L96 EFI Crate Engines Specifications Specifications Part .

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L96 EFI Crate Engines SpecificationsSpecifications part number: 12677742Thank you for choosing Chevrolet Performance as your high performance source. Chevrolet Performance is committed toproviding proven, innovative performance technology that is truly. more than just power. Chevrolet Performance Parts areengineered, developed and tested to exceed your expectations for fit and function. Please refer to our catalog for the ChevroletPerformance Authorized Center nearest you or visit our website at www.chevroletperformance.com.This publication provides general information on components and procedures which may be useful when installing or servicingyour crate engine. Please read this entire publication before starting work.This crate engine is assembled using brand new, premium quality components. It utilize modern technologies as fuel injection,individual ignition coil per cylinder, and electronic throttle control. Due to the wide range of small block applications, if you areretrofitting a previous small block application, you may encounter installation differences between your crate engine assemblyand the previous version. These differences may require modifications or additional components not included with the engine,including cooling, fuel, electrical, and exhaust systems. Some fabrication work may be required.The L96 crate engine require an engine control system and harness which is available from your Chevrolet Performancedealer. Check with your dealer or on www.chevroletperformance.com for the control system packages that is currentlyavailable. Generally, the fuel system requirement is 58 psi (400 kPa) constant fuel pressure, but check the information includedin your engine control system for the actual pressure requirement.It is not the intent of this specification to replace the comprehensive and detailed service practices explained in the GM servicemanuals.For information about warranty coverage, please contact your local Chevrolet Performance dealer. For service parts or serviceinformation please reference to the service manual for a 2017 Chevrolet Express van with a L96 engine.Observe all safety precautions and warnings in the service manuals when installing a crate engine in any vehicle. Wear eyeprotection and appropriate protective clothing. When working under or around the vehicle support it securely with jack stands.Use only the proper tools.Exercise extreme caution when working with flammable, corrosive, and hazardous liquids and materials. Some proceduresrequire special equipment and skills. If you do not have the appropriate training, expertise, and tools to perform any part of thisconversion safely, this work should be done by a professional.TITLEChevrolet Performance L96 Crate EngineREV 08FE18PART NO.12677742DATESHEET1OF18REVISIONAUTHALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.23JA17Initial Release - Rocko ParkerN/ATO BE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS.08FE18Revision - Rocko ParkerN/A

Legal and Emissions InformationThis publication is intended to provide information about the crate engine and related components. Thismanual also describes procedures and modifications that may be useful during the installation of an L96crate engine. It is not intended to replace the comprehensive service manuals and parts catalogs which coverChevrolet Performance engines and components. Rather, it is designed to provide supplemental informationin areas of interest to “do-it-yourself” enthusiasts and mechanics. This publication pertains to engines andvehicles which are used off the public highways except where specifically noted otherwise. Federal lawrestricts the removal of any part of a federally required emission control system on motor vehicles. Further,many states have enacted laws which prohibit tampering with or modifying any required emission or noisecontrol system. Vehicles which are not operated on public highways are generally exempt from mostregulations, as are some special interest and pre-emission vehicles. The reader is strongly urged to check allapplicable local and state laws. Many of the parts described or listed in this manual are merchandised for offhighway application only, and are tagged with the “Special Parts Notice” reproduced here:Special Parts NoticeThis part has been specifically designed for Off-Highway application only. Since the installation of this partmay either impair your vehicle’s emission control performance or be uncertified under current Motor VehicleSafety Standards, it should not be installed in a vehicle used on any street or highwayAdditionally, any such application could adversely affect the warranty coverage of such an on-street or highway vehicle.Package Contents:DESCRIPTIONQUANTITY6.0 LITER ENGINE1TUBE-OIL FILL1CAP ASSEMBLY-OIL FILL1OIL LEVEL INDICATOR1THROTTLE BODY1O-RING SEAL1INSTRUCTION SHEETS1Important Information on Throttle Body UsageThis engine kit contains a production engine that uses a current model year electronic throttle body assembly. If using thisengine kit along with a Chevrolet Performance Parts L96 Controller Kit it will be necessary to remove the original throttle bodyfrom the engine and replace it with the throttle body that is packaged separately in this engine kit.Instructions for removal and reinstallation of the throttle body assembly are as follows:Notice: Handle the electronic throttle control components carefully. Use cleanliness in order to prevent damage.Do not drop the electronic throttle control components. Do not roughly handle the electronic throttle controlcomponents. Do not immerse the electronic throttle control components in cleaning solvents of any type.1. An 8-digit part identification number is stamped on the throttle body casting. Refer to this number if servicing, or if a partreplacement is required.2. Remove the 4 throttle body bolts and original throttle body.3. Inspect the throttle body gasket for damage. If the gasket is damaged, it must be replaced. Use P/N 12576549TITLEChevrolet Performance L96 Crate EngineREV 08FE18PART NO.12677742DATESHEET2OF18REVISIONAUTHALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.23JA17Initial Release - Rocko ParkerN/ATO BE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS.08FE18Revision - Rocko ParkerN/A

