7599 Sidewinder Manual - Monster Janitorial
24" & 30" Sidewinder WARRANTYThis quality product is warranted to be free from defects in workmanship and materials. Thewarranty is limited as follows:ComponentEngineFuel SystemLPG TankBody PartsBatteryCentrifugal ClutchTerm of Warranty2 yrs from engine manufacturer1 yr1 yr on valve, 3 yrs on cylinder from date of mfgr.1 yr1 yr from battery mfgr.1 yrThe warranty does not apply to certain consumable or wear parts such as:BrushesBeltsEngine tune up partsAll engines are warranted by the manufacturer (Kawasaki) for a period of two years when enginemaintenance schedules are followed.Aztec Products, Inc. agrees, at its discretion, to repair or replace at its own expense any productor part(s) which examination proves to be defective in workmanship or materials provided thatthe purchaser notifies Aztec Products, Inc. directly within the warranty period and follows theReturn Goods Policy. Engine repairs may be performed at engine manufacturer’s service centers.For your closest center you may call the following number:Kawasaki616-949-6500The warranty does not apply to damage or failure caused by abuse, misuse, neglect, disassembly,alteration, unauthorized modification, lack of proper maintenance, theft, or damage by freightcarriers. The warranty applies to parts, labor and ground freight only. It does not cover incidentalor consequential damages.OWNER’S MANUAL24" & 30"SIDEWINDER(Steel Body)Powered by theEPA/Carb certifiedKawasaki603cc EngineIn order to obtain parts warranty, the following procedures must be followed:1. Customer must call Aztec Products, Inc. for an RGA (Return Goods Authorization) Number.2. We maintain the serial number, date of shipment or sale, and customer name on each piece ofequipment sold. If you were the purchaser, please reference that information on your request forreplacement or repair. If you purchased the equipment through a distributor, please contact themfirst. If you are not satisfied, contact Aztec and give us the distributor name, purchase date, andthe serial number of the product.3. The defective part must be returned via ground freight prepaid to Aztec Products, Inc. with anRGA number accompanied by a copy of the original purchase invoice. Aztec is not responsiblefor the cost of packaging inbound freight, nor inbound freight damage. Pack machine carefully.4. Only Aztec Products, Inc. or its authorized dealers may make warranty repairs on AztecProducts, Inc. products. Others do so at their own risk and expense.5. We also offer to do warranty related repairs free of charge at our facility. Arrangements mustbe made in advance as outlined above. We will not accept freight collect returns or returns thatdo not indicate the RGA number on the packing list.The need for proper maintenance and care for this product cannot be overstated. Poormaintenance, neglect or abuse can prove to be very expensive.You have purchased a quality product. Each of its components has been tested and approved foruse by Aztec Products, Inc. It is unlikely that you will ever have a warranty claim if you properlymaintain our machine.This warranty is non-transferable.AZTEC PRODUCTS, INC.201 Commerce Drive Montgomeryville, PA 18936 800-331-1423 Fax 215-393-48009758/08.10201 COMMERCE DRIVE MONTGOMERYVILLE, PA 18936215-393-4700 800-331-1423 FAX 215-393-4800
