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World Leader in Modular Torque LimitersGrinding Mill Torque LimitersSpecificationsD.B.S.EDEhub length1with brake discD2w/o brake discPublication: MI 01-14Phone: 940.723.7800Fax: 940.723.7888www.brunelcorp.com1304 Twin Oaks StreetWichita Falls, TX 76302HAGMA gear coupling sizeRecommended Torque Limiter SpecificationsTorque limiters shall be a ball-detent type which transmit torque through balls retained in detents againstadjustable spring pressure.GminmaxA1engagedA2disengagedCThe design of the torque limiter shall be such that when torque exceeds a pre-set value the balls willleave their seats and roll free to provide complete disengagement of the driving and driven components.The device shall not incorporate friction plates, and resetting will be by a simple manual push or blowfrom a soft hammer with torque setting remaining constant within plus 0% to minus 10% after eachdisengagement and resetting.The ball detent, as well as all parts which are heavily loaded, shall be hardened to a minimum of Rc 62.The torque limiter shall be totally enclosed and suitable for indoor/outdoor dust tight applications. With allexternal parts made of steel or ductile iron with suitable seals for abrasive dust environment. These partswill include hardware, module carrier plate, detent pocket plate, gear coupling and safety element modules.Release torque must be adjustable with provisions to make the adjustment tamperproof. Torque limiters willbe preset by the manufacturer.Part Numbering SystemExample:JSE30140SafetyElementSizeP/N SizeNDDisconnectNutThe working safety element components including plunger, detent pocket, flanged bushing and thrustraces will be made of D2 steel and through hardened to Rc 62 minimum. Balls shall be of chrome-alloy steelhardened to a minimum of Rc 62. Torque limiter models submitted must have been successfully applied inmining applications for at least three years in order to be considered.FBrakeDiscB1overall length with brake discB2overall length w/o brake discTorque RangeBrunel P/NPitchDiameterin / mmMaximum Shaft1 Red Keyin / mmGearCouplingMax Torquelb ft / NmCouplingParallel OffsetCapacityin / mmInertiaI total lb in2Maxlb ft / utBrake DiscApproved Supplier – Brunel Corporation, Wichita Falls, Texas.From the Pioneer and World Leader inModular Torque Limiters!ProtectYEARSMinlb ft / NmDimensions in inches and mmD.B.S.EBrunel P/NP R OTECTI N GAGMA sizeHWeightlb / 63.71,61848.91,24247.11,196TBA To Be Advised by customer per orderEQ U I P M E N T &MACHINERY· Grinding Mills· Crushers· High Pressure Grinding RollsBrunel’s proven ball detent design offers instantdisconnect /quick reconnect.1304 Twin Oaks Street · Wichita Falls, Texas 76302 · (940) 723-7800 · Fax: (940) 723-7888E-mail: sales@brunelcorp.com · www.brunelcorp.com

