VERSATILE E-SOLUTIONS WITH GRUNDFOS CUE

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GRUNDFOS CUEVERSATILE E-SOLUTIONSWITH GRUNDFOS CUEWALL-MOUNTED SOLUTION WITH E-PUMP FUNCTIONALITY

2 GRUNDFOS CUEVERSATILE E-SOLUTION 3THE ULTIMATE INCONTROLFACTS ABOUT E-SOLUTIONSEASY AND FLEXIBLE – TAKINGE-SOLUTIONS EVEN FARTHERE-solution versus fixed-speed solution in a typical pump applicationwith variable pumping demand*Grundfos CUE is the latest addition to theE-solutions program of speed-controlled pumpsystems for industry, building services, municipalwater supply, municipal wastewater, andirrigation applications.Our new, comprehensive series of wall-mountedfrequency converters with E-pump functionalityand user interface is a complementary productto the Grundfos E-pumps featuring an integratedfrequency converter.With a CUE solution, you can control the speed ofmost Grundfos pumps regardless of size, powerrange, and application area.WE THINK GREEN. DO YOU?Sustainable development is key at Grundfos.Our goal is to be one step ahead in themarketplace and encourage our customersand suppliers to go with forward-thinkingenvironmentally friendly solutions.Approximately 70% of the total costs incurredduring the life of a variable-speed pump isattributed to power consumption. Being ableto control pump speed according to demandcontributes significantly to energy savings andreduced CO2 emissions.With a Grundfos speed-controlled pump, you canreduce your energy consumption and operatingcosts by as much as 50%.SPEED CONTROL FOR EVERYONESpeed control by way of frequency converters hasbeen part of our product portfolio for almost 25years. Since the early 1990s, integrated solutions– such as UPE pumps and E-pumps (CRE, CHIE,TPE) – have been a primary focus at Grundfosand in high demand with our customers as well.A speed-controlled solution is now the firstchoice for many pump professionals and endusers – and the reasons are obvious.ANNUAL ENERGY SAVINGSUp to 50% (typically 25-35%)ANNUAL REDUCTION IN CO2EMISSIONSTypically 2,150 lbs. per 5 hpREDUCTION IN LIFE CYCLE COSTSTypically 25%PAYBACK TIME FOR THE EXTRAINVESTMENT IN AN E-SOLUTION2 to 3 years* Figures are based on a pump with a 5 hpmotor in an application running 12 hours perday, 220 days per year. Average CO2 per kWhis set to 0.82 lb. Life cycle cost calculation isbased on a 10-year period.Speed control in variable-demand applicationssaves an enormous amount of energy and moneywhile increasing comfort and convenience forboth installers and end users.With a CUE solution, everything is automatic,which means you’re in total control of your pumpapplication at all times.VERSATILE RANGE AND TYPICALAPPLICATIONSThe Grundfos CUE is suitable for most centrifugalpump types, all application areas, and all powerranges outside the E-pump range.The CUE can be used in connection with bothnew and existing Grundfos pumps and ininstallations where the integrated solution willnot fit, is not wanted, or prohibited.Typical application areas include: Most ranges outside of E-pumps Submersible installations Wastewater applications Water supply and irrigation applications Hazardous or explosive areas Sanitary installations

