PWC Drive On Instructions

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PWC Drive onInstructionsU.S. Patent # 7,481,1754-223211/15/16

Table of ContentsFixed Dock Attachment .1Floating Dock Attachment .2Side by Side Connecting Kit .3Side by Side Connecting Kit for 2XL .42XL Keel Roller Replacment .52000 Series Attachment .62000 Series Offset Attachment .7Winch .10Connect-A-Port Walkway .11Connect-A-Port 2XL Extra Floatation .12Some products in this instruction book are protected by one or more of the following patents.USA patents: 6,073,572; 5,281,055; 7,481,175; and 6,179,525 B1Canadian patents: 2,308,617; 2,328,0221501 Owner Avenue, Atlantic, IA 50022 USA08/31/16

Fixed Dock AttachmentTools Needed(1) 3/4” Wrench(2) 9/16” WrenchesNot available in metricNeeded Items1pipe size 2” sch 40 pipe or maxdia of 2.375” (50 Dn mm sch 40)Step 1Install roller closest to the RollerBracket. Secure with the washers andcotter pins.Step 2Determine location of port installation(front or side). Attach the two RollerBrackets to the front or side of theport. Use the 1/2” (13 mm) bolts andlock washers (25ft/lbs)(3.46 kg/m).2Step 3On a fixed dock it is recommended toget a pipe long enough to drive intothe ground, in some cases this is allthat is needed to hold the port inplace. If you have a very secure fixeddock you can mount the pipe to thedock but if the dock is not of the bestintegrity it is not recommendedbecause it will work the dock loose ifyou are in a high wake area. It isrecommended that you drive the pipein the ground and mount it to a fixeddock if applicable. Note: pipe size 2”sch 40 pipe or max dia of 2.375”. (50Dn mm sch 40) Roller Bracket oncenter 4’ (1.2192 m) front & 6’(1.8288 m)side.14(a)(b)Step 4(a)Float port up to pipe and installfront rollers. (b)Leave cotter pins andwashers off when inserting roller axleinto the roller. Next secure roller withcotter pins and washers.1501 Owner Avenue, Atlantic, IA 50022 USA6/10/10

Floating Dock AttachmentTools Needed(1) Drill - 1/4” (6.5 mm) & 7/16“(11 mm) drill bit(1) 3/4” (18 mm) Wrench(2) 9/16” Wrenches Not available in metricStep 1Center Pivot Pin in Small Hinge Bracketand drill thru the Pivot Pin with 1/4”(6.5 mm).1Step 2Attach the two Small Hinge Bracketsto the front of the port. Turn the hingepart up or down depending on howhigh your dock is off the water. Usethe 1/2” (12 mm) bolt and lockwasher (25ft/lbs)(3.46 kg/m)Step 3Port23(b)(a) Attach one Large Hinge Bracketwith Pivot Pin to the Small HingeBracket. Then algin the Large HingeBracket with dock to determine bolt(a)hole location. If you are on a veryhigh dock there is an extension plateavailable to accommodate yoursituation. You may want to put yourPWC on the port at this time to seehow it makes the float set in thewater, if the entrance end of the port(c)is high with the craft on it you willwant to raise the front of the port togive is a slight down hill appearancefor easy roll off. Remember, if it rollsoff to hard the mount is too low, rollsoff too easy you are too high.(b)(a)Mark holes. Drill with 7/16” (11 mm)4bit. 3/8” (9 mm) bolts, washers and(b)lock washer not supplied.Step 4Recommended 4 to 6 mountingholes. Mount the Large Port Bracket(a)Algin hinge point of port and dock.to the dock and attach port hinge and(b) Insert Pivot Pin with the 1/4” 6.5secure with Pivot Pin. Repeat on nextmm) hole up. (c) Secure Pivot Pin withbracket.cotter pin.Note: If mouting port to wooden floating dock use 3/8” (9 mm)2Lag Bolts (screw based)1501 Owner Avenue, Atlantic, IA 50022 USA6/10/10

Side by Side AttachmentTools Needed(1) 3/4” Wrench(1) 5/16” Allen WrenchNot available in metricStep 1Algin front of ports. Attach plate witheight holes to top two rows of inserts.Use the 1/2” bolt and lock washer(25ft/lbs)(3.46 kg/m).1Step 2Attach two hole plate inserts. Use the1/2” button head bolt, lock washerand washer (25ft/lbs)(3.46 kg/m).Note: Rear connection is made toswivel when driving PWC on to theport.Port Front2Port Rear31501 Owner Avenue, Atlantic, IA 50022 USA6/10/10

