Wohlers Report 2009 - GBV

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Wohlers Report 2009State of the IndustryAnnual Worldwide Progress ReportTerry T. WohlersWohlers Associates, Inc.WOHLERSV/iA S S Ö С I A T E SWohlers Associates, Inc. OakRidge Business Park 1511 River Oak DriveFort Collins, Colorado 80525 USA 970-225-0086 Fax: 970-225-2027 wohlersassociates.com

Wohlers Report 2009Table of ContentsTable of ContentsACKNOWLEDGMENTSABOUT THE AUTHORFocus OF THIS REPORTINTRODUCTION то ADDITIVE MANUFACTURING341010PART 1: BACKGROUND12HISTORY OF ADDITIVE MANUFACTURING12Introduction of non-SL systemsIntroduction of 3D printersNew generation machinesThe past 12 monthsEarly inventions1213142225INDUSTRIES AND REGIONS BENEFITING FROM THE TECHNOLOGY25How companies are applying AM processesInstallations by country2627APPLICATIONS4.31Custom manufacturingCommunicationEngineering changesPowerful ideas and proposalsConcept modelsVerifying CAD databasesStyling and ergonomicsFit and functional testingPrototypingMetal castingsRequests for quotesToolingUnlimited potential32333435353637383839404142PART 2: INDUSTRY GROWTH43REVENUE GROWTH AND FORECASTS43Products and servicesLong-range forecastAnnual revenue growth percentagesMaterial salesRevenue from service providersSecondary marketRevenue from other services43444445464747UNIT SALES GROWTH AND FORECASTS47Long-range forecastUnit sales growth percentagesMarket sharesSystems sold by regionMarket shares by manufacturerUnit sales by manufacturer and year3D printer sales48484949505253SERVICE PROVIDERS55Growth trendsPopular processesChanging conditionsThe futureMaturation of companiesConsumer-oriented service providersOutlookCOPYRIGHT 2009565656585959605WOHLERS ASSOCIATES, INC.

Wohlers Report 2009Table of ContentsPART 3: SYSTEM MANUFACTURERS61ACCUFUSIONARCAMCONCEPT LASER616263DESKTOP FACTORY64DWS65ENVISIONTEC66EOSNew EOSINT P 800Ancillary design improvementsNew materialsPartnershipsEx ONE676868686970FAB@HOMEHUNTSMANMCOR717172MTTNew machinesSelective laser printing737475OBJET GEOMETRIES76New machinesMaterial developmentsNew chief executive767777OPTOMECPHENIX LIDSCAPESTRATASYS808182828283Indirect sales strategyDimension activityFortus systemsRed Eye848485863D SYSTEMS86EquipmentOther developments8687VOXELJETZCORP8889ZPrinter650Newest materialsOther developments899090INVESTOR UPDATE91Revenues and earningsOutlook9193PART 4: ASIA AND EUROPE95ASIA95Perspective on ChinaAnother perspective on ChinaMajor technology playersChinese machinesKorean machinesIndia9798100101104105JAPAN106Additive manufacturing in JapanChanging stereolithography landscapeOther AM processesCOPYRIGHT 20091071081096WOHLERS ASSOCIATES, INC.

Wohlers Report 2009Table of ContentsLaser sintering in JapanJapanese service providersThe future109110111EUROPE112GermanyUnited KingdomItalyFranceSpainSwedenThe THER REGIONS125South AfricaGroups and associations125126PART 5: METAL PARTS AND TOOLING128DIRECT METAL PARTS128Laser-based, powder-bed systemsPowder deposition systemsOther approachesMaterials testing and international standards128130131131INDIRECT METAL PARTS132Investment castingSand, V-Process, and plaster mold castingLS, ProMetal, and ZCastDie casting132134135135TOOLING SOLUTIONSHIGH-PERFORMANCE TOOLINGDIRECT TOOLING APPROACHES135136137DMLSLaser consolidation137138INDIRECT TOOLING APPROACHES138RSP ToolingReconfigurable Tooling SystemsOther options139139140ALTERNATIVES140CNC-machined toolingHybrid tooling140141PART 6: DIRECT PART PRODUCTION143TRANSFORMATION IS UNDERWAYWHEN то USE AM FOR PRODUCTION143144Elimination of toolingQuality and repeatabilityIndustry standards144145145COST ANALYSIS AND ECONOMICS146Production implicationsStrategic implications147147ENVIRONMENTAL CONSIDERATIONSINDUSTRIAL DESIGN148149Impact of AM for part productionNeed for customer interaction149150APPLICATIONS AND INDUSTRIES151AerospaceMilitary and marineCOPYRIGHT LERS ASSOCIATES, INC.

