Technical Catalogue - Klee

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Electric MotorsTechnical catalogueLow-voltagesquirrel-cage motors20023.1e

All technical data, outputs, dimensions and weights stated in this catalogue are subject tochange without prior notice.The illustrations are not binding.

.C. o. .n. .t.e. .n. .t.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PageStandards and regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Conditions of installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Permissible temperature rises . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Mechanical designDegrees of protection . .Mounting arrangementsTerminal boxes . . . . . . .Bearings . . . . . . . . . . . .Belt drive . . . . . . . . . . .Cooling. . . . . . . . . . . . .Vibration. . . . . . . . . . . .Noise . . . . . . . . . . . . . .Brake motors. . . . . . . . .Single-phase motors . . .Spare parts . . . . . . . . . .1011121314151516171819Electrical designRated voltage . . . . . . . . . . . . .Rated frequency . . . . . . . . . . .Rated current . . . . . . . . . . . . .Rated torque . . . . . . . . . . . . . .Output . . . . . . . . . . . . . . . . . .Overload . . . . . . . . . . . . . . . . .Brake motors. . . . . . . . . . . . . .Connection diagrams. . . . . . . .Insulation and temperature riseStarting rate . . . . . . . . . . . . . .Thermal protection . . . . . . . . .2222222323232324262728Order dataMotors for normal duty and conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Special service duties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503

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.S.t. .a.n. .d. .a. r. .d. s. . .a. n. .d. . .r.e. .g. .u. l. a. .t. i. o. .n. .s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CSA Approval Canadien Standards Association5

The motors comply with the relevant standards and regulations, BSNFCUNE60034-1EN 60034-1DIN EN 60034-1CEI EN 60034-14999-151-200UNE EN 60034-1ElectricalGeneral stipulationsfor electrical machinesRotating electrical machines:4999-69 51-11160034-2HD 53 2DIN EN 60034-2CEI EN 60034-24999-34 51-112UNE EN 60034-260034-8HD 53 8 S4DIN VDE 0530-8CEI 2-84999-320113-8-96methods for determining lossesand efficiency using testsTerminal markings and51-118direction of rotation ofrotating electrical machinesStarting performance60034-12EN 60034-12 DIN EN 60034-12 CEI EN 60034-12 4999-112Standard voltages60038HD 472 S1Insulating materials60085DIN IEC 60038CEI 8-6DIN IEC 60085CEI 15-26UNE EN 60034-12MechanicalDimensions and output60072UNEL 13113ratingsMounting dimensions and re- 60072HD 231DIN 42673-1UNEL 13113lationship frame sizes-output4999-10 51-10520106-1/2651-110198051-104ratings, IM B3Mounting dimensions and re- 60072HD 231DIN 42677-1UNEL 13117HD 231DIN 42677-1UNEL 1311820106-2-74lationship frame sizes-outputratings, IM B5Mounting dimensions and re- 60072lationship frame sizes-output4999-10 51-10551-11020106-2-IC-8051-104ratings, IM B14Cylindrical shaft ends for60072HD 231DIN 784-3UNEL 135024999-10 51-111electric motorsDegrees of protection60034-5EN 60034-5DIN IEC60034-5CEI EN 60034-54999-20 EN60034-5 20111-5Methods of cooling60034-6EN 60034-6DIN EN 60034-6CEI EN 60034-64999-21Mounting arrangements60034-7EN 60034-7DIN EN 60034-7CEI EN 60034-74999-22 51-117EN 60034-7Noise limits60034-9EN 60034-9DIN EN 60034-9CEI EN 60034-94999-51 51-119EN 60034-9Mechanical vibration60034-14EN60034-14 DIN EN 60034-14 CEI EN 60034-14 4999-50 51-111Mounting flangesDIN 42948Tolerances of mounting andDIN 42955shaft extensionsClassification ofMechanical vibration;balancingUNEL 13501UNEL 13501/13502600721-2-1DIN IEC 60721-2-1 CEI 75-1ISO 8821DIN ISO 8821environmental conditions6EN 60034-6EN 60034-14

.C. o. .n. .d. .i.t.i.o. .n. .s. .o. .f. .i.n. .s. t. .a.l. l. a. .t.i.o. .n. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .The motors are designed for operation at altitudes 1000 m above sea-level andat ambient temperatures of up to 40 C. Exceptions are indicated on the ratingplate.Permissible temperature rises to various standards CPermissible temperature rise in K(measured by resistance method)Temperature classBFHVDE 0530 part 14080105125International IEC 34-14080105125Standard/RegulationTemperatureof coolantBritain BS 26134080105Canada CSA4080105USA NEMA and ANSI4080105Italy CEI4080105Sweden SEN4080105Norway NEK4080105Belgium NBN4080105France NF4080105Switzerland SEV4080105India IS4080-Germanischer Lloyd 1)457590American Bureau of Shipping 1)507095Bureau Veritas 1)4570100Norske Veritas457090 2)4570904570905070904575951)Lloyds Register 1)Registro Italiano NavaleKorean Register1)1)China Classification Society 1)onrequest1)Classification societies formarine motors2)Only with special approval7

