Magnetic Filtration - Flow Ezy Filters
Flow Ezy Filters, Inc.P.O. Box 1749Ann Arbor, MI 48106phone (800) 237-1165 or (734) 665-8777fax (800) 252-1730 or (734) 665-4332e-mail: flowezy@flowezyfilters.comweb site: www.flowezyfilters.comMagnetic FiltrationCuts consumable media spendReduces environmental impactExtends fluid o.uk
Why use magnetic filtration?Significantly loweroperating tivityLonger lasting fluidsLess fluid usedMaintain flow ratesMagnetic filters remove particles smallerthan one micron in size. Traditional barrierfilters leave particles smaller than 5 micronscirculating in the fluid. These particlessignificantly affect the performance of fluidsand also act as a focus for bacterial build up.NO consumablesOnce installed there is nothing else you needto buy to ensure effective filtration over thefilter’s lifetime.More efficient filtration means fluids retaintheir essential properties for longer givingextended fluid life.Contamination can be recycledFerrous contamination is collected and canbe easily recycled as a single material.Reduced pollutionNo contaminated filter media ends up inlandfill.High flow rates can be maintained withoutaffecting filtration efficiency. Fluid doesnot flow through filter media so flow isuninterrupted. Flow rates are determined byyour process requirements, not by your filter.No back pressure upEven when the filter is ‘full’ there is noblinding or risk of burst filters, reducingdowntime.Reduced wearMinimal fluid lossContamination is removed from the filter asa semi-dry ‘cake’. Fluid loss is considerablyless than that of traditional filter media.Particles that pass through traditional filtersact as an abrasive, wearing parts, machineryand product. Magnetic filters remove theseparticles.NO disposal costsFine filtrationThe cake itself can be recycled, eliminatingspecialist disposal costs.Conventional filtration media 5 micronsand below can strip oils of anti-foaming,anti-bacteria and other additives. Micromagenables sub-micron filtration withoutaffecting the oil’s characteristics.Minimal running costsManually cleaned magnetic filters requireno additional power. Self-cleaning filtersonly require a small amount of power for thecleaning process.Where to use magnetic filtrationMagnetic filtration can be used in almost any environment where ferrous, para-magnetic and grinding mediumcontamination of a liquid is a problem.Metalworking / finishingLiquidsApplicationsCoolantsGrinding, milling, honing, lapping, fine finishing,Wire & EDM, laser cutting, CNCFuel storage and handlingLiquidsApplicationsCleaning fluidsPart washing, cleaning stationsGearboxesHydraulic systemsLiquidsLocationFluid/oilHydraulic systems, test bedsLiquidsApplicationsLiquidsLocationOil, diesel, petrol, bio-fuelsTank cleaning, storage inlet and outlet points, fueldispensersOilGeneral, gearbox maintenanceHeating systemsLiquidsApplicationsHydronic fluidsDomestic and industrial heating
Filters in actionBarrier filtrationcontamination particles fluidbarrier filterFLOWParticles smaller than media ratingremain in the fluid reducing itsefficiency and increasing wear onmachinery and cutting toolsOnce full, the contaminated media isdisposed of along with fluid held in thefilter mediumThe filter becomes clogged causingblinding and back pressureMagnetic filtrationAll particles are removedOnce full, the contamination isremoved from the magnet and can berecycled with little loss of fluid and canbe recycledFLOWhigh-intensityneodymium magnetPatented magnet configuration meansthat even when the filter is full, flowchannels remain open so there is noblinding or pressure build upCASE STUDIES Magnetic filtration in ficiencySignificant savingsmadeElite Tooling installed a Filtramagmagnetic filter on a WalterHelitronic Power Grinder, usedfor manufacturing carbidecutting tools, and were ablecut consumable costs and sellremoved contamination forrecycling.Honda installed a Micromagon a bespoke machine usedfor manufacturing engine valveseats – where accuracy and finishquality is critical. Not only waspart quality improved but thefilter’s minimal maintenancerequirements meant that machinedowntime was significantlyreduced.Auto parts manufacturerThyssenKrup was having toreplace one pump per weekin its de-greasing plant dueto inefficient filtration. Afterinstalling an Eclipse Magneticsfilter before the pumps this figurewas reduced dramatically. Thecost of the filter was paid backwithin weeks.
