SINUMERIK 840D/840Di/810D - Siemens
SINUMERIK 840D/840Di/810DDescription of FunctionsTool ManagementManufacturer/Service Documentation07.2000 Edition
Overview of SINUMERIK 840D/840Di/810D/FM-NC Documentation (07.00)General /840Di/810D/FM-NC/611BrochureCatalogOrdering InfoNC 60.1 *)Technical Info.NC 60.2User atalogAccessories 40Di/810D/FM-NC840D/810D/FM-NCAutoTurn– Short Guide– Programming (1)– Setup (2)Operator’s Guide– Unit OperatorPanel– HPU– HT 6DiagnosticsGuide *)Operator’s Guide– Short Guide– Operator’sGuide *)Manufacturer / Service DocumentationUser am. Guide Operator’s Guide System Overview– Short Guide– ManualTurn– Fundamentals *) – Short Guide ManualTurn– Advanced *)– ShopMill– Cycles– Short Guide ShopMill– Measuring Di/810D840D/810DDescription ofFunctions– ManualTurn– ShopMillDescription ofFunctionsSynchronizedActionsWood, Glass,CeramicsDescr. of Functions– Computer Link– Tool DataInformationSystemSINUMERIKConfiguring(HW) *)– FM-NC– 810D– 840DManufacturer / Service FM-NC840D/810D/FM-NC840D/810D840D/810D/FM-NCScreen KitMMC 100/101SW Updateand ConfigurationDescription ofFunctionsTool ManagementOperatorComponents(HW) *)Description ofDescription ofFunctionsFunctionsDrive Functions *) – Basic Machine *)– Extended Functions– Special FunctionsConfiguring KitMMC 100/101– ConfiguringSyntax– Development KitDescription ofFunctionsOperatorInterface OP 030Manufacturer / Service INUMERIK840DDescription ofFunctionsSINUMERIKSafety IntegratedDescription ofFunctionsDigitizingInstallation &Start-up Guide *)– FM-NC– 810D– 840D/611D– MMCElectronic MotorsDOC ON CD *)The SINUMERIK System*) These documents are a minimum requirement for the ists *)SINUMERIKSIMODRIVE840D611DDescription ofFunctionsLinear MotorSINUMERIKSIMODRIVE840D611DEMCDescription ofGuidelinesFunctions– HydraulicsModule– Analog ModuleManufacturer / Service IMODRIVESIROTECSINUMERIK840DiDescr. of Functions Descr. of Functions ManualISO Dialects forCAM Integration(HW InstallationSINUMERIKDNC NT-2000and Start-up)
MIntroduction1Overview2Description of Functions3Start-Up Tool Management4Programming5Data Backup6Secondary Conditions7Maschine Data8Signal Descriptions PLC9SINUMERIK 840D/840Di/810DTool ManagementDescription of FunctionsAlarms10PLC Sample Programs11Valid forControlSoftware versionSINUMERIK 840D5SINUMERIK 840DE (Export variant) 5SINUMERIK 840Di5SINUMERIK 810D3SINUMERIK 810DE (Export variant) 3SINUMERIK MMC5 and 607.00 EditionAppendixAbbreviationsATermsBIndexC
3lsSINUMERIK DocumentationPrinting historyBrief details of this edition and previous editions are listed below.The status of each edition is shown by the code in the “Remarks” column.Status code in the “Remarks” column:A . . . . . New documentation.B . . . . . Unrevised edition with new Order No.C . . . . . Revised edition with new status.If factual changes have been made on the page since the last edition, this is indicatedby a new edition coding in the header on that 00Order No.6FC5 297-2AC60-0BP06FC5 297-3AC60-0BP06FC5 297-3AC60-0BP16FC5 297-4AC60-0BP06FC5 297-4AC60-0BP16FC5 297-5AC60-0BP06FC5 297-5AC60-0BP16FC5 297-5AC60-0BP2RemarksACCCCCCCThis manual is included in the documentation available on CD-ROM (DOCONCD)EditionOrder No.Remarks10.006FC5 298-6CA00-0BG0CTrademarksSIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr and SIMODRIVEr are trademarks ofSiemens. Other product names used in this documentation may be trademarks which, if used by thirdparties, could infringe the rights of their owners.Further information is available on the Internet under:http://www.ad.siemens.de/sinumerikOther functions not described in this documentation might beexecutable in the control. This does not, however, represent anobligation to supply such functions with a new control or whenservicing.The reproduction, transmission or use of this document or itscontents is not permitted without express written authority. Offenderswill be liable for damages. All rights, including rights created by patentgrant or registration of a utility model or design, are reserved.We have checked that the contents of this document correspond tothe hardware and software described. Nonetheless, differences mightexist and therefore we cannot guarantee that they are completelyidentical. The information contained in this document is, however,reviewed regularly and any necessary changes will be included in thenext edition. We welcome suggestions for improvement. Subject to change without prior notice.This publication was produced with Interleaf V7Siemens AG 2000. All rights reserved.Order No. 6FC5 297-5AC60-0BP2Printed in the Federal Republic of GermanySiemens Aktiengesellschaft
