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Deploying a Fiber OpticPhysical Infrastructurewithin a ConvergedPlantwide EthernetArchitectureApplication GuideJanuary 2018Document Reference Number: ENET-TD003C-EN-P

Deploying a Fiber Optic PhysicalInfrastructure within a ConvergedPlantwide Ethernet ArchitectureIntroductionConverged Plantwide Ethernet (CPwE) is the underlying architecture that provides standard network servicesfor control and information disciplines, devices, and equipment found in modern industrial automation andcontrol system (IACS) applications. CPwE is a collection of tested and validated architectures that aredeveloped by subject matter authorities at Cisco, Panduit1, and Rockwell Automation that follow the CiscoValidated Design (CVD) program. The content of CPwE, which is relevant to both Operational Technology(OT) and Informational Technology (IT) disciplines, consists of documented architectures, best practices,guidance, and configuration settings to help manufacturers with design and deployment of a scalable, reliable,secure, and future-ready plant-wide industrial network infrastructure. Connections within a CPwEarchitecture take many forms including copper cabling, fiber optic cabling, and wireless connectivity. Thisapplication guide provides direction for the fiber optic cabling used in a CPwE architecture.As a data transport medium, optical fiber is an integral part of a CPwE deployment. Fiber provides theconnectivity for a wide variety of connection types and offers several benefits within a CPwE architecture.By bringing the CPwE architecture to market, Cisco and Rockwell Automation help manufacturers meet thechallenges of a fully-integrated IACS and realize the business benefits standard networking offers. CPwE canalso help manufacturers achieve the benefits of cost reduction using proven designs that facilitate quickerdeployment while helping to reduce risk in deploying new technology.Figure 1 shows the CPwE logical framework, which incorporates all elements of a standard plant-widenetwork. The CPwE logical framework segments devices and equipment into hierarchical functions. Thisframework also identifies Levels of operations and defines logical plant network Zoning (segmentation)based on functional and security areas. In this document, the CPwE term Industrial Zone is used genericallyto represent applications such as IACS, process automation systems (PAS), and supervisory control and dataacquisition (SCADA). This application guide can be viewed as an extension to the CPwE Deploying aResilient Converged Plantwide Ethernet Architecture Design and Implementation /groups/literature/documents/td/enet-td010 -en-p.pdf).Plant-wide deployment of EtherNet/IPTM requires an industrial network design methodology, which helpscreate a structured hierarchy to support real-time network performance. In addition, it helps enable theconvergence of multiple control and information disciplines, including data collection, configuration,1. This fiber application guide.Fiber Optic Infrastructure Application GuideENET-TD003C-EN-P1

Deploying a Fiber Optic Physical Infrastructure within a Converged Plantwide Ethernet ArchitectureIntroductiondiagnostics, discrete, process, batch, safety, time synchronization, drive, motion, energy management, voice,and video (Figure 1).Figure 1CPwE Logical FrameworkWhat You Will LearnThis application guide helps designers and installers select and deploy fiber optic media in plantenvironments. It details fiber optic network infrastructure solutions that provide high-performanceconnectivity options that help increase the integrity and availability of a CPwE architecture at each level ofthe plant-wide network. To assist designers and installers with planning and implementing a viable networkinfrastructure, this application guide focuses on the following three steps for selecting fiber optic cabling:1. Determine the correct type of singlemode or multimode and, if multimode fiber is required, the correctgrade of multimode fiber.2. Determine the number of fiber optic strands needed in each cable run.3. Select the appropriate cable construction for the environment.In addition to cable selection, this application guide discusses the connectors, adapters, and patching requiredfor a structured cable deployment. It also explains selection and best practice applications for cablemanagement, pathways, and fiber optic enclosures.Fiber Optic Infrastructure Application Guide2ENET-TD003C-EN-P

Deploying a Fiber Optic Physical Infrastructure within a Converged Plantwide Ethernet ArchitectureFiber Optic Cabling Systems OverviewFiber Optic Cabling Systems OverviewA fiber optic network generally comprises multiple pieces of equipment interconnected by optical fibercabling assemblies. The fiber channel is the fiber optic connection between one piece of equipment andanother and includes the entire fiber assembly. Each channel consists of a pair of fibers that form an individualcircuit, with each circuit having a transmit fiber (typically labeled TX) and a receive fiber (typically labeledRX). When configured this way, the optical fiber assemblies in this channel become a duplex type supportingseparate transmit and receive circuits.The CPwE architectures subject matter authorities recommend the use of optical fiber links between networkswitches in the Industrial Zone for the following applications: Redundant paths for high availability— ring and redundant star Optimal resiliency protocol convergence times for switches Electromagnetic noise immunity Distance and outdoor cable runsFigure 2LC Duplex Patch CordVarious approaches can be used to configure the channel. For example, a duplex patch cord (Figure 2) maybe used to connect two pieces of equipment that are in close proximity to each other. Attention must be givento achieve the correct polarization of the connections, i.e., that the transmit (TX) port of one device attachesto the receive (RX) port of the other piece of equipment and vice versa. This polarization is accomplished bypatch cord construction and standardized keying of the connectors.Fiber Optic Infrastructure Application GuideENET-TD003C-EN-P3