Dandy Dock 2XL Side by Sidewww.dandydocks.comTools Needed1-800-825-7719Instructions for:(1) 3/4” Wrench(2) 9/16“ Wrenches(1) 5/16” Allen WrenchNot available in metricConnect-A-Port 2XL (CAP0002)Side by Side Kit (AKC2002)Step 11Algin front of ports. Attach plate witheight holes to top two rows of inserts.Use the 1/2” bolt and lock washer(25ft/lbs)(3.46 kg/m).Step 2Port FrontInsert Orange Side by Side Straparound port handles (Middle & PortEntrance)Step 3Insert 3/8” bolt with washer intoOrange Side By Side Strap and securewith washer and Nylon Nut.2Port Handles341501 Owner Avenue, Atlantic, IA 50022 USA10/04/12

2XL Keel Roller ReplacementTools NeededInstructions for:Connect-A-Port 2XL (CAP0002)Keel Roller Replacement (KRR001)(1) 9/16“ WrenchNot available in metricStep 1Remove Keel Roller from the port.Note: If removing on the water bolt,washer and bushing will be used tosecure Keel Roller Replacement.1Step 2Algin Keel Roller Replacement on theport and attach with removed bolt,washer and bushing.2Keel Roller Replacement Insert51501 Owner Avenue, Atlantic, IA 50022 USA10/04/12

Connect-A-Dock 2000 Series AttachmentTools NeededInstructions for:2000 Series Attachment Kit(1) 3/4” Wrench(2) 9/16” WrenchesStep 1Determine port location (Front or Side).Insert Metal Pole Connectors into floatsection connector slots. Tighten allbolts in the dock using25 lbs/ft (3.46 kg/m) of torque.1Step 2Install roller closest to the RollerBracket. Secure with the washers andcotter pins.2Step 3Attach the two Roller Brackets to thefront or side of the port. Use the 1/2”bolts and lock washers (25ft/lbs).Step 43(a)Float port up to Roller PoleConnectors. (b)Install front rollers.Leave cotter pins and washers offwhen inserting roller axle into theroller. Next secure roller with cotterpins and washers.4(a)(b)61501 Owner Avenue, Atlantic, IA 50022 USA4/17/17

Connect-A-Dock 2000 Series OffsetTools Needed(1) 3/4” Wrench(2) 9/16” WrenchesNot available in metricStep 1Determine port location. Insert MetalPole Connectors into float sectionconnector slots. Tighten all bolts in thedock using 25 lbs/ft (3.46 kg/m) oftorque.21Step 2Install roller closest to the RollerBracket. Secure with the washers andcotter pins.Step 3Attach the two Roller Brackets to thefront or side of the port. Use the 1/2”bolts and lock washers (25ft/lbs)(3.46kg/m).3Step 4(a)Float port up to Roller PoleConnectors. (b)Install front rollers.Leave cotter pins and washers offwhen inserting roller axle into theroller. Next secure roller with cotterpins and washers.4(a)Step 5Follow the Side by Side Bracketinstructions and connect all portstogether.Step 6(b)6Install roller closest to the Roller OffsetBracket. Secure with the washers andcotter pins.71501 Owner Avenue, Atlantic, IA 50022 USA6/10/10

Connect-A-Dock 2000 Series OffsetStep 7Determine port location to the dock,insert Metal Pole Connectors into floatsection connector slots. As in Step 1.Tighten all bolts in the dock using 25lbs/ft (3.46 kg/m) of torque.Step 8(a)Attach Offset Roller Bracket to portwith bolts, washers and lock washers hand tight. (b)Algin Offset RollerBracket around Metal Pole Connector.(c) Center the roller on the Metal PoleConnector and tighten the bolts.Tighten all bolts in the dock using 25lbs/ft (3.46 kg/m) of torque.8(b)port(a)(c)DockRoller BracketRight-OffsetRoller BracketStep 9Follow Step 4 (b) to attach secondroller.Step 10If connecting more then two ports sideby side continue to Step 11.81501 Owner Avenue, Atlantic, IA 50022 USA6/10/10