The motors conform to degree of protection IP 55 to IEC 60034-5. Higherprotection on request.The standard design for horizontal mounting is suitable for indoor and protectedoutdoor installation, climate group MODERATE (see page 15) (temperature ofcoolant -20 to 40 C).For unprotected outdoor installation or severe climatic conditions (moisturecategory wet, climate group WORLDWIDE, extremely dusty site conditions,aggressive industrial atmosphere, danger of storm rain and coastal climate,danger of attack by termites, etc.), as well as vertical mounting, special protectivemeasures are recommended, such as: Protective cowl (for vertical shaft-down motors)For vertical shaft-up motors additional bearing seal and flange drainageSpecial paint finishTreatment of winding with protective moisture-proof varnishAnti-condensation heating (possibly winding heating)Condensation drain holesThe special measures to be applied have to be agreed with the factory once theconditions of installation have been settled.The corresponding conditions of installation have to beclearly indicated in the order.8

TolerancesFor industrial motors to EN 60034-1, certain tolerances must be allowed onguaranteed values, taking into consideration the necessary tolerances for themanufacture of such motors and the materials used. The standard includes thefollowing remarks:1. It is not intended that guarantees necessarily have to be given for all orany of the items involved. Quotations including guaranteed values subjectto tolerances should say so, and the tolerances should be in accordancewith the table.2. Attention is drawn to the different interpretation of the term guarantee.In some countries a distinction is made between guaranteed values andtypical or declared values.3. Where a tolerance is stated in only one direction, the value is not limitedin the other direction.Values forToleranceEfficiency (η)(by indirect determination)- 0.15 (1 - η) at PN 50 kW- 0.1 (1 - η) at PN 50 kWPower factor (cos ϕ)1 - cos ϕ6, minimum 0.02, maximum 0.07Slip (s)(at rated load and at working temperature) 20 % of the guaranteed slip at PN 1 kW 30 % of the guaranteed slip at PN 1 kWBreakaway starting current (IA)(in the starting circuit envisaged) 20 % of the guaranteed starting current(no lower limit)Breakaway torque (MA)- 15 % and 25 % of the guaranteed breakaway torque( 25 % may be exceeded by agreement)Pull-up torque (MS)- 15 % of the guaranteed valuePull-out torque (MK)- 10 % of the guaranteed value(after allowing for this tolerance, MK/MN not less than 1.6)Moment of inertia (J) 10 % of the guaranteed value9

.M. .e. .c.h. .a. .n.i. c. .a. l. . d. .e. .s.i.g. .n. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Degrees of protectionDegrees of protection for mechanical machines are designated in accordancewith IEC 60034-5 by the letters IP and two characteristic numerals.First numeral: Protection against contactand ingress of foreign bodies10Second numeral:Protection against ingress of waterIPDescriptionIPDescription0No special protection0No special protection1Protection against solid foreignbodies larger than 50 mm(Example: inadvertent contact withthe hand)1Protection against verticallyfalling water drops (condensation)2Protection against solid foreignbodies larger than 12 mm(Example: inadvertent contact withthe fingers)2Protection against dropping waterwhen inclined by up to 15 3Protection against solid foreignbodies larger than 2.5 mm(Example: Wires, tools)3Protection against waterspray atup to 60 from vertical4Protection against solid foreignbodies larger than 1 mm(Example: Wires, bands)4Protection against water splashedfrom any direction5Protection against dust(harmful deposits of dust)5Protection against waterprojected by a nozzle fromany direction6Complete protection against dust.Is not described for electricalmachines to IEC 34-5.6Protection against heavy seas orwater projected in powerful jets7Protection when submergedbetween 0.15 and 1 m8Protection when continuouslysubmerged in water at conditionsagreed between themanufacturer and the user.

