Connected Factory Digital Solutions On The Manufacturing Floor

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Connected factoryDigital solutions on the manufacturing floor

Connected factory Digital solutions on the manufacturing floorDawn of 4th industrial revolutionThe marriage of advanced manufacturing techniques with information technology,data, and analytics is driving another industrial revolution – one that enablesmanufacturing leaders to combine information technology and operations technologyto create value in new and different ways.Late 18th century Water and steam power MechanisationEarly 20th century Mass production ElectricityOptimise traditional objectives CostInnovation1970s – 2000s Computing and automation InternetIndustry 4.0 Digital development Digital operations Connected customer.by better RevenueQualitySafetyFlexibility01

Connected factory Digital solutions on the manufacturing floorFuelled by technology and connectivityDigital technologies have changed dramatically in recent years, driven largely by threekey developments: lower computing costs, cheaper storage, and less costly bandwidth.This has accelerated the adoption of disruptive technologies.Exponentially decreasing costs are accelerating the adoption of. key disruptivetechnologies 1,245per Gbps 569Internetof ThingsAutomationand RoboticsBlockchainCognitiveand AIAugmentedRealityAdditiveManufacturingCost of Performanceper GB 222Bandwidth 10per milliontransistorsStorage 0.01Computing 0.06199202Today

Connected factory Digital solutions on the manufacturing floorCollapsing the supply chainEmbracing the power of these new technologies allows a traditional linear supplychain to become a set of dynamic and integrated networks: Digital Supply Networks.Traditional supply chainDevelopDigital Supply Networks t03

Connected factory Digital solutions on the manufacturing floorConnected factoryDisruptive technologies can impact and transform the heart of manufacturing,creating the Connected factory.AugmeReali ntedtylesarabWedann somiit eis ystSDatCo a Ant cqro ulgta sinsPr Doc aeInboundInventoryOSecu TrityenitivCog putingComEnvironment,Health & SafetyShopFloortiv e gA d d i c t ur inaM a nufS e c ITu r i tyConnectedfactoryProcessTechnologies& MethodsAssets &Maintenanceva eAd atMt ionQualityViAutonRob om ouso ti c s04isanri c edalssi g nl De onDigitamulatiiand Ssual

Connected factory Digital solutions on the manufacturing floorA Connected factory has the ability to fundamentally change the production processto enable end-to-end product visibility and predictive analytics to support andoptimise decision making.Connected Continuous pull of traditional datasets along with new sensorand location-based datasets Real-time data enabling collaboration with suppliers and customersTransparent Live metrics & tools to support rapid but effectivedecision-making Real-time linkages to customer demand forecastsOptimised Reliable, predictable production capacity Increased asset uptime and production efficiencyProactive Predictive anomaly identification and resolution (e.g. usingaugmented reality for maintenance) Automated restocking and replenishment Collaboration across departments (e.g. feedback fromproduction to product development) Transparent customer order tracking Highly automated production and material handling withminimal human interaction Minimised cost of quality and production Early identification of supplier quality issues Real-time safety monitoringAgile Flexible and adaptable scheduling and changeovers Implementation of product changes to see impact in real-time Configurable factory layouts and equipment05

Connected factory Digital solutions on the manufacturing floorValue from the Connected factoryThe Connected factory can drive a broad range of benefits.Manufacturing typical value ed costImprovedsafety andsustainabilityOptimised capacityScrap ratesLabour costSafety incidentsAsset utilisationFill rateSourcing costEmployeesatisfaction, health,and wellnessChangeover timeYieldInventory levelsDowntimeLead timesMaintenance costWarranty costOEE (Overall Equipment impact

Connected factory Digital solutions on the manufacturing floorTypical transformation journey for a manufacturerOpportunity valueValue creation can begin with, and scale from, a single asset to a complete factory ornetwork of Connected factories.Single assetMaximising theperformance of a singleasset (e.g. machinery,tools, inventory,equipment, people)Production lineImproving theperformance of a seriesof dependent assets(i.e. production line ormanufacturing cell)FactoryOptimising theperformance of anindividual plant bybetter connecting andutilising assetsFactory networkMaximise networkperformance by sharingcapacity across sites inreal time and connectingto the entire supplychain and productdevelopment cycle07

Connected factory Digital solutions on the manufacturing floorApplying this to your businessTo maximise value and reduce risk, successful manufacturers are adopting a numberof techniques as they adopt Industry 4.0 concepts.Start Small& Act FastThink bigIdentify opportunitiesand current challengesSet foundationsSelect and implement pilotsAssess business valuebased on pilotsDetermine directionand roadmapScaleScale pilotsMeasure success andcontinue to prioritiseEnablersMulti-disciplinaryteams and waysof working08Value focusandprioritisationReusabilityTalent andchangemanagementDatamanagementand security

Connected factory Digital solutions on the manufacturing floorPartnershipThe Connected factory immersive experience brings together leading organisations tosupport manufacturers on the topic of digital manufacturing transformation.World-class centre forindustry-focused researchand development oftechnologies used inhigh-value manufacturingsectorsGlobal leader in DigitalTransformation with specificexpertise in strategy andimplementation of Industry4.0 across multipleindustriesGlobal provider of leadingIoT and AR platform, andfield-proven solutions09

Connected factory Digital solutions on the manufacturing floorContactsNick DavisUK Industry 4.0 Lead 44 (0)7798 924574nickdavis@deloitte.co.ukBen MorganHead of Factory 2050 44 (0)1142 224991b.morgan@amrc.co.ukPaul HaimesVP Pre-Sales 44 (0)7768 921758phaimes@ptc.comAMRC Factory 2050Europa AvenueSheffieldS9 1ZA (for Sat Nav please use S9 1XZ)Download the PTC ThingWorx View app on your phone ortablet and point it to this ThingMark for further information.10

Connected factory Digital solutions on the manufacturing floorNotes11

Connected factory Digital solutions on the manufacturing floorNotes12

This publication has been written in general terms and we recommend that you obtain professional advice beforeacting or refraining from action on any of the contents of this publication. Deloitte LLP accepts no liability for anyloss occasioned to any person acting or refraining from action as a result of any material in this publication.Deloitte LLP is a limited liability partnership registered in England and Wales with registered number OC303675 andits registered office at 2 New Street Square, London EC4A 3BZ, United Kingdom.Deloitte LLP is the United Kingdom affiliate of Deloitte NWE LLP, a member firm of Deloitte Touche TohmatsuLimited, a UK private company limited by guarantee (“DTTL”). DTTL and each of its member firms are legallyseparate and independent entities. DTTL and Deloitte NWE LLP do not provide services to clients. Please seewww.deloitte.com/about to learn more about our global network of member firms. 2017 Deloitte LLP. All rights reserved.Designed and produced by The Creative Studio at Deloitte, London. J12277

Disruptive technologies can impact and transform the heart of manufacturing, creating the Connected factory. Connected factory nbound nventory Sop Floor Process Tecnologies & Metods Quality Assets Maintenance Environment, Healt afety Connected factory O T S e c u r i t y D a t a t A c q u i s i t i o n a n d C o n r o l e S y t e m s W e ar a b .

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