Deploying a Fiber Optic Physical Infrastructure within a Converged Plantwide Ethernet ArchitectureFiber Optic Cabling Systems OverviewFigure 3Permanent Link DiagramThe typical channel is composed of multiple assemblies connected by a combination of the optical fiberconnectors on the cable assemblies mating into adapters. The adapters are mounted into patch panels or othertypes of mounting arrangements that provide a mechanically convenient and secure point for the connection.Optical fiber systems deployed in local area network (LAN) applications do not use the same fiber fortransmit and receive, which means that the transmit port of one piece of equipment must be connected to thereceive port of the neighbor—commonly known as A to B. The A to B connection must be made in thepermanent link and patch cords to confirm correct operation, as shown in Figure 3.This section discusses the available options and selection and installation considerations for fiber opticcabling systems, which include: Selecting Singlemode or Multimode Fiber Selecting the Number of Fiber Optic Cabling Strands Environmental Cable Designs Fiber Connectors Network Convergence Time Fiber Optic Loss/Power Budgets Fiber Cable Management Media Selection:– Cell/Area Zone Fiber Optic Cabling Types– Industrial Distribution Frame Fiber Optic Cabling Types and Products– Level 3 Site Operations Fiber Optic Cabling Types– Patch CordsFiber Optic Infrastructure Application Guide4ENET-TD003C-EN-P

Deploying a Fiber Optic Physical Infrastructure within a Converged Plantwide Ethernet ArchitectureFiber Optic Cabling Systems OverviewSelecting Singlemode or Multimode FiberThere are two different types of fiber used in connecting networks, singlemode and multimode, which varyby glass core size and by the design and operation of the transceivers used. Multimode fiber is commonlyused for shorter transmission distances due to the cost efficiency it offers. Singlemode fiber uses more precisetransceivers to achieve longer transmission distances and is more costly to implement than multimode fiber.Designers and installers need to make sure that the transceiver type and fiber type are compatible for optimalperformance.Multimode optical fiber incorporates a larger core diameter than singlemode fiber type. In addition, the corediameter used in multimode fiber varies depending upon the performance type used. For example, OM1(optical multimode 1) was the first type of multimode fiber to be deployed and uses a 62.5µm core diameterwith an overall cladding diameter of 125µm. This fiber type is almost never deployed in new installations,but may be required for legacy installations with an installed equipment base. Multimode fiber types OM2,OM3, and OM4 are based on the use of a core diameter of 50µm (again with a cladding diameter of 125µm)and offer improved performance in terms of maximum channel length. OM4 is recommended for newinstallations and represents the best available compromise between total link cost (optical fiber plustransceivers) and channel length.Singlemode fiber types used in plant network applications have a core diameter of 9µm and a claddingdiameter of 125µm. The transceivers used with singlemode fiber incorporate more costly laser sources andso the overall link cost is higher than multimode fiber, however longer channel lengths can be realized. Thereare two common designations for optical singlemode (OS) fiber, identified as OS1 and OS2. OS1 is a legacyfiber type and is not recommended for any deployment, though it may be seen in legacy deployments. OS2is the default singlemode fiber designation, though literature commonly calls this OS1/OS2.Figure 4 shows a schematic diagram of the different optical fiber constructions and the designations for eachfiber type are listed in Table 1.Table 1Maximum Distance for Currently Used Fiber Types and DesignationsDesignationCore/Cladding Diameter Fiber Type100 Mbps Maximum Distance 1 Gbps Maximum �mMultimode2000m275mOM350/125µmMultimode 2000m500mOM450/125µmMultimode 2000m550mOS29/125µmSinglemode10km10kmFiber Optic Infrastructure Application Guide5ENET-TD003C-EN-P