SIDEWINDER PG. 11PG. 2 SIDEWINDERIMPORTANT SAFETY INSTRUCTIONSREAD and UNDERSTAND all instructions andwarnings before operating this machine!!WARNING!Do not store or use gasoline or otherflammable vapors and liquids in thevicinity of this machine. Always storeequipment away from heater rooms,boilers, gas-fired water heaters or anyother source of open flame. Propane ishighly flammable. Always store LPG tanks(full or empty) outside in a secure, wellventilated area.NO SMOKING, NO SPARKS, NO FLAMESNEAR UNIT OR LPG TANK.Operate only in well ventilated areas.Buildings must be provided with:A. A continuous mechanical ventilation thatremoves the products of combustion to theoutdoors of not less than 300 CFM for each10,000 BTUH or fraction thereof; orB. Natural ventilation of not less than 300 CFMfor each 10,000 BTUH input orfraction thereof, based on a maximum ofone-quarter air exchange per hour for thenet building volume.!WARNING!If you smell LPG gas, stop the unit and checkfor leaks. Also open windows, don’t touchelectrical switches, extinguish any openflames. Call your gas supplier if no leaksare found.Do not adjust the fuel system without the properanalysis equipment.Never tilt the equipment on its side for pad, beltor brush replacement. It is designed to tilt backon its rear wheel and handle for maintenanceand repair. A second person should aid in liftingand securing equipment for repair.Never tilt & transport while engine is running.Keep hands and feet clear of all moving parts.Never try to replace parts or repair equipmentwith machine running.bleed valve, out of doors away from all closedplaces and away from any fire or flame producingdevice. Vent until the white vapor turns clear.Keep all objects clear of the exhaust systemduring and after operation.Do not leave this machine unattended while theengine is running.Do not operate equipment in one location formore than a few seconds. Damage to floorsurface can occur.Always store equipment away from possibledamage by falling objects in warehouse-typeareas. Always store LPG tanks outside in asecure, well-ventilated area.When the LPG tank is attached to the machineand not running, the operator should not leavethe machine unattended except for short periodsof time such as rest stops, washroom or mealstops.The operator must completely understandall instructions, warnings and operatingprocedures before using this machine.The manufacturer’s warranty will be voided ifthe machine is not maintained in accordancewith this manual’s recommended maintenanceinstructions and the engine manufacturer’srecommended maintenance procedures. Failureto do so may cause damage to the machine,equipment, furniture, buildings or personalinjury!A maintenance record should be kept indicatingdate of service, hours on engine, and work done.! WARNING!Follow the instructions given in this booklet,the Engine’s Owners Manual and the traininggiven by your supervisor for the safe operationof this machine. Failure to do so can result inpersonal injury and/or damage to the machineor property.DO NOT OPERATE THIS MACHINE IN ANEXPLOSIVE ENVIRONMENT!THIS PROPANE MACHINE IS INTENDED FORCOMMERCIAL USE.Turn the gas off at the tank to kill the engine.TRANSPORTING THE MACHINERemove the LPG tank and store it in anapproved area when not in use. A “NOSMOKING” sign should be permanentlydisplayed at the storage area.NEVER TRANSPORT WHILE ENGINE ISRUNNING!Always vent an over-full bottle using the tank’sTo transport the machine it is necessary to tiltthe machine back on the rear wheels so thebrushes (or pads) are not in contact with theKAWASAKI 603cc ENGINEPART #1.2.3.4.5.6.7.8.9.10.11.12.13.14.DESCRIPTIONFoam Hat FilterDebris ScreenFoam Hat SealOil Pressure SwitchOil FilterOil Drain Valve1 / 4 x 1 1 / 4 KeyCentrifugal ClutchExhaust Manifold GasketExhaust ManifoldCatalytic MufflerDebris Screen AdapterAir Filter ElementFoam Pre FilterPART 49065-7007312-504-0185199-NHNT-SE )(1)(1)(1)(1)(1)(2)(1)(1)(1)(1)(1)
