OWNER’S, INSTALLATION & PARTS MANUAL

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OWNER’S, INSTALLATION& PARTS MANUALV-BOXGAS AND ELECTRICSPREADER UNITSSno-Way , Down Pressure and EIS are registered trademarks of Sno-Way International, Inc.ProControl , MegaBlade , V-Wing , E-Z Switch , Revolution , MaxAdjust , SpeedLock , and QuickJack are trademarks of Sno-Way International, Inc. 2013 Sno-Way International97100701S

TABLE OF CONTENTSPageINTRODUCTION . 2SAFETY . 3GENERAL INFORMATION . 4INSTALLATION. 5Mounting the Spreader Onto the Vehicle. 5Spinner Drive Chain Adjustment. 5Alignment of Spinner Chute Assembly . 5Wiring Harness and Cab Control Installation. 6Battery Safety. 12OPERATION. 13Starting the Engine .Stopping the Engine .Clutch Operation.External Shield Adjustment .Electric Spreader - On/Off Control Operation .Electric Spreader - Dual Variable Control Operation.131313141516MAINTENANCE . 17Engine Service and Repair.Electric Throttle Replacement .Dual Electric Controller Error Codes .Metri-Pack Connector Repair .17171819TORQUE SPECIFICATIONS . 21WIRING SCHEMATIC - GAS SPREADER (Cab Control and Spreader Side). 22ELECTRICAL TROUBLESHOOTING - GAS SPREADER . 23WIRING SCHEMATIC - ELECTRIC SPREADER (On/Off Control). 24WIRING SCHEMATIC - ELECTRIC SPREADER (Dual Variable Control) . 25PARTS LISTS. 26CONVEYOR DRIVE AND IDLER. 27MOTOR PLATE & DRIVE - GAS SPREADER . 29MOTOR PLATE & DRIVE - ELECTRIC SPREADER . 31DUAL MOTOR PLATE & DRIVE - ELECTRIC SPREADER . 33ELECTRIC THROTTLE. 35DECAL AND DECAL LOCATION. 36SPREADER BODY . 3710" CHUTE/SPINNER ASSEMBLY . 3915" CHUTE/SPINNER ASSEMBLY . 41CAB CONTROL - GAS SPREADER . 43ON/OFF CONTROL - ELECTRIC SPREADER . 44DUAL VARIABLE CONTROL - ELECTRIC SPREADER. 45WIRING HARNESS CONNECTORS . 46NUMERICAL INDEX . 47DEALER CHECKLISTS . BACK COVER1

INTRODUCTIONThis manual was written for the assembly, installation andmaintenance of your new Sno-Way V-BOX GAS ANDELECTRIC SPREADER. Most importantly, this manualprovides an operating plan for safe use. Refer to the Tableof Contents for an outline of this manual.BE AWARE! It is illegal to remove, deface or otherwise alter the safety decals mounted on this equipment.Please keep this manual with your machine at all times asreference material and so it can be passed on to the nextowner if the machine is sold.Record the Spreader Serial Number and Spreader ModelNumber, in the space provided below as a handy recordfor quick reference. The Serial Number is located underthe engine cover. This plate contains information that yourDealer needs, to answer questions, to order replacementparts, or to complete warranty work, if needed, for yourunit.We require that you read and understand the contents ofthis manual COMPLETELY, especially the chapter onSAFETY, before attempting any procedure contained inthis manual.NAME PLATE DATASPREADER MODEL NUMBERSPREADER SERIAL NUMBER(Located under Engine Cover)The Society of Automotive Engineers has adoptedthis SAFETY ALERT SYMBOL to pinpoint characteristics that, if NOT carefully followed, can create asafety hazard. When you see this symbol in this manual or on the machine itself, BE ALERT!, your personal safety and the safety of others, is involved. Defined in the next column, are the SAFETY ALERTmessages and how they will appear in this manual.c WARNING(FILL IN)DEALERNAMEADDRESSCITYPHONE (STATEZIP)–(FILL IN)Information, that if not carefully followed, cancause personal injury or death!ORIGINAL PURCHASERNAMEcCAUTIONInformation, that if not carefully followed, cancause injury or damage to equipment!ADDRESSCITYPHONE (STATEZIP)–(FILL IN)NOTE: Additional information concerning the equipmentor the procedure that may or may not be contained elsewhere in this manual.We reserve the right to make changes or improve thedesign or construction of any part(s) without incurring theobligation to install such parts or make any changes onany unit previously delivered.2