4 GRUNDFOS CUEVERSATILE E-SOLUTION 5THE POWER OFBEING IN CONTROLEFFORTLESS CONTROLPerformance, reliability, and convenience areunmatched in the CUE series. It offers plug-andpump installation and operation coupled withextensive control and monitoring possibilities.All the well-known functionalities of the E-pump,including the unique user interface, have beenincorporated into these new wall-mountedfrequency converters to provide the sameexceptional ease of operation.Along with an extremely efficient frequencyconverter for automatic energy optimization, theCUE also includes an advanced controller and anumber of monitoring functions.NEW WAYS TO GOThe CUE opens up a whole new range ofopportunities. The advantages of speed controlcan now be extended to pump areas and marketsnot currently covered by the E-pump program.The CUE offers speed-controlled pump solutionswith E-pump functionality and user interface forpumps above 30 hp, as well as for power suppliesoutside the E-pump program.You can also implement E-solutions in sanitaryapplications, explosive or hazardous areas,and in many other application settings whereelectronics are unwanted or prohibited.PLUG-AND-PUMP CONVENIENCEWhen installing and commissioning the CUE, allyou need to do is designate a few applicationspecific settings and variables. Using theGrundfos R100 Remote Control makes this asimple and easy task done in just minutes.The CUE also offers extensive possibilities formonitoring of the pump, motor, frequencyconverter, and surroundings – as well as remotecontrol and supervision via bus interface andinput/outputs.AN ARRAY OF SUPERIOR FEATURESA CUE solution offers excellent features thatprovide increased comfort and conveniencefor the user. For example, water hammering iseliminated with a soft start and stop feature.Plus, the built-in PID controller is your guaranteefor constant pressure independent of therequired flow.ONE SOLUTION, ONE SUPPLIERWith the CUE, you can rest assured knowingthat the entire pump solution (pump, frequencyconverter, controller, and sensor) is perfectlymatched and configured for your specific pumpapplication and that all system interfaces andsettings are optimized.In addition to increased system security, dealingwith just one supplier means that initial design,configuration, installation, and commissioningare greatly enhanced. Whenever you need expertassistance and service during the life of your CUEsolution, you’ll know where to go.GREAT VALUE FORTHE MONEYEveryone in the value chain has something togain from a CUE E-solution.THE WHOLESALER/DEALERYour business can reap extensive benefits fromsystems sales. Instead of selling individual parts,you can offer a complete, speed-controlled pumpsolution from one supplier.THE INSTALLERYou’ll experience the comfort and convenienceof a plug-and-pump concept as compared to thatof a standard frequency converter. In addition,ordering everything you need from the samesupplier makes selection, order handling, andinstallation significantly faster and easier.THE END USERYou get an easy-to-operate, high-performancepump solution with low life cycle costs. It’s yourguarantee for years of cost-efficient and troublefree pump operation.