SIDEWINDER PG. 3PG. 10 SIDEWINDERfloor. In this “balanced” position the equipmentcan be readily moved from site to site.SIDEWINDER BRUSH OPTIONSCOLORCHARACTERISTICSPART #A. Tilting the MachineBROWN/RED(4 Row)Very aggressive stripping brushLasts up to 1-2 million square feetHolds up well when doing concreteSW 30" 010-962STBHSW 24" 01024-962STBHThis is a heavy piece of equipment. Cautionshould be used in tilting the machine. This can beaccomplished safely and easily as follows:BLUE(5 Row)Deep scrubbing and light strippingLasts up to 1-2 million square feetSW 30" 010-962SCBSW 24" 01024-962SCBSIDEWINDER PAD DRIVER SYSTEMDesigned for driving 10" pads. Pad grabber 111 to hold pads. Quick connect pad clips for easy padchange. Comes with Black Hi-Pro pads. Nylon bristles help prevent pads from clogging. Approximately25%-30% faster than stripping with brushes.PAD COLORCHARACTERISTICSPART #BLUEScrubbing. Use 1 per pad driver253-08082BLACKStripping. Use 1 per pad driver253-090741. One man method:a. Standing behind the machine, place onefoot on the brace at the base of thepropane tank.b. Place one hand on the handle and theother on the “U” frame handle support.c. While pulling and leaning back, lift theother foot off the floor and extend itdirectly behind. This will shift thebalance and naturally tilt the equipmentto transport or full “tilt back” positionwithout undue strain.2.Two man method:Two people side by side perform the aboveprocedure simultaneously. This is a safer,more comfortable technique to use untilmore experience is gained with the equipment.! WARNING!Do not use “T” handle when attempting totilt back machine for service or cleaning.The “T” handle is designed for controlduring operation only.Do not use excessive vertical pressure.B. Position for Maintenance & CleaningTo perform certain maintenance & cleaning tasksor to change brushes the machine should beplaced in the full “tilt back” position.I. PREPARATIONA. Check that the suggested maintenanceschedule has been observed:FUEL SYSTEM PARTS LIST FOR 12v AND 110v MODELSPART #12345678910DESCRIPTIONQUICK COUPLERLP HOSE14"20"FUEL LOK-OUT (VACUUM)90 FITTINGVACUUM HOSE FITTING1 1/2" NIPPLEFUEL REGULATOR (T60)FUEL HOSE FITTINGFUEL LOK-OUT (12 VOLT)FUEL REGULATOR (T-60E)PART -500QTY11111111111All machines are equipped with a multi-functionmaintenance meter. The functions include thefollowing: hour meter, service alert and tachometer.(See Engine Maintenance Meter Instructions on p.4).C. Properly fill and check your LPG tank andall LPG fuel lines for leaks:1. Every tank has been pressure and leaktested. However, every time a tank is filledand/or connected to the machine it shouldbe soap tested. All LPG lines must bepressurized and every inch of line andconnections must be sprayed. If you find aleak, make the proper repairs beforeoperating the machine. NOTE: Theconnection and disconnection of the LPGtank must be done in a well ventilated areawith NO source of ignition within 10 feet (3meters) from the point of connection.2. Never over fill the LPG tank: The LPGtank is designed to hold just 20 pounds ofpropane. Make sure to weigh the tank as itis being filled. The gross weight of a fulltank should not exceed 48 pounds. If whileoperating the machine, you notice frostforming on the LPG lines or the regulator,your tank has been over filled. If youcontinue to operate the machine in thiscondition, damage will occur. The excesspropane in the tank must be removedbefore normal operations resume. Thebleeding of a propane tank should be donein a safe location outside the building. Insome cases the regulator must defrostbefore restarting the engine.D. Connecting the high pressure hose to theLPG Tank:Make sure the couplers are in line and screwedtogether hand tight. If this is not done properly,fuel will not pass through to the regulator. Nevercomplete the connection of the tanks to themachine by using a wrench. Always do it byhand. Listen for the rush of fuel to the lock-outdevice when you open the tank valve. If youhear this, it indicates a good connection hasbeen made at the tank.! WARNING!NEVER CHANGE OR ALTER THE PROPANECONTROL EQUIPMENT!B. Check the engine oil before every operation:E. Install fresh