SAFETYBEFORE ATTEMPTING ANY PROCEDURE IN THISBOOK, READ AND UNDERSTAND ALL THE SAFETYINFORMATION CONTAINED IN THIS SECTION. INADDITION, ENSURE ALL INDIVIDUALS WORKINGWITH YOU ARE ALSO FAMILIAR WITH THESESAFETY PRECAUTIONS.For your safety Warning and Information Decals havebeen placed on this product to remind the operatorto take safety precautions. It is important that thesedecals are in place and are legible before operationbegins. New decals can be obtained from Sno-Way oryour local dealer.REMEMBER The careful operator is the bestALWAYS check surrounding area for hazardousobstacles before operating this unit.ALWAYS make sure personnel are clear of area beingspread. Material is discharged from spreader at a highrate of speed and could injure bystanders.NEVER leave materials in hopper for long periods oftime. Remember salt is hygroscopic and will attractenough atmospheric moisture to cause it to “cake”.NEVER work on the vehicle without having a fullyserviced fire extinguisher available. A 5 lb or larger CO2or dry chemical unit specified for gasoline, chemical orelectrical fires, is recommended.operator. Most accidents are caused by human error.Certain precautions must be observed to prevent thepossibility of injury to operator or bystanders and/ordamage to equipment.NEVER smoke while working on the vehicle. GasolineFIRST TIME OPERATION When running for the firstbefore operating the spreader.time or after the unit has not been used for a long periodof time, run and inspect the conveyor system withoutspinner and chute assembly attached.ALWAYS shut off the vehicle and spreader engines,place the vehicle transmission in “Park”, turn the vehicleand spreader ignition switches to “OFF” position andfirmly apply the parking brake of the vehicle beforeservicing or making any adjustments to the spreader.NEVER operate spreader when under the influence ofalcohol, drugs or other medications that could hamperyour judgement and reactions. An accident may result inserious injury or death to other persons or yourself.ALWAYS operate vehicle in a well-ventilated area. Theand battery acid vapors are extremely flammable andexplosive.ALWAYS make sure that all safety guards are in placeALWAYS wait for all movement to stop before servicingor adjusting the spreader.NEVER climb on or allow others to climb on thecarbon monoxide in exhaust gas is highly toxic and cancause injury or death.spreader.NEVER wear wrist watches, rings or other jewelry whenfor cleaning or adjusting before operating the spreader.ALWAYS reassemble any parts or hardware removedworking on the vehicle or individual equipment. Thesethings can catch on moving parts or cause an electricalshort circuit that could result in personal injury.ALWAYS remove any tools and other materials from theALWAYS wear safety goggles when working on theALWAYS use auxiliary warning lights, except whenvehicle to protect your eyes from battery acid, gasoline,and dust or dirt from flying off of moving engine parts.NEVER allow hands, hair or clothing to get near anyALWAYS wear safety glasses with side shields whenspreader before operating the spreaderprohibited by law, when operating the spreader.moving part of the spreader. Never wear neckties orloose clothing when working on the spreader or thevehicle.striking metal against metal! In addition, it isrecommended that a softer (non-chipable) metal materialbe used to cushion the blow. Failure to heed could resultin injury to the eye(s) or other parts of the body.ALWAYS be aware of and avoid contact with hotsurfaces such as engine and exhaust.NEVER allow children or unauthorized person toALWAYS inspect the unit periodically for defects. Partsoperate this spreader.that are broken, missing or plainly worn must be replacedimmediately. Never operate the unit when in need ofmaintenance.NEVER exceed 45 m.p.h. when loaded spreader isattached to vehicle. Braking distances may be increasedand handling characteristics may be impaired at speedsabove 45 m.p.h.ALWAYS lock the vehicle when unattended to preventunauthorized operation.ALWAYS check the job site for terrain hazards,obstructions and people.3REMEMBER it is the owner’s responsibility forcommunicating information on the safe use andproper maintenance of this machine.