Deploying a Fiber Optic Physical Infrastructure within a Converged Plantwide Ethernet ArchitectureFiber Optic Cabling Systems OverviewFigure 4Comparison of Fiber Cores for OM1-OM4 and OS2Selecting the Number of Fiber Optic Cabling StrandsMulti-stranded fiber optic cabling assemblies are available with numerous strand counts. Commonly usedcounts include 2, 6, 12, 24, and 36 strands. The number of strands required for an optimal deployment equatesto the number of pairs required for switches and devices that must be connected and includes a factor forgrowth. For example, connecting three access switches in close proximity to a distribution switch in adifferent location requires six strands because each access switch requires two strands for transmit andreceive. Additional strands should be included for future growth and the possibility of failed fiber strands. Todetermine the total number of strands, combine the required strands, future growth, and spares. For thisexample, a twelve-strand fiber cable is the proper choice.EnvironmentalFiber optic cabling in IACS environments can encounter caustic, wet, vibrating, and electrical noiseconditions. Therefore during physical layer design, designers should assess these environmental factors ineach area where the network is to be distributed (Figure 5).Fiber Optic Infrastructure Application GuideENET-TD003C-EN-P6

Deploying a Fiber Optic Physical Infrastructure within a Converged Plantwide Ethernet ArchitectureFiber Optic Cabling Systems OverviewFigure 5Sample Environmental Analysis Using the MICE SystemThe Mechanical, Ingress, Chemical/Climatic, and Electromagnetic (MICE) system is an assessment tool thatevaluates these specified risk factors in each zone of a generic cable plant. MICE diagramming allows thedesign to balance component costs with mitigation costs to build a robust yet cost-effective system. EachMICE factor is graded on a severity scale ranging from 1-3. MICE criteria allow the designer to selectappropriate media (such as armored fiber) or protective pathway arrangements that avoid risks from theenvironment affecting performance or reliability. Qualifying the exposure levels allows designers to specifyappropriate connectivity and pathways to enable long-term performance. For example, exposure to shock,vibration, or ultraviolet (UV) light may require use of armored fiber cabling suitable for outdoorenvironments.For this assessment, consider using MICE analysis, a method recommended by global standards groups suchas ANSI/TIA-568-D.0 and ODVA, Inc. EtherNet/IP Media Planning & Installation ications Numbered/PUB00148R0 EtherNetIP Media Planning and Installation Manual.pdf). A tutorial on this analytic tool is found in TIA TSB-185 - Environmental Classification (MICE) Tutorial.Cable DesignsThis section discusses the four basic fiber optic cable designs for plant-wide network applications: Indoor DistributionFiber Optic Infrastructure Application Guide7ENET-TD003C-EN-P

Deploying a Fiber Optic Physical Infrastructure within a Converged Plantwide Ethernet ArchitectureFiber Optic Cabling Systems Overview Armored Distribution Dielectric Conduited Fiber (DCF)Table 2 illustrates transmission speed and suitable fiber media types. Reading from left to right, the variousfiber selections increase in environmental severity.Table 2Fiber Types with DetailsFiber ApplicationAlthough there are many types and constructions of optical fiber, this discussion focuses on Industrial Zoneapplications where there are four main fiber types that are commonly deployed in IACS networks. These fibertypes can vary greatly depending on the type of deployment, design concerns, environment in the IndustrialZone, etc. They are identified according to typical areas of use: Indoor Distribution—Typically used in the Enterprise Zone and suitable points in the Industrial Zone,e.g., to the Level 3 Site Operations Industrial Data Center (IDC). Armored Distribution—A variation of the cabling type in Indoor Distribution, it is used in IndustrialZone areas where continuous pathways are not available and is desirable since the armored cableprovides protection normally obtained by routing in continuous pathways. This fiber type will typicallybe routed from the IDC to the Physical Network Zone System (PNZS) or the IACS control panels. Dielectric Conduited Fiber (DCF)—An attractive option when using a smaller number of fibers thatmight be seen closer to the PNZS or control panel in the Industrial Zone and is used in situations similarto Armored Distribution. A more detailed description of DCF is in Industrial Distribution Frame FiberOptic Cabling Types and Products.Fiber Optic Infrastructure Application GuideENET-TD003C-EN-P8