Connect-A-Dock 2000 Series OffsetTools Needed(1) 3/4” Wrench(2) 9/16” WrenchesStep 11Locate a center float section connectorslot, between the Roller Bracket &Offset Roller Bracket connects. FollowStep 1 to attach Metal Pole Connector.11Left-OffsetRight-OffsetRoller Roller Bracket Roller BracketBracketStep 12Follow Step 6 to install roller on toOffset Roller Bracket.Step 13(a) The Offset Roller Bracket will bebolted on top of the Side by SideFront Bracket. Test the alginment ofthe Offset Roller Bracket to the MetalPole Connector to see which boltswill need to be removed from theSide by Side Front Bracket.(b)Remove bolts and attach the OffsetRoller Bracket. (c) Center OffsetRoller Bracket on the Metal PoleConnector and tighten the bolts.Tighten all bolts in the dock using 25lbs/ft (3.46 kg/m) of torque.(a)13Front Side bySide BracketLeft-OffsetRoller BracketPort(a) (b)Dock(b)(c)91501 Owner Avenue, Atlantic, IA 50022 USA6/10/10

WinchTools Needed(2) 9/16” WrenchesNot available in metricStep 1(a) Releases the Ratchet Handle (b)Strap Release (c) Direction RatchetHandle travelsStep 2(a)(c)(a) Click the Strap Release. (b) PullStrap out to be able to add inside nut.(c) Attach Wench to the bracket withbolts, washers and lock washers. Note:Leave off washer on bolt under thestrap for clearance. Tighten all bolts inthe bracket using 25 lbs/ft (3.46 kg/m)of torque.Step 3(b)1(a)2Attach Winch and bracket to the portas shown. Use the 3/8” bolts, washersand lock washers. Tighten all bolts inthe bracket using 25 lbs/ft (3.46 kg/m)of torque.(c)(b)Step 4Engage Ratchet Handle and StrapRelease and retract strap into astorage position. Note: See Step 3illustration for proper strap location.3Strap101501 Owner Avenue, Atlantic, IA 50022 USA6/10/10

Connect-A-Port 2XL WalkwayTools NeededInstructions for:(1) 3/4” Wrench(1) 9/16“ WrenchesConnect-A-Port 2XL (CAP0002)1Step 1Connect Metal Connect to the portwith (6) bolts, lock washer andwasher to each connector. Only handtighten the bolts at this time.Step 2Two or Three FS1030 can connect asthe walkway. Align float section to theport. Slide the metal connector so thatit aligns to float section connectorsockets. Test the alignment byconnecting the float sections on themetal connector.2Step 3Disconnect float sections from themetal connector and tighten the bolts.Step 4Place float sections on the metalconnectors. Secure Float Connectorsinto sockets with bolts, washers, andbushings provided.34111501 Owner Avenue, Atlantic, IA 50022 USA10/04/12

Connect-A-Port 2XL Extra FloatationStep 1Minimum of three PWC ExtraFloatation is required to keepConnect-A-Port level in the water.Slip the extra floatation under the portinto the port pockets. See 1A forlocation. Adding the three extrafloatation will add 300lbs offloatation to the port.Instructions for:Connect-A-Port 2XL (CAP0002)1Step 2A fourth extra floatation can be addedfor a total of 400lbs of extra floatation.1A2121501 Owner Avenue, Atlantic, IA 50022 USA11/15/16

PWC Port Warranty — USA & CanadaPWC Port warrants to the original owner all polyethylene plasticcomponents for five (5) years from date of purchase to be free of defects inmaterial and workmanship.PWC Port Warranty — InternationalPWC Port warrants to the original owner all polyethylene plasticcomponents for two (2) years [one (1) year for commercial use] from date ofpurchase to be free of defects in material and workmanship. All other accessorieshave a one (1) year limited warranty. For a copy of the PWC Port completewarranty call PWC Port.PWC Port — CleatThe purpose of the cleat is to provide an area on the PWC Port to temporarily tieoff another PWC, tie down a cover or other similar light duty tasks.The cleat is not designed to anchor the PWC Port or to tie two units together.If two units are to be tied/attached together there is a Side-by-Side Kit designedfor that specific purpose. In addition, there are various anchoring options availableso the cleat should never be used for this purpose.Should you have a warranty claim, we may require that you provide a photograph or, in some cases, return thePWC Port part to the place of purchase. In order for warranty to be valid, original sales receipt mustaccompany warranty claim. NOTE: Shipping costs are not included in warranty.NOTE: All plastic has an inherent tendency to create static electricity.1501 Owner Avenue, Atlantic, IA 50022 USA

PWC Port warrants to the original owner all polyethylene plastic components for two (2) years [one (1) year for commercial use] from date of purchase to be free of defects in material and workmanship. All other accessories have a one (1) year limited warranty. For a copy of the PWC Port complete warranty call PWC Port. PWC Port — Cleat

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