GENERAL INFORMATIONc WARNINGWARNING: Check the vehicle’s load rating certification sticker for the maximum vehicle capacity, and DONOT overload beyond the vehicle GVWR or GAWR. Overloading could result in an accident, or damage tothe vehicle.FAILURE TO HEED CAN RESULT IN INJURY OR DEATH.IMPORTANT: Use of gravel or compactable stone fragments will cause the drive system to jam up. Materialshould not be left in the hopper overnight because it to can become rock solid jamming the spreader drive.Wetted salts when left in a hopper can cause moisture build up on the conveyor chain which can freeze thechain up solid, jamming the spreader drive. If improper materials or improper handling of materials are fedthrough the spreaders the following will result:1.) Gasoline Engine Spreaders: Gear Box Failure, Broken Chain, Smoking Clutch.2.) Electric Spreaders: Constant Circuit Breaker Tripping.These conditions will not be covered under warranty. Failed Gearboxes, Broken Chains, Smoked Clutchesand Burnt Out Electric Motors will not be covered under warranty in such instancesUse the following tables to calculate the vehicle payload whenever youplace material in the spreaderEMPTYWEIGHT CAPACITYCONVEYOR BODY SIDE WIDTH HEIGHT OVERALL(Lbs.)(NoWIDTHLENGTH (inches) (inches) LENGTH(inches) Screen or (cubic yd.)Battery)RECOMMENDEDUSE10"5’3926784680.5SMALL TRUCKS10"6’3926915600.75SMALL TO 1/2 TON TRUCKS15"8’48271156501.5SMALL TO 1/2 TON TRUCKS15"8’48331157602.0FULL SIZE HD TRUCKS15"9’48331278553.0FULL SIZE HD TRUCKS15"10’55471399954.0FULL SIZE HD TRUCKSSide extensions are not recommended for the S.T. Model Spreader and will void all warrantiesMATERIAL WEIGHTSMATERIALLBS. PER CUBIC YD.LBS. PER CUBIC FT.# 1 Rock Salt95035# 2 Rock Salt1,21545Coarse Sand - Dry2,56595Coarse Sand - Wet3,240120NOTE: All references to "Left" and "Right" sides relates to equipment as viewed from the rear, and facing the normaldirection of vehicle travel.IMPORTANT: To help prevent a frozen conveyor chain, empty the spreader when not in useABBREVIATION KEYARAs RequiredCPLGCoupling15 Inch WideASSYAssemblyELECElectricREQ15 Inch Wide SeriesSpreaderRequiredCBCarriage BoltEVElectric V-BoxSPKTSprocketCHMSLCenter High MountedStop LightsHVHonda Powered VBoxSSStainless SteelCONVConveyerI.D.Inside Diameter10 Inch Wide10 Inch Wide SeriesSpreaderSTDStandardSVVSmall V-BoxStandard LargerV-BoxZPZinc Plated4

INSTALLATIONMounting the Spreader Onto the VehicleNOTE: Refer to the Repair Parts Diagrams, which are inthis manual, to help identify parts referenced in the following text.1. Remove the tailgate from the truck.2. Lift the spreader by hooking the loop or hole locatedon the rear cross channel which is inside the hopper. Theloop or hole is located at the approximate balance pointof the spreader. The balance point may vary with enginefluid levels, battery, top screen, or any residual material inthe hopper.c WARNINGBefore lifting, check that the hopper is empty ofmaterial. The lifting device must be capable ofsupporting the spreader’s weight. See charts forspreader weights.FAILURE TO HEED CAN RESULT IN INJURYOR DEATH.3. Place lengths of lumber under the side ribs of thespreader. By elevating the spreader off the vehicle, it iseasier to remove excess material that accumulates underthe spreader. Center the spreader on the vehicle with theend of the rails 14" to the rear of the nearest verticalobstruction (e.g., bumper, trailer hitch, etc.).4. Bolt the spreader to the vehicle frame using the holeslocated at each lower support leg. Use 1/2" hardware asrequired by vehicle application.5. Using the Tie-down Chains, secure the spreader tothe vehicle using the tabs located at the corners of thespreader and the vehicle’s factory installed anchorpoints.2. Install the Roller Chain between the Spinner ShaftSprocket and the Gear Case Sprocket. Check that thesprockets are in line. Check the setscrew for tightness.Install the Master Link.3. To adjust roller chain tension, loosen the SpinnerShaft Bearing Bolts and move the Spinner Shaft awayfrom the Gear Case. Maintain vertical position of theshaft and alignment of sprockets when tightening bearingfasteners. After adjusting, correct chain tension shouldallow a 5/16” deflection midway between the sprockets.Additional chain tension may be applied by pulling theChute/Spinner Assembly toward the rear. Tighten allfasteners according to the torque chart on page 21.4. Install the chain guard using 1/4” x 3/4” long hex capscrews, lock washers, and nuts.Alignment of Spinner Chute Assembly1. Remove Chute Pins from Chute.2. Lift Chute into place so that the LH Hanger Bracketaligns with bracket on the spreader frame. Insert longChute Pin into left side Chute and spreader brackets.3. Grease all bearings and especially the hex on theend of the Spinner Shaft.4. Swing Chute up and check shaft alignment and LatchPin alignment.5. Loosen RH Hanger Bracket using a 9/16” wrench.6. Raise the Chute so that 1/4” or less of the hex shaft isexposed below the coupling. Insert short Chute Pin intothe Spreader Frame and RH Hanger Bracket.7. Tighten the RH Hanger Bracket.IMPORTANT: If the Spinner Shaft and Coupler stilldo not align correctly after RH Hanger Bracketadjustment: Adjust the Upper Chute Bearing asnecessary, then repeat steps 4-7. Failure to adjustproperly will result in excessive Coupler and SpinnerShaft wear. (See Figure 1-1)NOTE: Check the mounting devices every time thespreader is placed on the truck and loaded with materialto make sure they are secure.Spinner Drive Chain AdjustmentCoupler and SpinnerShaft must be inalignment to preventexcessive wear ordamage.1. Loosely attach the Chute/Spinner Assembly usingfour 3/8" x 5/8" bolts, lock washers, and nuts, with thehead of the bolt on the inside of the chute. Push theChute/Spinner Assembly toward the front of the vehicle.Do NOT tighten the bolts.Figure 1-15