Mounting arrangementsMounting arrangements for rotating electrical machines are designated accordingto IEC 60034-7, Code I (in brackets Code II).Our motors are available with the mounting arrangements listed below,depending on design and frame size. Motors with aluminium frame are equippedwith removable feet that allow easy change of mounting arrangement.Motors without endshieldFoot mountingFlange mountingIM B3 (IM 1001)IM B5 (IM 3001)Flange type A toDIN 42 948 atdrive endIM B9 (IM 9101)without endshieldand withoutball bearings ondrive endIM B6 (IM 1051)IM V1 (IM 3011)Flange type A toDIN 42 948 atdrive endIM V8 (IM 9111)without endshieldand withoutball bearings ondrive endIM B7 (IM 1061)IM V3 (IM 3031)Flange type A toDIN 42 948 atdrive endIM V9 (IM 9131)without endshieldand withoutball bearings ondrive endIM B8 (IM 1071)IM B35 (IM 2001)Flange type A toDIN 42 948 atdrive endIM B15 (IM 1201)without endshieldand withoutball bearings ondrive endIM V5 (IM 1011)IM B14 (IM 3601)Flange type C toDIN 42 948 atdrive endIM V6 (IM 1031)IM V18 (IM 3611)Flange type C toDIN 42 948 atdrive endIM V19 (IM 3631)Flange type C toDIN 42 948 atdrive endIM B34 (IM 2101)Flange type C toDIN 42 948 atdrive endIt is essential to state the desired mounting arrangement when ordering,as the constructive design depends partly on the mounting arrangement.11

Terminal boxesThe location of the terminal box in standard design is on top; on the right or onthe left are possible.For motors with mountings IM B6, IM B7, IM B8, IM V5, IM V6 the location ofthe terminal box is related to an IM B3 mounting.Direction ofcable entriesThe position of the entry openings can be adjusted to suit the existingconnection facilities by turning through 90 . Should special accessories be used(temperature detectors, anti-condensation heating, etc.) please enquire.For motors in standard design, the cable gland does not belong to our scope ofdelivery.For plastic terminal boxes, only plastic glands may be used(shock protection).When using screened leads, a metal terminal box is required.Frame size56 - 7180 - 1001121321)2)Degree ofprotectionIPIPIPIP55555555Pg thread to DIN 40 430Pitch 1.512Thread for cableentry 1)Pg2 x Pg 111 x Pg 13.5 / 1 x Pg 161 x Pg 13.5 / 1 x Pg 162 x Pg 21Metric 2)1 x M201 x M251 x M252 x M32Connection forMax. cabletemperaturesectiondetectorPgMetricmm 22,52,544-TerminalthreadM4M4M5M5Max. externalcable diam.mm12161620

BearingsClassification of bearings (standard design)Ball bearings to ISO15 (DIN 625)Frame sizeDrive endNon-drive 6205-2Z6206-2Z6206-2Z6208-2Z Z6208-2Z C3Bearing arrangementFrame sizeBearing drive endBearing non-drive endSpring-loaded56 - 132Non-locating bearingNon-locating bearingNon-drive endMaximum permissible axial forces without additional radial forces *Framesize56637180901001121323000min -1kN0.160.190.230.320.340.480.480.6Horizontal shaft15001000min -1 min .700.701.1750min -1kN0.370.500.540.770.771.3Vertical shaft - force upwards300015001000750min -1 min -1 min -1min .530.580.830.841.9Vertical shaft - force downwards300015001000750min -1 min -1min -1 min 40.470.510.710.691.05Values for 50 Hz. For service on 60 Hz, reduce values by 10%* Consult according to direction of force13

Permissible radial forceswithout additional axial force(Ball bearings)3.0Nominal life 20.000 h (Lh10)132kNFR permissible radial force in kN7501/min2.6X Distance between point of application of forceand shaft shoulder (e.g. half pulley width)10002.2SizeFR in N when 2p 0013401476001.8FR3001.401.0040x80mm 120Belt driveThe data apply only to the normal drive end shaft extension of IM B3 motorswith one speed.Calculation of belt drive:FR 19120 · P ·kD1 · nFRPnD1k14 Radial shaft load in NOutput in kWSpeed in min-1Pulley diameter in mBelt tension factor, varying with the type of belt, assumed to beapproximately:3-4for normal flat belt without idler pulley2-2.5for normal flat belt with idler pulley2.2-2.5 for V-beltFor exact data apply to the belt manufacturer.