Design Features and Advantages for Brunel’s Full Range of Mining Torque LimitersProtect Your Equipment From:Crusher Torque LimitersHigh Pressure Grinding Roll Torque LimitersSpecificationsHPGR Features and Benefits– Motor Torque Spikes– Simple Manual ResetB– Short Circuit Torques– Ameridrives Industrial Couplings and U-Joint– Jams—that cause major drive train damage.– Shrink Disc OptionalHPGR Torque Limiter and Shaft– Brake System OptionalFeatures:– Full Range—up to 10 Megawatt Drives– Instant Disconnect– Manual Disconnect Feature– Quick and Simple ResetRe-align driven and driving clutch halves and hit module plungers with a dead blow mallet tore-engage modulesAA2disengaged– Manual Disconnect Modules (Patent Pending)1engagedModulePCDAllows user to uncouple the motor from the pinion (or driven reducer)– Improved Lubrication System (Patent Pending)– Optional Parking and/or Emergency Braking System– Standard with AGMA gear couplingOptional flexible torsionally resilient coupling– High speed applicationRigid and full flexing gear half couplingOptionalBrake– Tamperproof designCopper MountainMining Corporation,Princeton, BC CanadaHH– Ball bearing design– Sealed for mine environmentSpacer Shaft DiaTBAGHPGR Torque Limiter and U-Joint Shaft with Shrink Disc HubsFECPatented Mill Torque Limiter withCaliper Brake SystemDMill Torque Limiter with Caliper Brake SystemTorque Range Consists of three principle elements: Torque Limiter, Gear Coupling andCaliper Brake System.JSE3-0140N AssemblyBrunel P/NMinlb ft / NmMaxlb ft / NmNumberModulesPitchDiameterin / mmGearClpgMaximum Shaft1 Red Keyin / mmGearCouplingMax Torquelb ft / Nm Can accommodate up to 15,000 hp at 200 rpm.JSE3-0245N62008,50028,30038,300211.2284204 1/26.7517127,00036,612 Modular design allows for ease of installation and maintenance withoutrelocating other 00100,800414.7373205 116,729JSE3 Safety Element ModuleFeatures: Complete disengagement on overloadReaction time: 5 millisecondsManually DisconnectableAll metal, totally enclosedEasy to resetTamperproof torque adjustmentWide torque setting range availablePositive drive—no slipTorque setting accuracy maintained indefinitely, hardened chromium toolsteel, torque transmitting components Spring loaded, ball detent torque transmission with Precision Belleville Springs Modular element designCouplingParallel OffsetCapacityin / mm.0262 inch perlinear inch E.0262 mm perlinear mm ETypical HPGR System with Dual ABBDimensions in inches and mmBrunel P/NJSE3 EngagedJSE3 DisengagedDBSECC ng 108.66220TBAC 06230TBAC SE3-0260N33.484634.68799.84250TBAC SE3-0270N35.489936.69309.84250C BAShaft LengthEMax BoreGJSE3-0245NTBAOALDDis. BTWMeshesFClutch WidthBTBA To Be Advised by customer per orderMaster / Slave Drives ControllingHigh Speed Induction MotorsGraphic Courtesy of ABB Switzerland Ltd.

World Leader in Modular Torque LimitersGrinding Mill Torque LimitersSpecificationsD.B.S.EDEhub length1with brake discD2w/o brake discPublication: MI 01-14Phone: 940.723.7800Fax: 940.723.7888www.brunelcorp.com1304 Twin Oaks StreetWichita Falls, TX 76302HAGMA gear coupling sizeRecommended Torque Limiter SpecificationsTorque limiters shall be a ball-detent type which transmit torque through balls retained in detents againstadjustable spring pressure.GminmaxA1engagedA2disengagedCThe design of the torque limiter shall be such that when torque exceeds a pre-set value the balls willleave their seats and roll free to provide complete disengagement of the driving and driven components.The device shall not incorporate friction plates, and resetting will be by a simple manual push or blowfrom a soft hammer with torque setting remaining constant within plus 0% to minus 10% after eachdisengagement and resetting.The ball detent, as well as all parts which are heavily loaded, shall be hardened to a minimum of Rc 62.The torque limiter shall be totally enclosed and suitable for indoor/outdoor dust tight applications. With allexternal parts made of steel or ductile iron with suitable seals for abrasive dust environment. These partswill include hardware, module carrier plate, detent pocket plate, gear coupling and safety element modules.Release torque must be adjustable with provisions to make the adjustment tamperproof. Torque limiters willbe preset by the manufacturer.Part Numbering SystemExample:JSE30140SafetyElementSizeP/N SizeNDDisconnectNutThe working safety element components including plunger, detent pocket, flanged bushing and thrustraces will be made of D2 steel and through hardened to Rc 62 minimum. Balls shall be of chrome-alloy steelhardened to a minimum of Rc 62. Torque limiter models submitted must have been successfully applied inmining applications for at least three years in order to be considered.FBrakeDiscB1overall length with brake discB2overall length w/o brake discTorque RangeBrunel P/NPitchDiameterin / mmMaximum Shaft1 Red Keyin / mmGearCouplingMax Torquelb ft / NmCouplingParallel OffsetCapacityin / mmInertiaI total lb in2Maxlb ft / utBrake DiscApproved Supplier – Brunel Corporation, Wichita Falls, Texas.From the Pioneer and World Leader inModular Torque Limiters!ProtectYEARSMinlb ft / NmDimensions in inches and mmD.B.S.EBrunel P/NP R OTECTI N GAGMA sizeHWeightlb / 63.71,61848.91,24247.11,196TBA To Be Advised by customer per orderEQ U I P M E N T &MACHINERY· Grinding Mills· Crushers· High Pressure Grinding RollsBrunel’s proven ball detent design offers instantdisconnect /quick reconnect.1304 Twin Oaks Street · Wichita Falls, Texas 76302 · (940) 723-7800 · Fax: (940) 723-7888E-mail: sales@brunelcorp.com · www.brunelcorp.com