Wiring Harness and Cab ControlInstallationOn/Off Control (Electric Spreader)ScrewRelayREMEMBER After the Spreader is installed on thevehicle, the Pre-Delivery Check List and DeliveryCheck List must be completed.CircuitBreakerRed WireGrommetTool ListSafety Goggles12 Volt Test LightWire Crimp ToolDrillUtility KnifeDrill Bit, 3/8”ControllerMain ow Wire(terminal attached)Cab Control (Gas Spreader)1. Attach the Spreader Harness to the side of thespreader using pre-drilled holes and number six clamploops.2. Plug the Vehicle Harness into the Spreader Harness.NOTE: Use Quaker State NYK-77 dielectric grease orequivalent on all electrical connections.3. Layout the path for vehicle harness through the rearwindow of vehicle. Unplug harness when not in use andkeep in cab until needed.FuseTapFigure 1-31. Locate the following parts: Controller Wire Harness, Main Circuit Breaker Fuse Tap Terminal, Female GrommetIGNITION SWITCHON/OFF/STARTELECTRICCLUTCH SWITCHLIGHTER HARNESS Neoprene Seal Red Wire, Short Cable Tie, Plastic Self Tapping Screw Relay, 70A Metri-Pack ConnectorMAIN HARNESS(For reference to part numbers, see service parts listingpage 44).ELECTRICTHROTTLE SWITCHFigure 1-24. Mount the Cab Control (See Figure 1-2) in aconvenient location. Due to the variety of possible in-cablocations, Velcro is provided. A suitable bracket shouldbe made and fastened to the cab.NOTE: Take the extra time needed to plan the routing ofthe wiring harness before drilling any holes or fasteningthe harness or control box in place. Read all theinstructions carefully to ensure all the required conditionsare met for a safe and professional installation.5. Plug cigarette lighter power lead into power outlet invehicle.6

BATTERYRELAYACCESSORY POWER(RED)SPREADERMOTORCAB GROUND(BLACK)6. Using a drill, make a 3/8” hole through the vehiclefirewall.CONTROLLERCIRCUIT BREAKERcCAUTIONKeep wiring harness away from moving parts,sharp edges and areas of extreme heat to avoidelectrical failure and fire.Figure 1-42. Uncoil the wiring harness and route the end of theharness with the short red and black wires (with ringterminals installed) from under the vehicle up into theengine compartment on the battery side.3. Position the red and black wires (with terminals) nearthe battery and prepare to route the five foot section, withconnector, into the vehicle operator compartment area.4. Look for an existing hole, with rubber grommet, in thevehicle firewall. The hole must be 3/8” or larger.cCAUTIONDO NOT drill any holes until a thorough visualinspection is performed to determine that thearea around the hole to be drilled, on both sidesof the firewall, is clear of any obstacles such asbrake lines, linkage or vehicle wiring.7. Install the grommet into the firewall.8. Feed the yellow wire (with connector terminalattached) through the grommet into the cab.9. Inside the cab, insert the terminal on the yellow wireinto the vacant slot in the back of the three-wireconnector that has red and black wire leads alreadyinstalled. Push the terminal fully into the connector until itlocks in place.cWARNINGMount the contr

HEIGHT (inches) OVERALL LENGTH (inches) EMPTY WEIGHT (Lbs.)(No Screen or Battery) CAPACITY (cubic yd.) RECOMMENDED USE 10" 5’ 39 26 78 468 0.5 SMALL TRUCKS 10" 6’ 39 26 91 560 0.75 SMALL TO 1/2 TON TRUCKS 15" 8’ 48 27 115 650 1.5 SMALL TO 1/2 TON TRUCKS 15" 8’ 48 33 115 760 2.0 FULL SIZE HD TRUCKS 15" 9’ 48 33 127 855 3.0 FULL SIZE HD .

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