POSC CAESAR, 20 – 21 St October 2010

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CONFIDENTIALPOSC CAESAR, 20th – 21st October 2010Kuala Lumpur, MalaysiaPresenter : Ir. Saiful Adli Ismail,Manager (Instrument), PCSBMalaysiaPrepared by : Ir. Saiful Adli Ismail / M Azwani / Ir. Yusoff Siraj 2010 PETROLIAM NASIONAL BERHAD (PETRONAS)DOCUMENT ID:All rights reserved. No part of this document may be reproduced, stored in a retrieval system or transmittedin any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without thepermission of the copyright owner.Page 1

AgendaDOCUMENT ID:Page 2

Introduction– Platform operation Traditionally, offshore platform operation is segregated from onshore offices. Now, it can be integrated with the onshore-based operations to enablesharing of information and providing support to operations. The experts can be anywhere – onshore, offshore, on a different platform, oreven in another country. Specialists are able to provide their expertise toseveral platforms or office locations without having to be present on location. This approach is termed as Integrated or PINTAR Operation which can savecost, through improvement of quality and speed of decision-making.DOCUMENT ID:Page 3

PETRONAS /PCSB Integrated Operations Initiative(PINTAR Operations)PINTAR : PETRONAS Integrated And Real-time OperationsPINTAR SMARTAn oil/gas platform/facility with real time remote monitoring& control capability to facilitate production operations,production planning, maintenance and reservoirmanagementPhoto: Angsi PlatformDOCUMENT ID:Page 4

PETRONAS/PCSB Integrated Operations Initiative(PINTAR Operations)PINTAR : PETRONAS Integrated And Real-time Operations Integrated operations defined as integration of businessprocesses and advanced technologies, supported by organizationalalignment, to deliver a new standard for operational excellence in adiverse cultural environment. Integrated operations eliminate physical boundaries betweenpeople, making cooperation and collaboration across the globe inreal time possible.DOCUMENT ID:Page 5

SKO PINTAR- Centralised and Integrated Monitoring System SKO PINTAR project is to centralise and integrate themonitoring of the offshore facilities, improve maintenance andtroubleshooting efficiency via real time data and information.Important parameters such as controller mode, safety bypassstatus and equipment status can be remotely access fromPCSB-SKO onshore office. Officially Launched on 5th July; SKO PINTAR Project is the 1st inthe region within PETRONAS Carigali . Various system ranging from Platform Control & Monitoring System(PMCS), Fire and Gas (FGS), Safety Instrumented System (SIS),Condition Based Monitoring (CBM), Pipeline and Metering, ComputerAided operation(CAO) available at this SKO PINTAR Room.DOCUMENT ID:Page 6

Overview of SKO- Located in West MalaysiaPALAWAN(PHILIPPINES)THAILANDMalaysia / ThailandJoint Development AreaSB303South China SeaPulauSBOLangkawiPMOPulauPinangfsotira aSt elakMSulu SeaBR U NEISKOKLCelebes SeaKALIMANTANSUMATRASINGAPOREDOCUMENT ID:Page 7

Overview of SKO- Divided into 6 Operating Clusters with 114 platforms & 2 terminals PETRONAS Carigali Sdn Bhd - Sarawak Operations or better known as PCSB-SKOMalaysia's oldest and most prolific oil-producing areas.DOCUMENT ID:Page 8

Overview of SKO- Located in West MalaysiaPALAWAN(PHILIPPINES)THAILANDMalaysia / ThailandJoint Development AreaSB303South China SeaPulauSBOLangkawiBDOareaPMOPulauPinangfsotira aSt elakMSulu SeaBalingianareaBR U NEISKOKLCelebes SeaPINTAR RoomKALIMANTANSUMATRASINGAPOREDOCUMENT ID:Page 9

Overview of SKO- Baram Delta Operation (BDO) with 4 Operating Clusters and 1 TerminalDistance from Miri to BNQ : 49kmDistance from Miri toWL-C : 13.8kmPMCS FoxboroPMCS Delta V EmersonComp Added Operation (CAO)Asset Management SystemCondition Based MonitoringDOCUMENT ID:Page 10

Overview of SKO- Balingian Operation with 2 Operating Clusters and 1 TerminalPMCS FoxboroPMCS Delta V EmersonComp Added Operation (CAO)Distance from BTU to E11RC :128.3kmDistance from BTU to Temana-B :25.5kmAsset Management SystemCondition Based MonitoringDOCUMENT ID:Page 11

SKO PINTAR- Launched in July 2010DOCUMENT ID:Page 12

SKO PINTAR- Control Room PhotosSKO PINTAR Room Wide Screen Flat PanelMonitor DELL UltrasharpU2410 UPS 650VA 230V APC Stradek Open Series withmodular cabinet Sense medium high backchair Magnetic door accessand card reader integratedto IPTime TrackDOCUMENT ID:Page 13

SKO PINTAR- Control Room PhotosDOCUMENT ID:Page 14

SKO PINTAR- System OverviewDOCUMENT ID:Page 15

SKO PINTAR- Computer Aided Operation (CAO)Liquid Metering MonitoringWell Head MonitoringJunction BoxesJunction BoxesbarrierbarrierRTURTUPI ServerPI ServerDOCUMENT ID:PI Mirror ServerPI Mirror PFTHPFLPFLPWell Test Data GatheringMVMVTxTxPulseTxPulse TxTrunkline Press MonitoringPressPressTxTxLift Gas Injection Control& MonitoringRemote Well Bean tuatorPage 16