Design Features and Advantages for Brunel’s Full Range of Mining Torque LimitersProtect Your Equipment From:Crusher Torque LimitersHigh Pressure Grinding Roll Torque LimitersSpecificationsHPGR Features and Benefits– Motor Torque Spikes– Simple Manual ResetB– Short Circuit Torques– Ameridrives Industrial Couplings and U-Joint– Jams—that cause major drive train damage.– Shrink Disc OptionalHPGR Torque Limiter and Shaft– Brake System OptionalFeatures:– Full Range—up to 10 Megawatt Drives– Instant Disconnect– Manual Disconnect Feature– Quick and Simple ResetRe-align driven and driving clutch halves and hit module plungers with a dead blow mallet tore-engage modulesAA2disengaged– Manual Disconnect Modules (Patent Pending)1engagedModulePCDAllows user to uncouple the motor from the pinion (or driven reducer)– Improved Lubrication System (Patent Pending)– Optional Parking and/or Emergency Braking System– Standard with AGMA gear couplingOptional flexible torsionally resilient coupling– High speed applicationRigid and full flexing gear half couplingOptionalBrake– Tamperproof designCopper MountainMining Corporation,Princeton, BC CanadaHH– Ball bearing design– Sealed for mine environmentSpacer Shaft DiaTBAGHPGR Torque Limiter and U-Joint Shaft with Shrink Disc HubsFECPatented Mill Torque Limiter withCaliper Brake SystemDMill Torque Limiter with Caliper Brake SystemTorque Range Consists of three principle elements: Torque Limiter, Gear Coupling andCaliper Brake System.JSE3-0140N AssemblyBrunel P/NMinlb ft / NmMaxlb ft / NmNumberModulesPitchDiameterin / mmGearClpgMaximum Shaft1 Red Keyin / mmGearCouplingMax Torquelb ft / Nm Can accommodate up to 15,000 hp at 200 rpm.JSE3-0245N62008,50028,30038,300211.2284204 1/26.7517127,00036,612 Modular design allows for ease of installation and maintenance withoutrelocating other 00100,800414.7373205 116,729JSE3 Safety Element ModuleFeatures: Complete disengagement on overloadReaction time: 5 millisecondsManually DisconnectableAll metal, totally enclosedEasy to resetTamperproof torque adjustmentWide torque setting range availablePositive drive—no slipTorque setting accuracy maintained indefinitely, hardened chromium toolsteel, torque transmitting components Spring loaded, ball detent torque transmission with Precision Belleville Springs Modular element designCouplingParallel OffsetCapacityin / mm.0262 inch perlinear inch E.0262 mm perlinear mm ETypical HPGR System with Dual ABBDimensions in inches and mmBrunel P/NJSE3 EngagedJSE3 DisengagedDBSECC ng 108.66220TBAC 06230TBAC SE3-0260N33.484634.68799.84250TBAC SE3-0270N35.489936.69309.84250C BAShaft LengthEMax BoreGJSE3-0245NTBAOALDDis. BTWMeshesFClutch WidthBTBA To Be Advised by customer per orderMaster / Slave Drives ControllingHigh Speed Induction MotorsGraphic Courtesy of ABB Switzerland Ltd.