Wohlers Report 2009Table of ContentsMotorsportsAutomotiveMachineryMedical and dentalConsumer productsFurniture and home accessoriesArt and jewelryGifts, awards, and trophiesMuseum displays153154156157160163164164166CHALLENGES AND REQUIRED RESEARCH167ProcessesMaterialsOrganization, management, and supply chain issues167168169FUTURE GROWTH POTENTIAL170PART 7: OTHER DEVELOPMENTS171GROWTH OF CAD SOLID MODELING171Major trendsCAD/PLM revenuesSeat count estimatesOperating systemsWhat's next?172173173174175MATERIALS175LS powdersSL resinsPolyJet resinsOther materialsCoatings and other treatmentsPart production175176176177177178MEDICAL APPLICATIONS179Anatomical models, surgical models, etcMedical imaging as input to medical modelsMedical image-processing softwareAM materials suited to medical modelingAdditive methods suited to medical modelingPersonalized metal implant productionAcetabular cupsDMLS for surgical instruments1791801821841851861881893D SCANNING AND REVERSE ENGINEERING1893D scanning hardwareProcessing softwareApplicationsHardware technology and limitationsSoftware technologyConclusions190191192193194195PART 8: RESEARCH AND DEVELOPMENT196PATENTSTECHNOLOGY DEVELOPMENT196198Metallic 0NanoEngineer-1ExamplesApproaches to nanomanufacturingNokia's MorphWorld's smallest radio201201201202202U.S. GOVERNMENT-SPONSORED R&D202National Science FoundationMeso, micro, and nanoscale technologyCOPYRIGHT 20092022038WOHLERS ASSOCIATES, INC.

Wohlers Report 2009Table of ContentsApplications of existing AM technologyMedicineEducationNational Institutes of HealthDepartment of DefenseNASA204205205205206206COLLEGE AND UNIVERSITY EDUCATION AND RESEARCH206Educational activities in additive manufacturingResearch and teachingInstitutions with capabilities in AMFuture trends and contributions207208208223PART 9: WHERE IT'S ALL HEADED224THE IMPACT ON MANUFACTURING224AM is driving changeBarriers to growth224226GROWTH IN MEDICAL APPLICATIONS226Orthopedic implantsDental applicationsBiomanufacturing226227227OTHER POSSIBILITIESNEW KINDS OF PRODUCTS227228Lightweight structuresElectronicsClothing and protective gear-.AM is REACHING THE CONSUMER231Game avatars and collectables21st century thing maker231232SUMMARYWANT то LEARN MORE?233233APPENDICES234APPENDIX A: GLOSSARY OF TERMSAPPENDIX B: SYSTEM AND MATERIAL d StatesAPPENDIX C:APPENDIX D:APPENDIXE:APPENDIX F:APPENDIX G:APPENDIX U.S. SYSTEM SPECIFICATIONSSYSTEMS MANUFACTURED OUTSIDE THE U.SMATERIAL PROPERTIESMETAL FABRICATION COMPARISON MATRIX3D SCANNING SYSTEMS3D SCAN PROCESSING SOFTWARECOPYRIGHT 20092402452502512552569WOHLERS ASSOCIATES, INC.

Wohlers Report 2009 Table of Contents Table of Contents ACKNOWLEDGMENTS 3 ABOUT THE AUTHOR 4 Focus OF THIS REPORT 10 INTRODUCTION то ADDITIVE MANUFACTURING 10 PART 1: BACKGROUND 12 HISTORY OF ADDITIVE MANUFACTURING 12 Introduction of non-SL systems 12 Introduction of 3D printers 13 New generation machines 14 The past 12 months 22

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