CoolingSurface cooling, independent of the direction of rotation.Motors type T available without internal fan, e.g. for installation in a directed airstream (outputs on request).VibrationThe amplitude of vibration in electric motors is governed by EN 60034-14Mechanical vibration of rotating electrical machines with shaft heights 56 andlarger - methods of measurement and limits.Standard motors are designed to vibration class N (normal). Vibrationclass R (reduced) and vibration class S (special) are available at extra cost.Pole-changing motors in Dahlander connectioncan only be supplied in vibration class N.Rotors are at present dynamically balanced with half key fitted as per DIN ISO 8821.Other balancing only on request.The motors are identified as follows:"H" or "blank" means balanced with half key"F" means balanced with full key"N" means no keyPosition and dimensions of keybl2thl3dl1Frame size5663718090100112132d x l19 x 2011 x 2314 x 3019 x 4024 x 5028 x 6028 x 6038 x 80bxh3x34x45x56x68x78x78x710 x 3141Dimensions in mmFor larger shafts in special design the dimensions l2 and l3 are maintained.15

NoiseThe noise level of an electrical machine is determined by measuring the soundpressure level in accordance with curve A of the sound level meter toEN 60651 and is indicated in dB (A).The permitted noise levels of electrical machines are fixed inEN 60034-9 (IEC 34-9). The noise level of our motors is well below these limitvalues.Air-borne sound measurements are carried out in an anechoic testing chamber toEN 21680.Speed corresponding to a mains frequency of 50 Hz and the number of poles.Measures for noise reductionWith special measures noise level can be reduced (special fan, noise reducinghood, etc.).Noise levelsThe noise values listed below refer to 50 Hz at rated voltage with a tolerance ofup to 3 dB(A). Values for pole-changing motors on request. For 60 Hz supplyvalues are 3-5 dB(A) higher.Sound pressure level LpA and sound power level LWA for three-phase squirrelcage motorsFramesize5663718090100112132162 poleLWA LpA4 poleLWA LpA6 poleLWA LpA8 poleLWA 73542464658

Brake motorsThe induction brake is very often the part of the motor that has to bear most ofthe electrical and mechanical load, since it is affected by the transient dynamicsof the brake's mechanical starts and stops. Therefore it is easy to understand whyour brake motors are subject to the strictest quality control.Overall dimensions of our brake motors do not differ from series to series. Thisallows assembly of an AC or DC supplied brake, with the same performancestandards.Depending on the type of end use, our brake motors are divided into two maingroups:Series FA-FC-FBA-FBCThese series are especially recommended for high braking torque requirementsand other heavy-duty applications such as lifting, traversing and transmission ingeneral.In their standard version the FA and FBA motors are available with three-phaseAC coils, while the FC-FBC-FMC-FME motors are equipped with DC coils.DC brake supply is an ideal choice for applications where a very silent braking isrequired. This option, combined with the other main specifications of ourdifferent brake motors, allows for a large range of application possibilities.Series FSThese are brake motors with reduced braking torque, especially indicated formachines that require controlled, but not necessarily precision braking (CEDirective Machines 89/392 CEE and Low voltage 93/68). They are suitable forsmall to medium capacity crane traversing and, using a special brake, in lowmoment inertia automation.ProtectionThe standard mechanical protection of all brake motor series is IP 54. On request,higher degrees of protection can be supplied.17

SERIESBraking rangeBrake coils0.12-7.57.5-100AC3 /3 63-1320.037-7.57.5-100AC3 /3 Three-phasesingle-speed2, 4, 6, 8 poles63-1320.12-7.57.5-100DC3 /1 Three-phasepole-changing2/4, 4/8, 4/6, 6/8, 2/8 poles63-1320.037-7.57.5-100DC3 /1 FMCSingle-phasesingle-speed4 poles63-1000.12-2.207.5-45DC1 /1 FMESingle-phasesingle-speed4 poles63-1000.12-2.207.5-45DC1 /1 FSThree-phasesingle-speed2,4 poles63-1320.12-7.52.5-25DC3 /1 FAFBAFCFBCSupply,speed and polesFrame sizeRatedoutput rangeThree-phasesingle-speed2, 4, 6, 8, poles63-132Three-phasepole-changing2/4, 4/8, 4/6, 6/8, 2/8 polesSupplymotor-brakeSingle-phase motorsSeries M and MESeries M are standard single-phase motors and series ME single-phase motorswith high starting torque.The series ME with high starting torque is electrically and mechanically equivalentto series M, but additionally to the starting and running capacitor, these motorsare equipped with an electronic timer. For easy handling and mounting of themotor, these three elements are located all together in one single component.18

S. .p. .a. .r.e. . p. .a. .r.t. s. . .f.o. .r. .t. h. .r. e. .e. .-.p. .h. a. .s. e. . .m. . .o. t. .o. r. .s. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Series T and 814649Part description1234567910111617212223Shaft prote

(in the starting circuit envisaged) (no lower limit) Breakaway torque (MA) - 15 % and 25 % of the guaranteed breakaway torque ( 25 % may be exceeded by agreement) Pull-up torque(MS) - 15 % of the guaranteed value Pull-out torque (MK) - 10 % of the guaranteed value (after allowing for this tolerance, M K/M N not less than 1.6)

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