4. Install the replacement throttle body assembly.5. Install the 4 throttle body bolts.TightenTighten the throttle body bolts to 10 Nm (89 lb in).Important: Always use a torque wrench in order to obtain the proper torque.Oil fill tube and capRemove the rubber plug and replace with the oil fill tube. The oil fill tube uses two locating tabs and must be rotated into place.Once install, it cannot be removed. The the fill tube must have the O-ring installed prior to installing the fill tube into the valvecover. Use engine oil on the O-ring seal prior to installation.CAP ASM-OIL FILLTUBE-OIL FILLOil fill tubePlace O-ringseal hereTITLEChevrolet Performance L96 Crate EngineREV 08FE18PART NO.12677742DATESHEET3OF18REVISIONAUTHALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.23JA17Initial Release - Rocko ParkerN/ATO BE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS.08FE18Revision - Rocko ParkerN/A

Oil level indicatorRemove the plug and install the supplied oil level indicator.Oil PanChevrolet Performance muscle car oil pan kit p/n 19212593 may be required for installation on older vehicles.FlywheelThe L96 crate engine includes an original equipment flexplate. Flywheel 12571611 is also available from your ChevroletPerformance Parts dealer for manual transmission applications.Pilot BearingYou must install a pilot bearing in the rear of the crankshaft if the engine will be used with a manual transmission. The pilotbearing aligns the transmission input shaft with the crankshaft centerline. A worn or misaligned pilot bearing can causeshifting problems and rapid clutch wear. There are two different pilot bearings for the L96 engine. 14061685 for a long inputshaft and 12557583 for a short input shaft. Verify fit prior to transmission installation or damage will occur.StarterThe L96 crate engine does not include a starter. Chevrolet Performance Parts part number 10465385 is matched to thisapplication and is recommended. See your Chevrolet Performance Parts dealer for details.Air InductionA foam or paper element, low restriction air filter/cleaner should be used to protect the engine from excessive wear.Additionally, your engine control system may have recommendations for air cleaners and intake systems for bestperformance. Chevrolet Performance Parts sells a universal air induction kit, part number 19301246.Fuel PumpThe L96 engine does not include a fuel pump. Generally, the EFI system requirement is 58 psi constant pressure, but consultthe information with your engine control system for the actual recommendation. The fuel pump you choose must be capableof 45 gallons per hour (GPH) @ the recommended pressure. Chevrolet Performance offers a fuel filter/ regulator part number19239926 that will regulate to the correct fuel pressure.Accessory Drive BracketsAccessory Drive Kit p/n 19258433 and air conditioning add on kit p/n 19260892 are available from Chevrolet Performanceto fit the L96 engines. These kits contain all components and hardware necessary for installation (includes air conditioningcompressor, power steering pump, and alternator). Please see your Chevrolet Performance dealer or visit us on the web atwww.chevroletperformance.com.Oil priming:Safety first, if the vehicle is on the ground, be sure the park brake is set, the wheels are chocked and the car cannot fall intogear. Verify everything is installed properly and nothing was missed.1. This engine assembly needs to be filled with oil. After installing the engine, ensure the crankcase has been filled withthe appropriate motor oil to the recommended oil fill level on the dipstick. This crate engine require a special oil meetingDEXOS1 - 5W30. Also check and fill as required any other necessary fluids such as coolant, power steering fluid, etc.2. This engine MUST be primed with oil before starting. The use of Kent-Moore engine preluber kit J45299 is the preferredprocess for priming.NOTE: A constant and continuous flow of clean engine oil is required in order to properly prime the engine. Be sureto use approved engine oil, as specified.A. Remove the engine oil filter, and fill with clean engine oil.B. Install the oil filter and tighten.C. Locate and remove the engine block left front oil gallery plug (1).D. Install the M16 x 1.5 adapter P/N 509375TITLEChevrolet Performance L96 Crate EngineREV 08FE18PART NO.12677742DATESHEET4OF18REVISIONAUTHALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.23JA17Initial Release - Rocko ParkerN/ATO BE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS.08FE18Revision - Rocko ParkerN/A