Preface07.00PrefaceNotes for thereaderThe SINUMERIK documentation is organized on 3 different levels:SGeneral documentationSUser documentationSManufacturer/Service documentationThis manual is intended for the machine-tool manufacturer. It gives a detailed description of the functions available in the SINUMERIK 840D/810D and SINUMERIKFM-NC controls.The Description of Functions only applies to the software versions specified. Whena new software version is published, the Description of Functions for that softwareversion should be ordered. Old Description of Functions are not necessarily applicable for new software versions.Please consult your local Siemens office for more detailed information about otherSINUMERIK 840D/810D and SINUMERIK FM-NC publications as well as the publications that apply to all SINUMERIK controls (e. g. Universal Interface, MeasuringCycles, .).NoteOther functions not described in this documentation might be executable in thecontrol. This does not, however, represent an obligation to supply such functionswith a new control or when servicing.AimThe Descriptions of Functions provide the information required for configurationand installation/start-up.Target groupThe Descriptions of Functions therefore contain information for:SThe configuring engineerSThe PLC programmer who writes the PLC user program by providing signal listsSThe system start-up engineer after configuration and installation of the machinery and equipmentSThe service technician for checking and interpreting the status displays andalarms Siemens AG 2000. All Rights ReservedSINUMERIK 840D/840Di/810D, Description of Functions Tool Management (FB) – 07.2000 Editionv
Preface07.00Structure of themanualThe Description of Functions is structured as follows:SGeneral list of contents of the manualSDescriptions of functions, installation and start-up, programming, data backup,data and alarms, PLC sample programsSAppendix with list of abbreviations, lexicon, referencesSIndexNotePages indicated provide the following information:Part of the Description of Functions / Book / Chapter – PageIf you require information on a certain function, you will find the function as well asthe code under which the function is organized on the inside title page of the manual.If you only require information on a certain term please refer to the index in the Appendix. There you will find the code of the Description of Functions, the Sectionnumber as well as the page number on which the information about this term is tobe found.Within each of the Description of Functions in Sections 4 and 5 you will find definitions on effect, data format, input limits etc. for the various signals and data definitions.These definitions are explained in the “Technical comments” section below.Specification of the software versionThe software versions specified in this documentation refer to the SINUMERIK840D control; the parallel software version for the SINUMERIK 810D control (if thefunction is released, see /BU/, Catalog NC 60.1) is not specified explicitly. The following applies:Table 1-1Equivalent software versionsSINUMERIK 840D software versionviSINUMERIK 810D software version4.3 (12.97)corresponds to2.3 (12.97)3.7 (03.97)corresponds to1.7 (03.97) Siemens AG 2000. All Rights ReservedSINUMERIK 840D/840Di/810D, Description of Functions Tool Management (FB) – 07.2000 Edition
Preface07.00SymbolsImportant!This symbol always appears in the documentation when important information isbeing conveyed.Ordering Data OptionIn this documentation, you will find this symbol with a reference to anordering option. The function described is executable only if the controlcontains the designated option.Machine ManufacturerThis symbol appears in this documentation whenever the machinemanufacturer can influence or modify the described functional behavior. Please observe the information provided by the machine manufacturer.!!!DangerThis symbol appears whenever death, severe bodily injury or substantial property damage will occur if the appropriate precautions are nottaken.CautionThis symbol appears whenever minor bodily injury or property damagecould occur if the appropriate precautions are not taken.WarningThis symbol appears whenever minor bodily injury or property damagecan occur if the appropriate precautions are not taken. Siemens AG 2000. All Rights ReservedSINUMERIK 840D/840Di/810D, Description of Functions Tool Management (FB) – 07.2000 Editionvii
Preface07.00Technical CommentsNotationThe following notation and abbreviations are used in this documentation:SPLC interface signals – IS “signal name” (signal data)e.g.: – IS “MMC-CPU1 ready” (DB10, DBX108.2), i.e. the signal is stored indata block 10, data byte 108, bit 2.– IS “Feed/spindle offset” (DB31–48, DBB0), i.e. the signals are storedfor each axis and spindle separately in data blocks 31 to 48, datablock byte 0.SMachine data – MD: MD NAMESSetting data – SD: SD NAMESThe character “ ” means “corresponds to”Explanation of the abbreviations used in Chapters 8 and 9In Chapters 8 and 9 of the Description of Functions you will find a description ofthe data and signals that bear relevance to the function concerned. Terms and abbreviations used in these tabular descriptions are explained here.Values in the tableThe machine data indicated in the Descriptions of Functions are always values foran NCU572.2.For the values of the other NCUs (e.g. NCU570, NCU571, NCU573), please referto the “Lists” documentation.Reference: /LIS/ “Lists”Default valueThe machine/setting data is preset with this value during installation. If these default values are different for each channel, this is marked by an “/”.Value rangeStates the input limits. If no value range is specified, the input limits are dependenton the data type and “ ” is displayed next to the field.viii Siemens AG 2000. All Rights ReservedSINUMERIK 840D/840Di/810D, Description of Functions Tool Management (FB) – 07.2000 Edition