6 GRUNDFOS CUEGRUNDFOS CUEA COMPREHENSIVE RANGE WITHFEATURE-RICH BENEFITSWith more than 100 different configurationpossibilities, encompassing a power range from0.75 hp to 300 hp, the CUE represents one ofthe most comprehensive and versatile rangesof frequency converters for pump applicationscurrently on the market.The CUE range is available with five differentpower supplies, two enclosure classes (IP20/21(Nema 1)/IP55 (Nema 12)) and more than 24different output powers – which means you’ll findthe perfect solution for your specific need.The CUE is packed with exceptional features forproviding you with maximum convenience andenhanced operational ease. Take a look at someof the added value that comes with a CUE.INTUITIVE START-UP GUIDEThe CUE start-up guide ensures easy installationand commissioning and plug-and-pumpconvenience. Only a few settings need to bespecified on-site by the installer while the rest iseither done automatically or preset at the factory.SMART USER INTERFACEThe unique and user-friendly operating panelconsists of a graphical display with backlight andbuttons for pump start/stop, navigation, andmenu settings.With the CUE, you get the same “look and feel” asother Grundfos E-solutions: the user interface andmenu structure are identical to the R100 RemoteControl operating panel used in conjunction withE-pumps. Operating a CUE solution is basically likeoperating an E-pump.VERSATILE E-SOLUTION 7AUTOMATIC DIRECTION OF ROTATIONUSER-FRIENDLY FUNCTIONSA CUE solution offers automatic detection andsetting of correct direction of rotation. Duringstart-up, the CUE will automatically check therotation and ensure that the pump is running inthe proper direction.Proportional PressureIf the rotation direction is wrong, the CUE willchange it electronically, eliminating the need formanual interchange of motor wires.CONSTANT – WHENEVER, WHATEVERWhen we say constant, we mean constant! TheCUE has a built-in PID controller that providesa closed-loop control of virtually any value youwant to control, including:Constant Pressure With or Without a Stop FunctionWith a stop funtion:The pressure remains constant at high flow;on/off operation at low flow.Without a stop funtion:The pressure remains constant, regardless offlow rate.Constant Differential PressureDifferential pressure remains constant,regardless of flow rate.Proportional PressurePressure is reduced at low flow and at increasedhigh flow.Constant Level With or Without a Stop FunctionWith a stop funtion:The fluid level remains constant at high flow;on/off operation at low flow.Without a stop funtion:The fluid level remains constant, regardless offlow rate.Constant TemperatureFluid temperature remains constant, regardlessof flow rate.Constant FlowFlow remains constant, regardless of pressure.Proportional pressureThe proportional pressure function ensuresthat the differential pressure in a circulatingapplication (i.e., a heating or air-conditioningsystem) is sufficient at low-flow as well as athigh-flow demands. The differential pressure isautomatically elevated with increased flow.Stop FunctionIn most water supply applications, the requiredflow can be very low, sometimes even equal tozero. In those situations, on/off operation of thepump according to demand is more economical.CONSTANT LEVELThe CUE offers a stop function for constantpressure or constant level applications. Thestop function prevents the pump from runningagainst a closed valve with the risk of heating upthe water in the pump and causing damage tothe shaft seal, which can result in the growth ofunhealthy bacteria.Dry-Running ProtectionThe CUE offers protection against dry running,as one of the inputs can be dedicated to a dryrunning detector.CONSTANT PRESSUREDuty/StandbyBy interconnecting two CUE frequency convertersvia the standard built-in GENIbus interface, aduty/standby function of the two pumps can beobtained.Motor Bearings SupervisionThe CUE has a motor bearings monitoringfunction that displays an automatic warningwhen it’s time for relubrication or replacement ofbearings.This function can be further optimized by theaddition of bearings temperature measurement(requires an IO module), which provides a warningor discontinues pump operations automatically incase of overheating.DUTY/STANDBY

8 GRUNDFOS CUEVERSATILE E-SOLUTION 9A SMART USERINTERFACEThe CUE requires only a few settings at start-up,making set-up and commissioning quick and easy.Simply key in application-specific variables, suchas motor data, pump family, control function (i.e.,constant pressure), sensor type, and setpoint,and the CUE automatically sets all the necessaryparameters: ramp times, minimum speed,controller constants, available functions, etc.After start-up is completed, the CUE’s menustructure is equivalent to that of the R100Remote Control used in conjunction withGrundfos E-pumps.THE COMPREHENSIVE CUE RANGEWhen you select a CUE solution, you get a choice of the following versions: 1-phase, 1x200-240 V, 50/60 Hz (1.5 - 10 hp) 3-phase, 3x200-240 V, 50/60 Hz (1 - 60 hp) 3-phase, 3x380-500 V, 50/60 Hz (0.75 - 300 hp) 3-phase, 3x525-600 V, 50/60 Hz (1 - 10 hp) 3-phase, 3x525-690 V, 50/60 Hz (10 - 300 hp)All CUE solutions are available in two enclosure classes: IP21 (Nema 1) or IP55 (Nema 12).R100 Menu0. General1. Operation2. Status3. Installation