E. Install the flexible hose to the adapter and open the valve.F.Pump the handle on the J45299 preluber in order to flow a minimum of 1-1.9 liters (1-2 quarts) engine oil. Observe theflow of engine oil through the flexible hose and into the engine assembly. The engine will be primed after a small amountof pressure change is seen on the in car oil pressure gauge while pumping J45299.G. Close the valve and remove the flexible hose and adapter from the engine.H. Apply approved thread sealer and Install the oil gallery plug to the engine and tighten to 60 Nm (44 lb. ft.).J 45299 Engine PreluberIn the absence of a preluber kit, the following process can be used.1. Install an oil pressure gauge (the existing oil pressure sensor location at the upper rear of the engine may be used).2. Disconnect fuel and the ignition control system (removing power from the ignition control module is recommended).NOTE: Make sure that no fuel or ignition power can be provided to the engine. Remove all of the spark plugs, which willreduce the load on the engine bearings and starter motor during the oil priming sequence.3. Once, the fuel and ignition control systems have been disconnected, crank the engine using the starter for 10 secondsand check for oil pressure. If no pressure is indicated, wait 30 seconds and crank again for 10 seconds. Repeat thisprocess until oil pressure is indicated on the gauge.4. Install the spark plugs and reconnect the fuel and ignition control systems.Startup procedure1. Start the engine and listen for any unusual noises. If no unusual noises are noted, run the engine at approximately 1000RPM until normal operating temperature is reached.2. When possible, you should always allow the engine to warm up prior to driving. It is a good practice to allow the oil sumpand water temperature to reach 180 F before towing heavy loads or performing hard acceleration runs.3. The engine should be driven at varying loads and conditions for the first 30 miles or one hour without wide open throttle(WOT) or sustained high RPM accelerations.4. Run five or six medium throttle (50%) accelerations to about 4000 RPM and back to idle (0% throttle) in gear.5. Run two or three hard throttle (WOT 100%) accelerations to about 4000 RPM and back to idle (0% throttle) in gear.6. Change the oil and filter. Replace the oil per the specification in step 1, and replace the filter with a new PF48 AC Delcooil filter. Inspect the oil and the oil filter for any foreign particles to ensure that the engine is functioning properly.7. Drive the next 500 miles (12 to 15 engine hours) under normal conditions. Do not run the engine at its maximum ratedengine speed. Also, do not expose the engine to extended periods of high load.8. Change the oil and filter. Again, inspect the oil and oil filter for any foreign particles to ensure that the engine is functioningproperly.TITLEChevrolet Performance L96 Crate EngineREV 08FE18PART NO.12677742DATESHEET5OF18REVISIONAUTHALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.23JA17Initial Release - Rocko ParkerN/ATO BE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS.08FE18Revision - Rocko ParkerN/A