Design Features & Advantages for Brunel’s Full Range of Steel Mill Torque LimitersProtect Your Equipment From:Steel Mill Torque Limiters with Floating ShaftsHigh Pressure Grinding Roll Torque LimitersSpecificationsFeatures and Benefits– Shock Loads– Simple Manual Reset– Jams—that cause major drive train damage– Ameridrives Industrial Couplings and U-JointB– Motor Torque SpikesTypical Torque Limiter and U-Joint Shaft– Shrink Disc Optional– Short Circuit Torques– Brake System OptionalFeatures:– Manual Disconnect Feature– Instant Disconnect– Quick and Simple Reset– Standard with AGMA gear couplingGerdauAmeristeelA2disengaged– Optional flexible torsionally resilient couplingA1engagedModulePCDB– Tamperproof design– Manual disconnect feature– Sealed for steel environmentIHTimken SteelCanton OHHHIIA1DisengagedA2EngagedGSpacer Shaft DiaTBAGFFECEDCPatented Mill Torque Limiter withCaliper Brake SystemDMill Torque Limiter with Caliper Brake SystemTorque RangeBrunel P/N Consists of three principle elements: Torque Limiter, Gear Coupling andCaliper Brake System.JSE3-0140N Assembly Modular design allows for ease of installation and maintenance withoutrelocating other equipment.JSE3 Safety Element ModuleComplete disengagement on overloadReaction time: 5 millisecondsManually DisconnectableAll metal, totally enclosedEasy to resetTamperproof torque adjustmentWide torque setting range availablePositive drive—no slipTorque setting accuracy maintained indefinitely, hardened chromium toolsteel, torque transmitting components Spring loaded, ball detent torque transmission with Precision Belleville Springs Modular element designGearCouplingMax Torquelb ft / NmMaxlb ft / 284204 22,00074,400100,800414.7373205 .4442GearClpgMaximum Shaft1 Red Keyin / mmMinlb ft / NmFeatures: PitchDiameterin / mmCouplingParallel OffsetCapacityin / mm.0262 inch perlinear inch E.0262 mm perlinear mm ETorque RangeBrunel P/NMaximum Shaft1 Red Keyin / mmU-Joint Max.Torquelb ft / eterin / mmMinlb ft / NmMaxlb ft / 028,80039,100U-JointMax. ShaftAngle b15 Dimensions in inches and mmBrunel P/NJSE3 EngagedJSE3 DisengagedDBSECOALDShaft LengthEDis. BTWMeshesFMax BoreGShaftEngagementHAGMACoupling SizeIA1A2Clutch WidthBJSE3-024529.274230.47727.87200TBAC SE3-025030.778031.98108.66220TBAC 3-025532.783133.98619.06230TBAC SE3-026033.484634.68799.84250TBAC SE3-027035.489936.69309.84250TBAC BA To Be Advised by customer per orderDimensions in inches and mmBrunel P/NMinimumDBSECMinimumOALDMinimumShaft LengthEAxial TravelFMax BoreGShaftEngagementHFlange to JointYoke Dis.IA1A2Clutch 5.51,4105.9115011.52928.69220.77.64194

World Leader in Modular Torque LimitersGrinding Mill Torque LimitersSpecificationsD.B.S.EDEhub length1with brake discD2w/o brake discPublication: MI 01-14Phone: 940.723.7800Fax: 940.723.7888www.brunelcorp.com1304 Twin Oaks StreetWichita Falls, TX 76302HAGMA gear coupling sizeRecommended Torque Limiter SpecificationsTorque limiters shall be a ball-detent type which transmit torque through balls retained in detents againstadjustable spring pressure.GminmaxA1engagedA2disengagedCThe design of the torque limiter shall be such that when torque exceeds a pre-set value the balls willleave their seats and roll free to provide complete disengagement of the driving and driven components.The device shall not incorporate friction plates, and resetting will be by a simple manual push or blowfrom a soft hammer with torque setting remaining constant within plus 0% to minus 10% after eachdisengagement and resetting.The ball detent, as well as all parts which are heavily loaded, shall be hardened to a minimum of Rc 62.The torque limiter sha

E hub length D 1 with brake disc D.B.S.E D 2 w/o brake disc B 1 overall length with brake disc B 2 overall length w/o brake disc F H AGMA gear coupling size

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