz.

Component Identification451. Regulator: Controls outlet pressure.2. Discharge Tube: Carries compressed air from pump tosafety/check valve, and then to the storage tank. Itbecomes very hot during use and can cause severeburns. Never touch.3. Air Compressor Pump: Not shipped with oil.4. Compressor Air Filter: Keep clean and particle free.See “Pump Explosion and Pump Parts List” forreplacement part number.5. Belt Guard: Covers belt, engine pulley and flywheel.NEVER operate compressor without belt guard in place.6. Unloader: Vents discharge air to atmosphere instart/stop operation.32167. Pressure Switch-Auto/Off switch: In AUTOa. position, compressor shuts off automaticallywhen tank pressure reaches maximumpreset pressure. In OFF position,compressor will not operate. Switch shouldbe in OFF position when connecting ordisconnecting power cord from electricaloutlet. NEVER attempt to adjust thispressure switch.127118108. Pressure Gauge: Air filled gauge. Shows pressure inreceiver tank.9. Air Receiver / Storage Tank: 20, 11 or 8 gallon ASMEcertified tank.10. Tank Drain Valve: Used to remove moisture from airafter compressor is shut off and air emptied from tank.Drain moisture daily after each use.11. ASME Safety/Check Valve: Automatically releases air iftank exceeds preset pressure max. of 200 PSI. A checkvalve is a pressure release port. Pull valve pin to relievepressure from receiver tank.12. Magnetic Oil Drain Plug: Removal allows for drainageof oil from pump. Attracts metal particles that coulddamage pump.96

Safety Signal WordsHazard Signal Word DefinitionsThis is the safety alert symbol. It is used to alert you topotential personal injury hazards. Obey all safetymessages that follow this symbol to avoid possible injuryor death.DANGER (red) indicates a hazardous situation, which ifnot avoided, will result in death or serious injury.DANGERWARNING (orange) indicates a hazardous situation,which if not avoided, could result in death or seriousinjury.WARNINGCAUTION (yellow), used with the safety alert symbol,indicates a hazardous situation, which if not avoided,could result in minor or moderate injury.CAUTIONCAUTIONCAUTION (yellow), without the safety alert symbol, isused to address practices not related to personal injury.NOTICENOTICE is used to address practices not related topersonal injury.7

Safety LabelingSafety Decal LocationsWARNING:ALWAYS make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labelsfrom NorthStar Product Support at 1-800-270-0810.561423Location123456On-Product Warning LabelsPart numbersDescriptionBreathing Hazard792174Corrosion Hazard792177Electrical Shock Hazard789060Air Compressor Instructions792161Burn Hazard792176Belt Hazard7921758ModelAllAllAllAllAll25653, 25654, 48578

Safety Decals123456To order replacement safety labels, call NorthStar Product Supportat 1-800-270-0810.9

Initial Set-UpStep 1. Inspect & UnpackStep 2. AssemblyUpon receipt, inspect air compressor for missing ordamaged parts. Verify that it is the compressor youordered.Models 25653 & 48578See “Component Identification” section of this manualfor a diagram of the compressor and its components. For missing components, contact ProductSupport at 1-800-270-0810. For damaged components, contact the freightcompany that delivered the unit and file a claim. If complete, fill out product serial numberinformation. See “Limited Warranty” section ofthis manual.Figure 2Model 25654Figure 3Figure 110

DipstickModel 47378Figure 3bPump housing3. Figure 3a - Thread wingnut onto air filter assembly,hand tight. Install air filter assembly into the pumpmanifold.4. Figure 3b - Thread dipstick into pump housing, handtight.Step 3. Select Suitable LocationWARNING: Lifting hazardThe compressor is heavy. Ensure that proper liftingequipment is available to unload and move compressorto installation site.Location Criteria: Where no flammable vapors, dusts, and gasesare present. At least 18” away from walls and other objects. Away from other heat-generating equipment. Away from dusty/dirty conditions. In a well illuminated area. Where proper wire size is a

NorthStar Models 25653 and 25654 belt-driven compressors have a single stage 2-cylinder pump, made with heavy-duty cast iron cylinders for long life, and a compact design rated for 135 maximum PSI. NorthStar Model 48578 belt-driven compressor and 47378 direct-driven compressor have a single stage 1-cylinder pump, made with

Related Documents:

Bruksanvisning för bilstereo . Bruksanvisning for bilstereo . Instrukcja obsługi samochodowego odtwarzacza stereo . Operating Instructions for Car Stereo . 610-104 . SV . Bruksanvisning i original

10 tips och tricks för att lyckas med ert sap-projekt 20 SAPSANYTT 2/2015 De flesta projektledare känner säkert till Cobb’s paradox. Martin Cobb verkade som CIO för sekretariatet för Treasury Board of Canada 1995 då han ställde frågan

service i Norge och Finland drivs inom ramen för ett enskilt företag (NRK. 1 och Yleisradio), fin ns det i Sverige tre: Ett för tv (Sveriges Television , SVT ), ett för radio (Sveriges Radio , SR ) och ett för utbildnings program (Sveriges Utbildningsradio, UR, vilket till följd av sin begränsade storlek inte återfinns bland de 25 största

Hotell För hotell anges de tre klasserna A/B, C och D. Det betyder att den "normala" standarden C är acceptabel men att motiven för en högre standard är starka. Ljudklass C motsvarar de tidigare normkraven för hotell, ljudklass A/B motsvarar kraven för moderna hotell med hög standard och ljudklass D kan användas vid

LÄS NOGGRANT FÖLJANDE VILLKOR FÖR APPLE DEVELOPER PROGRAM LICENCE . Apple Developer Program License Agreement Syfte Du vill använda Apple-mjukvara (enligt definitionen nedan) för att utveckla en eller flera Applikationer (enligt definitionen nedan) för Apple-märkta produkter. . Applikationer som utvecklas för iOS-produkter, Apple .

2” & 3” aIr dIaPHragM PuMP 10 12’ / 24’ road CrossIng ManIfold 11 20”/24” CoPPus fan aIr MoVer 11 aIr Horns 11 ContaInMent BerM 11 8’ x 16’ eCoMats 12 25 kVa PortaBle generator 13 45 kVa PortaBle generator 13 85 kVa PortaBle generator 13 125 kVa PortaBle generator 14 150 kVa PortaBle generator 14 220 kVa PortaBle generator 14

Thank you for choosing the Whynter SNO portable air conditioner. You have bought one of the best portable air conditioners available today. Follow the instructions given in this booklet to obtain the very best performance from your portable air conditioner and take full advantage of the many advance features that your portable air conditioner .

The most helpful parameter for understanding the . effectiveness of portable air cleaners is the clean air delivery rate (CADR), a measure of a portable air cleaner's delivery of relatively clean air, expressed in cubic meters per hour (m³/h). A higher CADR relative to the room size increases the effectiveness of a portable air cleaner.