Preface07.00ActivationWhen machine data, setting data etc. are altered they are not immediately active.Information about activation of alterations is therefore always stated. The followingis a list of the possible activation conditions in order of priority:SPOWER ON (po) “RESET” key on the front panel of the NC moduleor by switching the power off/onSNEW CONF (cf) – “Re-configuring” of PLC interface function– “RESET” key on operator panelSRESET (re)SImmediately (im) After input of value [immediately]“RESET” key on operator panel Siemens AG 2000. All Rights ReservedSINUMERIK 840D/840Di/810D, Description of Functions Tool Management (FB) – 07.2000 Editionix
Preface07.00Protection levelsProtection levels 0–7 are available, the protection of levels 0 to 3 (4 to 7) can beremoved by setting a password (keyswitch setting). The user only has access toinformation for a certain protection level or for the lower protection levels. The machine data are assigned different protection levels as standard.The table lists write protection levels only because read protection levels arederived from the write protection levels:Reference:Write protection levelRead protection level001124/BA/, Operator’s Guide/FB/, A2, “Various Interface Signals”UnitThe unit refers to the machine data default settingSCALING FACTOR USER DEF MASK andSCALING FACTOR USER DEF.If the MD is not based on a physical unit a “–” is entered.Data typeThe following data types are used in the control:xSDOUBLEReal or integer valuesinput limits from /–4.19*10–307 to /–1.67*10308SDWORDInteger valuesInput limits from –2.147*109 to 2.147*109SBOOLEANPossible input values: true or false or 0 or 1SBYTEInteger values from –128 to 127SSTRINGconsisting of max. 16 ASCII characters (capital letters, digits and underscore) Siemens AG 2000. All Rights ReservedSINUMERIK 840D/840Di/810D, Description of Functions Tool Management (FB) – 07.2000 Edition
Preface07.00Data managementThe PLC interface descriptions in the individual Description of Functions assume atheoretical maximum number of components:S4 mode groups (associated signals stored in DB11)S8 channels (associated signals stored in DB21–30)S31 axes (associated signals stored in DB31 to 61)Please consult the Description of Functions for the number of components actuallyimplemented for each of the software versionsReferences: /FB/, K1, “Mode Groups, Channels, Program Operation Mode”J Siemens AG 2000. All Rights ReservedSINUMERIK 840D/840Di/810D, Description of Functions Tool Management (FB) – 07.2000 Editionxi
Preface07.00Notesxii Siemens AG 2000. All Rights ReservedSINUMERIK 840D/840Di/810D, Description of Functions Tool Management (FB) – 07.2000 Edition
Contents123Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-191.1General overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-211.2Key data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-23Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-272.1Tool management function structure . . . . . . . . . . . . . . . . . . . . . . . . . .2-272.2Data structure MMC/PLC – NCK (OPI) . . . . . . . . . . . . . . . . . . . . . . . .2-282.3PLC–NCK interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-292.4Magazine configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-302.5Magazine list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-312.6Tool list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-322.7Tool cabinet (MMC 103 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-352.8Tool catalog (MMC 103 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-362.9Access protection, access levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-392.10Openess in MMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-40Description of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . es . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Buffers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Load magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Box, chain magazines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Circular magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Other magazine types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wear group (SW 5.1 and later) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Background magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.133.2.143.2.153.2.163.2.173.2.18Tool changes on box, chain and circular magazines . . . . . . . . . . . . .Prepare a tool change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General tool change sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Select a tool and the cutting edge . . . . . . . . . . . . . . . . . . . . . . . . . . . .Predecoding (preprocessing) and block execution (main run) . . . . .Traverse axes while tool is being changed . . . . . . . . . . . . . . . . . . . . .Tool change in the spindle for chain and box magazines . . . . . . . . .Exceptional cases “T0”, empty spindle, multiple T selections . . . . .Tool change with turret . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Number of replacement tools (SW 5.1 and later) . . . . . . . . . . . . . . . .Tool changing errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Manual tools (retrofitting tools during machining) . . . . . . . . . . . . . . . .Tool changes in NCK via synchronized actions (SW 5.1 and later)Tool change cycle (workshop interface (ShopMill)) . . . . . . . . . . . . . .Block search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Program testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Several spindles in one channel or TO unit . . . . . . . . . . . . . . . . . . . . .Decoupling the tool management from the spindle number . . . . . . .Several magazines in one channel or TO unit (SW 5.1 and later) -683-743-753-773-793-793-86 Siemens AG 2000. All Rights ReservedSINUMERIK 840D/840Di/810D, Description of Functions Tool Management (FB) – 07.2000 Editionxiii
Contentsxiv07.003.33.3.13.3.23.3.3Search for tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Strategies for tool searches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Example of a tool search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Search in box magazines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-873-873-883-893.43.4.13.4.23.4.33.4.43.4.5Empty location search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Empty location search for a tool – from spindle to magazine . . . . . .Search strategy for empty locations . . . . . . . . . . . . . . . . . . . . . . . . . . .Empty location search criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .“Replace tool” search strategy (old for new; SW 5.1 and later) . . . .Tool search in wear group (SW 5.1 and later) . . . . . . . . . . . . . . . . . 5.53.5.6Load a tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Loading sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tool data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Select magazine location for loading . . . . . . . . . . . . . . . . . . . . . . . . . .Functions of PLC during loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Load tools via a part program . . . . . . . . . . . . . . . . . . . . . . . . .
SINUMERIK 810DE (Export variant) 3 SINUMERIK MMC 5 and 6 07.00 Edition Tool Management SINUMERIK 840D/840Di/810D . cable for new software versions. . fault values are different for each channel, this is marked by an “/”.
1-12 SINUMERIK 840D sl/840D/840Di/810D SinuCom NC Installation/Service Tools (INC) - 08/2005 Edition 1.1 Product features The installation/service tools SinuCom NC provides a simple way of installing SINUMERIK 840D sl/ 840D/ 840Di/ 810D. On the SINUMERIK 840D sl/ 840D/ 810D the tool is started from the PG/PC in
SINUMERIK 840D/840Di SINUMERIK 810D/FM-NC Short Guide Programming 10.00 Edition Valid for Control Software version SINUMERIK 840D 6 SINUMERIK 840DE (Export version) 6
SINUMERIK 840D powerline Since 09.2001, improved-performance variants SINUMERIK 840D powerline and SINUMERIK 840DE powerline are available. For a list of available powerline modules, please refer to the following Hardware Description: Reference: /PHD/, SINUMERIK 840D Configuration Manual SINUMERIK 810D powerline
other SINUMERIK 840D sl/840D/840Di/810D publications and publications that apply to all SINUMERIK controls (e.g. un iversal interface, measuring cycles, etc.). An overview of publications, which is u pdated monthly and also provides informa-tion about the language versions available, can be found on the Internet at:
The SINUMERIK 840D sl features maximum openness and flexibility, making it the optimal CNC for individual retrofit solutions. SINUMERIK 828 . SINUMERIK 840D / 840Di PCU 50 (V1) 3 / 2008 SINUMERIK 840D / 840Di PCU 50 (V2) 9 / 2018 SINUMERIK 840Di PCU 50 MCI [(V2) WIN XP]
Programming Manual ISO Milling SINUMERIK 802D sl/840D/840D sl/ 840Di//840Di sl/810D Programming Guide Programming Basics 1 Commands Calling Axis Movements 2 Movement Control Commands 3 . solution line 1.4) 3-46. 3.1.6 Uncoupling the frames between the Siemens and the ISO modes (with powerline 7.04.02 or solution line 1.4 and higher) 3-49
The contoller types SINUMERIK 840D Solution Line. and SINUMERIK 840D Power Line are supported. Controllers of older types like . SINUMERIK 840. and . SINUMERIK 840C. are not compatible. 2. Which Software Versions are Supported? SINUMERIK 840D sl. must have software version V2.7 and higher, SINUMERIK 840D pl. must have software version V5.3 and .
Botany-B.P. Pandey 3. A Textbook of Algae – B.R. Vashishtha 4. Introductory Mycology- Alexopoulos and Mims 5. The Fungi-H.C. Dube . B.Sc. –I BOTANY : PAPER –II (Bryophytes, Pteridophytes, Gymnosperms and Palaeobotany) Maximum marks- 50 Duration - 3 hrs. UNIT -1 General classification of Bryophytes as Proposed by ICBN. Classification of Pteridophytes upto the rank of classes as proposed .