SKO PINTAR- PMCS / DCS at BDO OperationBAKP-B (CCR)PCSBLutong OfficeBAKP-B (MER)EthernetGatewayBaram DCSBaseStationRemoteServerWANFieldDeviceBAK-B wayDeltaVSystemFieldDeviceBAK-B (UCP)EthernetGatewayDeltaVSystemFieldDeviceBAJT-H AA PLATFORMEthernetGatewayDeltaVSystemFieldDeviceNote : Onshore to offshore transmission via Digital Microwave usingRemote Desktop ConnectionDOCUMENT ID:Page 17

SKO PINTAR- PMCS / DCS at Balingian OperationB35Q-A (MER)PCSBLutong OfficeD35PG-A (LER1)EthernetGatewayBaram DCSBaseStationRemoteServerWANFieldDeviceD35PG-A mFieldDeviceEthernetGatewayBAYAN DeviceD18MP-A eNote : Onshore to offshore transmission via Digital Microwave usingRemote Desktop ConnectionDOCUMENT ID:Page 18

SKO PINTAR- Turbine Compressor remote monitoring systemDOCUMENT ID:Page 19

A key for the success of PINTAR- Interoperability vs. IntegrationInteroperability:Integration:the ability of two or more systems,components or processes to worktogether (inter-operate) and toexchange information and to use theinformationthathasbeenexchanged.A process to link two or morepreviously separate systems orprocesses to become part of a largersystem or process.Information Interoperability enables System IntegrationthroughStandardization, Meta Data and Data StructuresDOCUMENT ID:Page 20

Result & Achievement Average net production gain of 3,000 bpd(Nett), equivalent to 13.4% increase,exceeding original target of 5% thrueffective utilisation of Bokor CAO Reduce bypass and manual controllermode to achieve 95% Compliance inAuto Mode by SKO PINTAR ControllerMode monitoringDOCUMENT ID:Page 21

Interoperability Standards and Guidelines- Information ManagementData Integration, Sharing, Reference DesignationExchange, Interoperability SystemDocument andManagementRecordISO 15926 Part 1, 4IEC 61346, Part 1IEC 61355, Part 1Industrial automation systemsand integration -- Integration oflife-cycle data for process plantsincluding oil and gas productionfacilities, Overview andfundamental principles (Part 1),Initial reference data (Part 4)Industrial systems, installationsand equipment and industrialproducts - Structuring principlesand reference designations Part 1: Basic rulesClassification and designation ofdocuments for plants, systemand equipment,CFIHG, (NISTIR 7259)ISO/TS 16952-1IEC 82045, Part 1, 2Capital Facilities InformationHandover GuideTechnical productdocumentation, Referencedesignation system, GeneralRulesDocument Management Principles and methods,Metadata elements andinformation reference modelISO 15489, Part 1, 2Information and documentation Records Management ,General Rules and GuidelinesDOCUMENT ID:Page 22

PCSB PINTAR Operation- Road MapBusiness/Enterprise DomainPlatform DomainWireless Instrumentationand Data NetworkMobile Operators,Maintenance Plan &LogisticsCondition Based MonitoringP1CBM-FP and Fault PredictionP4WirelessP5MobileP2Alarm Mgmt andS/D Mgmt S/D OptimizationP0Information ManagementIT Infrastructure andInfo Mgmt PlatformAs-build existing andnew facilitiesP6VirtualISO 15926 complianceDOCUMENT ID:Onshore Control roomP3Collab3D & 2D Integrationand collaborationISO 15926 compliancePage 23

PCSB PINTAR Operation- Achievement To DateDOCUMENT ID:Page 24

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DOCUMENT ID:Page 26

SKO Network Diagram27DOCUMENT ID:Page 27

Offshore Mother Platform BControlRoomBAKP-BFGSRTUSystemTo DCS ApplicationWorkstation and BaramBaram CAO GatewayDGPBARAMPLANT LANCAO PIClientPETRONETFieldDeviceOffshore Mother Platform ADrillingPlatformBADP-ACAO PI MainServer (New) IMSServer (Existing)HARDWAREFIRE WALLOperationsLAN PCs(Existing)RTUSystem*NOTE 1ControlRoomBAP-AAPCSB Onshore Miri OfficeCAO VM GLOserverPCSBOnshore KLOfficeCAO PI MirrorServer Web ServerFieldDeviceEthernetGatewaySubsea fiber opticlinkBADP-CPetronet viamicrowave linkPetronetEthernetGatewayCAO VM/GLO & PIClients x 3RadioRadioCAO ngineersLAN PCs(Existing)Offshore Jacket PlatformsRadioRadioEngineersLAN PCs(Existing)RTUSystemFieldDeviceBADP-ELEGEND:New hardware for CAO VM &GLODCS – Distributed Control SystemFGS – Fire & Gas SystemSIS – Safety Instrumented SystemHVAC – Heating, Ventilation and Air ConditioningIMCS – Intelligent Motor Control SystemTCP – Turbo Compressor PanelDGP – Turbo Generator PanelCAO – Computer Assisted OperationsIMS – Information Management SystemGLO – Gas Lift Optimization System (Real-Time)DOCUMENTID:VMS– Virtual MeasurementSystemPI – Plant InformationNew hardware for Baram vicePage 28

Bokor CAO SystemPCSBLutong OfficePI nodeBOK-ABODP-AEthernetGatewayPI eviceRadioNetwork29Note : Onshore to offshore transmission via Remote Dekstop ConnectionDOCUMENT ID:Page 29

CAO Page Summary30DOCUMENT ID:Page 30

Server DeltaV System Ethernet Gateway LAN Baram DCS Base Station PCSB Lutong Office Field Device D35PG-A (LER1) WAN . New hardware for CAO VM & GLO New hardware for Baram CAO PI FGS SIS HVAC IMCS TCP DGP BARAM PLANT LAN Ethernet . Workstation and Baram Subsea fiber optic link Petronet via microwave link HARDWARE FIRE WALL *NOTE 1 Petronet

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