Magnetic filter range Product dataMICROMAGInline/offline filtrationManually cleanedStyrene Acrylo Nitrile (SAN)Temp range: 41 to 122 F. SStandard machine filtration. Smaller washstations. Non-chemical environments.Product numberFlow rateContam. capacityUS 0MM20/1.5FM1.5M/NPTFM2.5/NPTMaximum flow rateContam. capacityMax. operating 6Higher flow, higher contamination. Non-stopoperations. Harsh chemical environments.Number of coresAM6/NPTAM12Inline/offline filtrationAutomated self-purging (air operated)Full stainless steel constructionTemp. range: 41 to 158 F.Multiple units can be grouped for higher capacityFlow rateContam. Highest flow, highest contamination. Non-stopoperations.Flow rateContam.capacityUS gallons/min. gallons/min.AF4AF8AF12106211317Operating pressureUS gallons/min.AUTOFILTREXProduct number111½US gallons/min.AUTOMAGProduct number″ NPT174174174Inline/offline filtrationManually cleanedFull stainless steel construction11000 Gauss high-intensity magnetTemp range: 41 to 158 F.Higher flow, higher contamination. Applicationswith less magnetic contamination e.g. grindingmedium, para-magnetic steel, carbide. Harshchemical environments.Number of coresConnectionpsi2.24.48.8FILTRAMAGProduct numberMax. operating 52¾145145145Eclipse Tools North America Inc.442 Millen Road, Unit #9, Stoney Creek, Ontario, L8E 6H2, CanadaT 1-800-260-2124 F 1-800-260-1410sales@eclipsetoolsinc.com www.eclipsetoolsinc.comOffline filtration systemFree-standingAutomated self -cleaningNon-stop filtrationFull stainless steel construction (PTFEcoated as an option)Touch-screen programmingSupplied as a turnkey packageTemp range: 41 to 158 F.Made to order.
PO Box 1749, Ann Arbor, MI 48106Tel: 734-665-8777 or 800-237-1165Fax: 734-665-4332 or ilters.comHigh intensity magnetic filterFiltramag is a high performance magnetic filter with full stainlesssteel construction which makes it suitable for use in a variety ofindustry sectors and applications. Patented designEasy installationUnique dual flow technologyTM – maximises collection capabilityOperates at up to 290psi barRemoves both magnetic and non-magnetic contaminationMinimal pressure dropIn-line connectionsIdeal for use in harsh chemical environmentsDual flow techologyTMFiltramag is the most efficient filter of its type. The dual chambereddesign means that fluid is exposed to the high intensity magnets forthe maximum time thus ensuring almost 100% of contaminationis removed on first pass through the filter. The patented magneticcircuit on the 4,000 gauss version design ensures that the filter cannever block even in high contamination applications.Magnetic core optionsHigh intensity magnetic cores ensure particle filtration down to submicron size. For standard machining or wash system applications a4,000 gauss magnetic core pack is available. For applications whichinvolve lower magnetically permeable materials e.g. Cast Iron andCarbide or require an ultra-precise surface finish an 11,000 gaussmagnetic core pack is available.Suitable fluidsOil, coolants, fuel, ink, paint, chemicals.Suitable locationsPre & Post fluid holding tank, machine or processBenefitsTypical applicationsUsing fully filtered fluids, free from ferrous particles provides: Improved surface finish Cost savings on disposable filtration media Extended fluid lifespan Reductions in waste disposal Longer lasting tools and machinery With carbide or cast iron materialsGeneral machining operationsInks/paintsWash systemsDiesel/gasoleneSlurry/glazesFiltramag ComponentsA world leader in magnetic technology