pads or brushes before everyjob:Make sure the machine is level when checking theoil. Always take 2 readings of the dipstick beforeadding oil. If the oil level is below the full mark,add just enough oil to the engine to bring the oillevel up to the full mark. Never over fill. Followthe guidelines in your Engine Owners Manual.Check for foreign material on the dipstick.To install a fresh pad, set the machine down inthe rear. Unscrew and remove the pad-centeringring. Remove the old pad and center the newpad onto the pad driver. Reinstall the padcentering ring. Never “flip” a pad. Keep thesame side down throughout the life of the pad.Even after a pad is cleaned, you can tell the
SIDEWINDER PG. 9PG. 4 SIDEWINDERThis machine is designed to deep scrub and/orstrip hard surface floors in preparation for topcoat or restoring of tile, smooth concrete,terrazzo or close fitted tile. Any other applicationof the equipment should be checked withcustomer service at the factory to determine ifthe proposed use is appropriate.Provide and use ear protection duringoperation.Never let an untrained person operate orperform repairs on the machine. They mayhurt themselves, damage the floor or theequipment.Engine speed not to exceed 3400 RPM.This machine is not suitable for picking uphazardous dust.Do not use on surfaces with a gradientexceeding 2%.A. Prepare the machine for operation.Follow steps A through E in the previous sectionand determine the best brush or pad for thetask.A. Transporting the machine1. The tank should be securely fastened.2. The tank valve must be closed.C. Storing the machine and tank1. The engine should be stopped properlyand the tank valve closed.2. Remove the LPG tank from the machineand store the tank in a well ventilatedapproved area.3. Store your machine in a safe area: awayfrom enclosed high heat, away from sparksor flames, away from traffic lanes ofheavy equipment.C. Apply cleaning or stripping solution to thefloor.A. Machine & engine maintenance1. Open propane (LPG) tank valve(counter clockwise).2. Turn the key to start position and movethrottle towards fast position.3. If engine does not start, release the key,then try again.4. Equipment is supplied with a centrifugalclutch. When engine RPM is lower than1800 RPM clutch will disengage;brushes/pads will stop.B. Never tilt back machine while engine isrunning.1. Refer to engine manufacturer’s ownersmanual and comply completely with theinstructions. Change the oil and filteraccording to the Engine Owners Manual.2. Keep a good service log on eachmachine with the date, hour meterreading, type(s) of service performedand the name of the person whoperformed them.3. Clean the entire unit after each use. whencleaning the unit, check for possibleloose nuts and bolts.B. Engine maintenance meterThis multi-function meter acts as a preventivemaintenance tool, which benefits you withincreased fuel economy, less down-time and longerengine life.The meter’s displays are:IV. STOPPING THE ENGINETurn the propane tank valve clockwise to aclosed position and turn the key OFF.NOTE: The exhaust system will be very hot and456789101112131415161718B. Cleaning the equipment1. Place machine in “tilt back” position.2. Rinse unit between top of brushes andbrush plate. Do not spray water into brushdrive (above plate).3. Rinse around splash skirt and body.4. Return machine to operating position, thenstart engine and run machine briefly toexpel any excess water.VI. MAINTENANCEA. Kawasaki with centrifugal clutch:PART #123V. OPERATING PROCEDURESB. Transport by tilting on rear wheels.III. STARTING THE ENGINESIDEWINDER 24" BODY PARTSHour Meter: Displays total run hours when machineis off.Tachometer: Indicates engine RPM during operation.Service Alert: The display flashes to alert you toDESCRIPTIONTOGGLE & NUT3/8-16 LOK-NUTLEFT BRACKETRIGHT BRACKETT-HANDLEHANDLE