L96 Engine Specifications:Type: .6.0L Gen IV Small Block V8Displacement:.364 cubic inchesBore x Stroke:.4.000 inch x 3.622 inchCompression:.9.7:1Block:.Cast iron, six bolt cross-bolted main capsCylinder Head:.Cast aluminum Rectangular portValve Diameter (Intake/Exhaust):.2.16”/1.59”Chamber Volume:.68.4ccCrankshaft:.Nodular iron, internally balancedConnecting Rods:.Forged powdered metalPistons:.Hypereutectic aluminumCamshaft .Hydraulic roller tappetLift: .0.476” intake, 0.476” exhaustDuration:.194 intake, 200 exhaust @.050” tappet liftCenterline:.112 Lobe Separation Angle (LSA)Rocker Arm Ratio:.1.7:1Oil Capacity:.5.5-quarts (6.0 quarts with filter)Oil Pressure (Minimum, with hot oil):.6 psig @ 1000 RPM.18 psig @ 2000 RPM.24 psig @ 4000 RPMRecommended Oil:.DEXOS1Oil Filter:.AC Delco part # PF48EFuel: .Regular unleaded-87 (R M/2)Maximum Engine Speed:.6000 RPMSpark Plugs:.GM 12621258.AC Delco # 41-110Spark Plug Gap:.040”Firing Order:.1-8-7-2-6-5-4-3Information may vary with application. All specifications listed are based on the latest production information available at thetime of printingTITLEChevrolet Performance L96 Crate EngineREV 08FE18PART NO.12677742DATESHEET6OF18REVISIONAUTHALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.23JA17Initial Release - Rocko ParkerN/ATO BE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS.08FE18Revision - Rocko ParkerN/A

FrenchCaractéristiques techniques du moteur en caisse EFI L96Numéro de référence des caractéristiques techniques : 12677742Nous vous remercions d'avoir choisi Chevrolet Performance comme source de haute performance. Chevrolet Performances'est engagée à offrir une technologie de rendement éprouvée et novatrice qui est réellement. beaucoup plus quede la puissance. Les pièces de Chevrolet Performance Parts ont été conçues, élaborées et mises à l'essai de manière àdépasser vos attentes de réglage précis et de fonction. Veuillez vous reporter à notre catalogue pour connaître le centreChevrolet Performance autorisé le plus près de chez vous ou visitez notre site Web à www.chevroletperformance.com.La présente publication offre de l'information d'ordre général sur les composants et les procédures pouvant s'avérer utilelors de l'installation ou de l'entretien du moteur en caisse. Veuillez lire en entier la présente publication avant decommencer à travailler.L'assemblage de ce moteur en caisse est effectué en utilisant des composants neufs de première qualité. Il utilise destechnologies modernes, comme l'injection de carburant, une bobine d'allumage par cylindre et le papillon des gaz électronique.Compte tenu de la vaste gamme d'applications de moteurs à bloc compact, si l'on pose en après-vente une applicationantérieure à bloc compact, il se peut que l'on constate des différences de pose entre le moteur en caisse actuelet la version précédente. Ces différences peuvent nécessiter des modifications ou des composants supplémentaires quine sont pas compris avec le moteur, y compris les systèmes de refroidissement, électrique et d'échappement, ainsi quele circuit d'alimentation. II se peut qu'une certaine fabrication soit requise.Le moteur en caisse L96 nécessite un système de commande de moteur et un faisceau de câbles offerts parles concessionnaires Chevrolet Performance. Vérifier auprès de votre concessionnaire ou sur le site Webwww.chevroletperformance.com pour connaître les groupes de systèmes de commande actuellement offerts.En règle générale, l'exigence relative au circuit d'alimentation est de 400 kPa (58 lb/po2) de pression constantede carburant ; toutefois, il faut vérifier l'information comprise dans le système de commande du moteur pour confirmerl'exigence réelle de pression.Ces caractéristiques techniques ne sont pas destinées à remplacer les pratiques d’entretien complèteset détaillées expliquées dans les manuels d’atelier GM.Pour obtenir de l'information sur l'étendue de la garantie, prière de communiquer avec le concessionnaireChevrolet Performance local. Pour voir les pièces de rechange ou les renseignements techniques,

L96 EFI Crate Engines Specifications Specifications part number: 12677742 Thank you for choosing Chevrolet Performance as your high performance source. Chevrolet Performance is committed to . The L96 crate engine require an engine control system and harness which is available from your Chevrolet Performance

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