Technical DataACDBProduct numberMax. flowrateContaminationcapacityMax. operating pressureConnectionGallonsIbsPSIANSI .8FM1.5 /ANSIFM2.0 /ANSIDimensionsinchesPart Numbers (including spares)Part NumberDescriptionFM1.5 /ANSIFM1.5 unit with 4,000 magnet cartridge, cleaning tool & cleaning trayFM2.0 /ANSIFM2.0 /ANSI unit with 4,000 magnet cartridge, cleaning tool & cleaning trayFM1.5 /ANSI /11KFM1.5 /ANSI unit with 11,000 magnet cartridge, cleaning tool & cleaning trayFM2.0 /ANSI /11KFM2.0 /ANSI unit with 11,000 magnet cartridge, cleaning tool & cleaning trayFM1.5 /ANSI/MC4,000 magnet cartridge for FM1.5 /ANSI unitsFM2.0 /ANSI/MC4,000 magnet cartridge for FM2.0 /ANSI unitsFM1.5 /ANSI /MC11K11,000 magnet cartridge for FM1.5 /ANSI unitsFM2.0 /ANSI /MC11K11,000 magnet cartridge for FM2.0 /ANSI unitsFM2.0 /ANSI /MB0.5Optional 0.5mm mesh basket for FM2.0 /ANSI unitsFM2.0 /ANSI/MB1.0Optional 1.0mm mesh basket for FM2.0 /ANSI unitsFM1.5 /ANSI /VSSpare Viton seal for FM1.5 /ANSI unitsFM2.0 /ANSI /VSSpare Viton seal for FM2.0 /ANSI unitsMagnetic PerformanceMaximum PressureMagnetic Performance290psiStandard option 4,000 gauss,high intensity option 11,000 gaussMagnet materialNdFeBMagnet gradeN45 (High intensity option)TemperatureRare earth neodymium iron boronN35 (Standard option)23 to 176FMaterialsHousingLidTubeSurface finishSealing304 Grade Stainless Steel304 Grade Stainless Steel316 Grade Stainless SteelExternal–powder coatedViton O-ringMesh strainer304 Grade Stainless SteelSwing boltsHigh tensile steelCleaning ToolStainless steelMesh strainer0.02inches and 0.04inches aperture sizeoptions (FM2.0 /ANSI only)
Flow Ezy Filters, Inc.P.O. Box 1749Ann Arbor, MI 48106phone (800) 237-1165 or (734) 665-8777fax (800) 252-1730 or (734) 665-4332e-mail: flowezy@flowezyfilters.comweb site: www.flowezyfilters.comMicromagCompact magnetic filterRemoves ferrous contamination from all industrial fluidsEnvironmentally responsible – waste can be recycledEfficient – collects all ferrous contaminationEconomical – no consumables
Micromag compact magnetic filterHighly efficient filtrationSub-micron filtration efficiency: if the particle is magnetic, evenpartially, the Micromag will remove it.Capable of removing abrasives and non-magnetic material bymeans of heterocoagulation.Visual inspection of fluid being filtered and contaminationcollected.Cost cuttingMicromag magnetic filtersare used effectively in theseapplications: No pressure drop, even when fully loaded with contaminationthanks to patent pending magnetic circuit design.No maintenance required, only operator intervention to clean. Transmission Manual & CNC machineryEngines Fine finishing operationsPost drill head operations Wire & EDM processesSaw sharpening Laser cutting operationsPump protection Pre-filtration Quenching operations No consumables required, ever.No loss of fluid due to changing oil sodden cartridges.Grinding, honing & lappingmachinesInjection moulding cooling &heating systems Industrial part washing Press brake lubricant Domestic & industrialheating systemsin the following industrysectors: Machine tools Marine Manufacturing OilEnvironmentally responsible Automotive Transport Construction Power generationContamination removed as material; which can be recycled – noneed to dispose of dirty cartridges. Aerospace Water Defence Yellow & white goods Recycling Mining HydraulicReduced downtime, increased productivity.Fluids remain effective for longer so fluid use is reduced.HOW MICROMAG WORKSContaminated fluid enters the inlet port where it is equallydispersed by the unique tapered radial flow channels. Thesechannels slow the fluid down.Fluid then passes down the outside of the centrally mounted‘rare earth’ magnetic core where contamination particles areremoved.KeyContaminated fluidFiltered fluidMagnetic flux linesThe geometry of the magnetic flux circuit ensures a controlledbuild up of contamination so the filter can never block.The filtered fluid then flows through return slots at the topof the magnetic core and down through the centre, exitingthrough the outlet port.Unmatched capacityMicromag is compact in size but has massive holding capacity.No filter can match its capability with the units holding 900g,1800g and 3800g of contamination respectively, resulting in lessdowntime and increased productivity.Fluid continues to flow whenfilter is fully loaded withcontaminationContamination
Clean fluid returnslotsStyrene AcryloNitrile (SAN)filter housing‘Rare earth’ highintensity magneticcore with stainlesssteel coverFiltered fluid central returnAnodisedaluminum lidTapered radial flow channelsCLEANED IN SECONDSUsing the supplied cleaning tool, a fully contaminated core can becleaned in under 30 seconds leaving only metallic particles, whichcan be easily disposed of or recycled.Contaminated coreCleaning the coreClean core
Product dataMICROMAGStandard machine filtration. smallerwash stations. Non-chemicalenvironments.Product numberInline/offlineManually cleanedSAN bowlTemp range: 41 to 122 F.Flow rateContam. capacityUS 0MM20/1.5Max. operating pressureConnectionpsi″ NPT174174174111½2.24.48.8Ancillary equipmentCore cleaning postViton ‘O’ ringOTHEROtherMAGNETICEclipse FILTERSMagneticsFiltramafiltersCPATENTIERTLarger filter for higher contaminationcapacity and flow rates. Precision grindingmachines and fine finishing operations.Arduous environments. Inline applications.Automated self-cleaning filter requiringno user intervention. Inline applications.Modular, stand-alone system. Automatedself-cleaning, non-stop filtration.Offline applications. Delivers ‘dry clipse Tools North America Inc.442 Millen Road, Unit #9, Stoney Creek, Ontario, L8E 6H2, CanadaT 1-800-260-2124 F 1-800-260-1410sales@eclipsetoolsinc.com www.eclipsetoolsinc.com
AutomagSelf-purging, fullyautomated magnetic filterFlow Ezy Filters, Inc.P.O. Box 1749Ann Arbor, MI 48106phone (800) 237-1165 or (734) 665-8777fax (800) 252-1730 or (734) 665-4332e-mail: flowezy@flowezyfilters.comweb site: www.flowezyfilters.com
The benefits of automatedmagnetic filtrationNo consumables requiredAutomag only requires small amounts of compressed air, which powersthe process. It does not require filter cartridges, or any other filter media.Fully autonomousLet operators do what they're good at: operating expensive and criticalmachinery. Automag can run 24/7 continuously without the need foroperator intervention.No loss of fluidAutomag, when used with a purged fluid cleaning device, produces a dry‘cake’ of contamination that can be recycled. Unlike cartridge filters nofluid is thrown away with contaminated filter media.No line pressure increaseEven when fully saturated with contamination the Automag never buildsup the backpressure that causes burst socks or cartridges. The Automag’sdesign ensures pressure is always maintained.No maintenanceThe only moving part in the Automag system is the magnetic core shuttle.The magnetic cores are encased in stainless steel tubes; fluid does notcome into contact with any moving parts.Sub-micron filtrationAutomag removes sub-micron magnetic contamination, improving surfacefinish and overall machined accuracy.PLC compatibleAll Automags can be supplied with a fully programmed PLC that cancommunicate with machine tools or auxiliary equipment. This also allowsmultiple Automags to operate in parallel.