GRIPLOK-PINKICK PLATE3/8-16*3 BOLT20 # LP CYLINDERHANLE ASSEMBLY6" WHEELSPANNER BUSHINGAXEL & NUTBODYBRUSHDRIVE COVERSPLASH SKIRTBELT COVERTHROTTLE CABLEPART 4-03196-60314QTY1511121111122211111SIDEWINDER 24"PART #1234567DESCRIPTION3/8-16 HEX NUTTENSION PULLEYBELT TENSIONERBELT5/16 FLAT WASHERNYLON BUSHINGTENSION SPRINGPART 00173-7599-DWGQTY2111121SIDEWINDER 24" LOWER DRIVEPART #123456789101112131415161718DESCRIPTIONHEAD SUPPORT BOOMINPUT BOOM PULLEY5/16 FLAT WASHER3/8-16*2 BOLT24" TOP PANBELLEVILLE WASHEROUTER PAN PULLEYBELTBELT TENSIONERBRUSH OPTIONSHVY DUTY STRIP (RED)HEAVY SCRUB (BLUE)PAD HOLDER24" STEEL PLATETENSION SPRINGNYLON BUSHING3/8-16 HEX NUTTENSION PULLEYCENTER PAN PULLEYBOOM PULLEY WASHERBRUSH DRIVE UNITPART 164-20250010-962S3113-BB6801024-962TTTTII. OPERATIONtakes several minutes to cool, so keep yourselfand all materials clear.Tdown side by the centering ring indentation.This practice will increase the pad life and helpmaintain a properly functioning pad driver.NEVER TILT A MACHINE ON ITS 164-58114F01024-953BQTY11321831133311121111
SIDEWINDER PG. 5PG. 8 SIDEWINDERSIDEWINDER 30" BODY PARTSPART #123456789101112131415161718DESCRIPTIONTOGGLE & NUT3/8-16 LOK-NUTLEFT BRACKETRIGHT BRACKETT-HANDLEHANDLE GRIPLOK-PINKICK PLATE3/8-16*3 BOLT20 # LP CYLINDERHANLE ASSEMBLY6" WHEELSPANNER BUSHINGAXEL & NUTBODYBRUSHDRIVE COVERSPLASH SKIRTBELT COVERTHROTTLE CABLEPART 3196-60314QTY1511121111122211111SIDEWINDER 30"PART 00173-7599-DWGQTY2111121SIDEWINDER 30" LOWER DRIVEPART #123456789101112131415161718DESCRIPTIONHEAD SUPPORT BOOMINPUT BOOM PULLEY5/16 FLAT WASHER3/8-16*2 BOLT24" TOP PANBELLEVILLE WASHEROUTER PAN PULLEYBELTBELT TENSIONERBRUSH OPTIONSHVY DUTY STRIP (RED)HEAVY SCRUB (BLUE)PAD HOLDER30" STEEL PLATETENSION SPRINGNYLON BUSHING3/8-16 HEX NUTTENSION PULLEYCENTER PAN PULLEYBOOM PULLEY WASHERBRUSH DRIVE UNITPART 0250010-962S3113-BB81010-962TTTTDESCRIPTION3/8-16 HEX NUTTENSION PULLEYBELT TENSIONERBELT5/16 FLAT WASHERNYLON BUSHINGTENSION SPRINGTPART 8114F010-953BQTY11321831133311121111lube and change the oil at 25 hour intervals. Theservice alert only flashes during operation and itwarns you to change the oil for only two hours.After the two hours is reached, the alert willautomatically reset to the next 25 hour interval.Therefore, it is recommended that a separatemaintenance log be kept to track oil changes.Remember that being safe is a full-time, everyday job. Follow all information posted on themachine and the LPG tank.Never allow anyone to operate this machinewho has not read or cannot understand thegiven instructions.C. Troubleshooting the electrical system1. Check all wire connections for obviousproblems. Remove LPG tank, then removebattery box cover. Check all connectionsvisibly and physically. If any “loose”,damaged or unconnected wires arenoticed, replace or repair as needed.2. Check the battery posts and wires. Alwayswear a face shield, safety glasses andprotective clothing when working arounda battery! The gases can be explosive andthe acid is highly corrosive to metals, clothand ALL HUMAN TISSUE (skin, eyes, etc.)If the battery post(s) are corroded, removethe wires and clean posts and wires.Applying some axle grease on the posts ofthe battery after they are cleaned will slowdown the battery corrosion process. Ifnothing obvious is noted, a more detailedinvestigation is warranted. Before anysuch troubleshooting begins, the followingthings should be done:3. Replace propane LPG tank with one froma machine that runs.4. Charge the battery or provide an absolutesource of 12 volt DC power capable of 50amperes total ou
OWNER’S MANUAL 201 COMMERCE DRIVE MONTGOMERYVILLE, PA 18936 215-393-4700 800-331-1423 FAX 215-393-4800 24" & 30" Sidewinder WARRANTY Engine 2 yrs from engine manufacturer AZTEC PRODUCTS, INC. SIDEWINDER
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