Deploying a Fiber Optic Physical Infrastructure within a Converged Plantwide Ethernet ArchitectureFiber Optic Cabling Systems OverviewTable 3 gives additional selection information for the different fiber types within IACS network deployments.Table 3Selection Information for Fiber Types within IACS Network DeploymentsIndoor DistributionMetal Armored DistributionDielectric Conduited FiberMost frequent area of useWithin the Enterprise Zone and Typical light Industrial ZoneLevel 3 Site Operationsenvironment pathways usingJ-hooks or othernon-continuous approachesTypical light Industrial Zoneenvironment pathways usingJ-hooks or othernon-continuous approachesMost typical level of use inCPwE architecture3, 4, 5Connections between 3 and 2,Cell/Area ZoneConnection between 3 and 2,Cell/Area ZoneMode typesOS2, OM1-OM4OS2, OM1-OM4OS2, OM1-OM4Typical range of individualfibers2-1442-1442, 4, 6, 8, 12Support required?Continuous/closely spaceddiscontinuousDiscontinuous, e.g., J-hooks,5’ (1.52m) spacingDiscontinuous, e.g., J-hooks,5’ (1.52m) spacingGrounding provisionsrequired?NoYesNoFiber Construction for Indoor or Outdoor UseThe most common construction for optical fiber for indoor use is called tight buffer, where a protectivecoating surrounds the cladding and an additional jacket of polyvinyl chloride (PVC) brings the diameter ofthe individual fiber to 900µm. Multiple fibers are wrapped with a protective Aramid yarn. The entire cableassembly is coated in a durable external jacket, typically polymer material, that is riser, plenum, or otherwiserated to suit the installation environment.Tight buffered fiber is not deployed in outdoor environments because the temperature extremes andmechanical stresses encountered in outdoor installations can cause physical degradation or even damage tothe fiber. An alternate construction, loose tube, is used for fiber deployments in outdoor environments. Theloose tube design consists of the individual fibers (before the PVC coating is applied) which “float” within apolymer tube allowing it to move yet be protected when the fiber is subject to movement. Older cable designsalso use a water blocking gel inserted into the tube to help protect the fiber from both damage and moistureingress. Newer indoor/outdoor cable types include a water absorptive tape underneath the exterior jacket thatswells and forms an effective seal if the jacket is ruptured.Examples of the construction of the tight buffered and loose tube fiber types are shown in Figure 6 andFigure 7.Fiber Optic Infrastructure Application Guide9ENET-TD003C-EN-P

Deploying a Fiber Optic Physical Infrastructure within a Converged Plantwide Ethernet ArchitectureFiber Optic Cabling Systems OverviewFigure 6Tight Buffered Fiber TypeFiber Optic Infrastructure Application GuideENET-TD003C-EN-P10

Deploying a Fiber Optic Physical Infrastructure within a Converged Plantwide Ethernet ArchitectureFiber Optic Cabling Systems OverviewFigure 7Loose Tube Fiber TypeDistribution Fiber Optic Cabling (Non-armored)Non-armored distribution fiber optic cabling (Figure 8) is a standard cable that runs in a cabling basket, cableladder, or conduit in an indoor environment. Non-armored distribution fiber optic cabling requires protection,therefore, at a minimum, it should be installed in a duct or continuously supported system depending on theenvironment. It may also require greater environmental hardening depending on the harshness of theenvironment (e.g., in conduit).This cabling type is used in the intra-building backbone, building backbone, and horizontal installations forriser (OFNR), plenum (OFNP), and general-purpose environments. Riser and plenum-rated fiber optic cableare most commonly used in North America. Other regions of the world, (e.g., Europe and Asia Pacific)require optical fiber with a low smoke zero halogen (LSZH) rated cable jacket. Always consult the local codesand standards for the plant location to be certain the proper variant is selected during the design stage. Thistopic is discussed in more detail in Level 3 Site Operations Fiber Optic Cabling Types.Fiber Optic Infrastructure Application Guide11ENET-TD003C-EN-P

Deploying a Fiber Optic Physical Infrastructure within a Converged Plantwide Ethernet ArchitectureFiber Optic Cabling Systems OverviewFigure 8Distribution Fiber Optic Cabling (Non-Armored)Figure 9IP-rated OSP/IO Fiber Optic CablingIP-rated (Outside Plant/Indoor and Outdoor) Fiber Optic CablingIP-rated fiber optic cabling (outside plant/indoor and outdoor) is rated for high temperatures, is chemicallyresistant, and can be used in harsh environments (Figure 9). These fiber cables incorporate loose tubeconstruction making them suitable for aerial, duct, and direct burial applications. There are two types ofFiber Optic Infrastructure Application G

Fiber Optic Infrastructure Application Guide ENET-TD003C-EN-P Deploying a Fiber Optic Physical Infrastructure within a Converged Plantwide Ethernet Architecture Fiber Optic Cabling Systems Overview Figure 3 Permanent Link Diagram The typical channel is composed of multiple assemblies connected by a combination of the optical fiber

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