Automag self-purging magnetic filterThe Automag magnetic filter from Eclipse Magnetics usespowerful ‘rare earth’ magnetic material to improve the quality,efficiency and performance of manufacturing and finishingprocesses.The fully automatic, self purging unit effectively removes allmagnetic debris, down to sub-micron size, from cutting fluidsand oils. This ensures clean fluid is available at the cuttingface resulting in an enhanced surface finish and reduced finalinspection scrap.The filter does not use consumables, unlike cartridge and bagfilters, operates without user intervention and requires onlya small amount of compressed air to operate the cleaningprocess. Running costs are extremely low.Payback can be calculated in months rather than years.Automag can also benefit many other manufacturingapplications – from industrial part washing systems to vehiclepre-paint body washing stations and any other applicationsthat rely on a clean supply of filtered fluid.6 and 12 core units are supplied.Automag magnetic filtersare used effectively in theseapplications: Grinding, honing & lapping machines CNC machinery Fine finishing operations Industrial part washing Post drill head operations Circular saw sharpening Pump protection Pre-filtration Quenching operationsin the following sectors Machine tools Manufacturing Automotive Hydraulic Marine Oil Transport Water Yellow & white goodsHOW AUTOMAG WORKSContaminated fluid enters the inlet portwhere it is dispersed into the first filtrationchamber. The fluid passes around thehigh-intensity ‘rare earth’ magneticcores where contamination particles areremoved. The fluid is slowed and entersthe second filtration chamber where itreceives further filtration.Contamination remains attached to thestainless steel sleeves of the cores. Thefiltered fluid exits through the outlet portto be re-circulated.first filtrationchambersecond filtrationchambersteelsleevesmagnetic uildupThe geometry of the magnetic fluxcircuit ensures a controlled build up ofcontamination so the filter can never block.The purging process is fully automated.In use Contamination is attracted to theThe cores are raised from the sleeves andthe purge valve is switched. Fluid is pumped sleeve of the cores. Cleaned fluid is rethrough the filter washing the contamination circulated.from the unit.Purging Compressed air lifts the cores fromthe sleeves and the purge valve is opened.Contamination is released and washed awayfor collection.
Control panelCleaning cycle time and duration is controlled from the control panel orby PLC. From the control panel cycle time can be set to between 1–45minutes, cleaning duration from 1–10 seconds. Timings are determinedby contamination levels.Fluid flow configurationA unique two chamber flow configuration ensures that maximumfiltration efficiency is achieved. Fluid is slowed in the Automag andevenly distributed around the magnetic cores.Magnetic coresThe magnetic cores are made using ‘rare earth’ neodymium iron boron– currently the strongest permanent magnet material available. Whenconfigured with pole concentrators, high-intensity magnetic fieldsare generated which are capable of attracting even sub-micron sizedparticles.Each core is housed inside a stainless steel sleeve. The cores are heldtogether in a moveable ‘shuttle’ unit. Cleaning is triggered by a smallamount of compressed air moving the shuttle up out of the thesesleeves. The contamination, which has been held to the surface of thesleeve by the magnetic field, is then released, allowing it to be purgedfrom the unit.PurgingThe purge valve is automatically opened as part of the cleaningprocess. This redirects the fluid into a contamination collection tank.A fixed amount of fluid is allowed through the Automag, purging thecontamination into this tank where it can be recycled and reclaimed.
Magnetic coolant rollerThe magnetic coolant roller should be used to separate the fluidand contamination output by the Automag’s purging process.Reduced fluid waste and disposal costsThe contamina
your process requirements, not by your filter. No back pressure up. Even when the filter is ‘full’ there is no blinding or risk of burst filters, reducing downtime. Reduced wear . Particles that pass through traditional filters act as an abrasive, wearing parts, machinery and product. Magnetic filters remove these particles. Fine filtration
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