10 GRUNDFOS CUEINPUT/OUTPUTPOSSIBILITIESFOUR DIGITAL INPUTSOne dedicated input for external start/stop.Remaining inputs can be set to: Min. (min. curve) Max. (max. curve) Ext. fault (external fault) Flow switchVERSATILE E-SOLUTION 11ACCESSORIESADD-ON CARDAnalogue IO module offering: Two inputs for Pt100/1000 temperaturesensors (the card will automatically detect ifthere is a Pt100 or a Pt1000 sensor) One analogue 0/4-20 mA input for anadditional sensor Not activeTHREE ANALOGUE INPUTS It reduces the dv/dt and the peak voltagedelivered to the motor, One 0-10 V or 0/4-20 mA input for externalsetpoint It reduces the acoustic noise generated in themotor windings, or One 0/4-20 mA input for sensor feedback It allows the use of long motor cables. One additional 0/4-20 mA input for sensor(requires an additional IO module)The following motor filters are available: Dry running (from external sensor)TWO PT100/1000 INPUTSUsed in connection with motor bearings: temperature measurement or alternative temperature measurement, such as media temperature (requires an additional IO module)The following sensors can be used in connectionwith the CUE. All sensors come with a 4-20 mAoutput signal. Pressure sensors – up to 25 bar Temperature sensors Differential pressure sensors Differential temperature sensors Flow sensors Level sensorsMOTOR FILTERSAll CUE frequency converters deliver a nonsinusoidal voltage to the motor. In some cases,it’s required or desired to filter the outputvoltage to make it more sinusoidal because Alarm resetSENSORS Potentiometer box for external setpointsettingGATEWAYSThe CUE is equipped with a standard RS485GENIbus interface. Gateways to convert to otherbus standards can be delivered as an accessory.The CIU family can convert to the most commonfieldbuses in the world: CIU100 converts from GENIbus to LonWorks CIU150 converts from GENIbus to ProfibusdU/dt FILTERS CIU200 converts from GENIbus to ModbusSplit on 16 different filters covering: CIU250 is a GSM modem, which can send SMSmessages in case of alarms, etc.Power Range15 - 300 hpVoltage Range3x380-500V and3x525-690VOTHER ACCESSORIESInsulation ClassIP20Can be set to indicate different parameters suchas speed, actual value, etc.Ambient Temperaturemax. 45 C Control MPC – a multi-pump control system forparallel-connected E-pumpsTWO DIGITAL RELAY OUTPUTSSINE WAVE FILTERSCan be set to report different operation modessuch as running, warning, alarm, etc.Split on 23 different filters covering:Power Range0.75 - 300 hpRS485 GENIbus INTERFACEVoltage Range1x200-240V,3x200-240V,3x380-500V, and3x525-690VONE ANALOGUE OUTPUTThe CUE comes equipped with a standard RS485interface that can communicate with Grundfoscontrol systems and, via a Grundfos gateway,can be connected to other bus systems such asLONWorks, Profibus, Modbus, etc. Dry-running protection sensor LiqTecE-SOLUTIONS WITH GRUNDFOS E-PUMPSInsulation ClassIP20Ambient Temperaturemax. 45 CIf you want an all-in-one solution with integratedpump and electronics, then select a GrundfosE-pump in place of a CUE. E-pumps aresuitable for virtually all industry and buildingapplications.The E-pump program is available in a 1x208-230Vversion up to 1.5 hp, a 3x208-230V version up to7.5 hp, and a 3x460-480V version up to 30 hp.All-in-one solutions with integrated frequencyconverter are covered by the E-pump program(for more information, see the Grundfos E-pumpbrochure Lit. No. L-IND-SL-02).

Being responsible is our foundationThinking ahead makes it possibleInnovation is the essenceUSAGRUNDFOS Pumps Corporation17100 West 118th TerraceOlathe, Kansas 66061Phone: (913) 227-3400Telefax: (913) 227-3500CANADAGRUNDFOS Canada Inc.2941 Brighton RoadOakville, OntarioL6H 6C9Phone: (905) 829-9533Telefax: (905) 829-9512MEXICOBombas GRUNDFOS de Mexico S.A. de C.V.Boulevard TLC No. 15Parque Industrial Stiva AeropuertoC.P. 66600 Apodaca, N.L. MexicoPhone: 011-52-81-8144 4000Telefax: 011-52-81-8144 4010L-IND-SL-03 08/08 (US)www.grundfos.com

The Grundfos CUE is suitable for most centrifugal pump types, all application areas, and all power ranges outside the E-pump range. The CUE can be used in connection with both new and existing Grundfos pumps and in installations where the integrated solution will not fit, is not wanted, or prohibited. Typical application areas include:

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