Hydraulic Crawler Crane

Hydraulic Crawler CraneMax. Lifting Capacity : 160 US TonsMax. Crane Boom Length : 250 ftMax. Fixed Jib Combination : 200 ft 100 ftMax. Lifting Capacity - Luffing: 79,000 lbsMax. Crane Boom Length : 157 ftMax. Luffing Jib Length : 175 ft

2 SPECIFICATIONS6 G-MODE7 LMI8 WINCH PERFORMANCE9 GENERAL DIMENSIONS10 DIMENSIONS & WEIGHT13 TRANSPORTATION PLAN15 SELF ASSEMBLY PROCEDURE16 COUNTERWEIGHT SELF-REMOVAL DEVICE17 BOOM & JIB ARRANGEMENTS18 WORKING RANGES21 LIFTING CAPACITY31 CLAMSHELL DATA34 BARGE DATALUFFING BOOM/JIB39 SPECIFICATIONS40 GENERAL DIMENSIONS42 DIMENSIONS & WEIGHT44 BOOM & JIB ARRANGEMENTS46 WORKING RANGES49 LIFTING CAPACITY

SPECIFICATIONSGeneral DescriptionTypeMaximum lift capacityBasic boom lengthMaximum boom lengthBasic boom & jib lengthMaximum boom & jib lengthWorking weightGround bearing pressureGradeabilityCrawler mounted, Lattice boom, Hydraulic controlled320,000 lbs (145,200 kg) @ 15’ operating radius (50’ boom)50’ (15.2 m)250’ (76.2 m)90’ 40’ (27.4 m 12.2 m)200’ 100’ (61.0 m 30.5 m)Approx. 303,400 lbs (137,610 kg)Approx. 11.7 psi (106 kPa)30%Calculations to determine working weight, ground bearing pressure, and gradeability include the weight of the upper andlower works of the crane, counterweights, and carbody weights, 50’ boom and hook block.General DimensionsHeight to top of gantry (lowered)Width of upper machine w/operator‘s cabRadius of rear end (counterweights)Counterweight ground clearanceCenter of rotation to boom foot pinHeight from ground to boom foot pinHeight over gantry (raised)Overall length of crawlersOverall width of crawlersCenter to center, idler to sprocketShoe widthGround clearance of bodyUpper MachineryWorking Speed10’7” (3.21 m)9’10” (2.99 m)*18’ (5.5 m)4’5” (1.34 m)4‘7” (1.40 m)8’3” (2.53 m)25‘10” (7.89 m)25’10” (7.89 m)21’9” (6.62 m)22‘7” (6.89 m)48” (1.22 m)1’7” (0.48 m)Hoist line speed (front and rear drums)394 10 ft/min (120 3 m/min)Lowering line speed (front and rear drums)394 10 ft/min (120 3 m/min)Boom hoist line speed (front and rear drums)157 6.6 ft/min (48 2 m/min)2 minutes: 250’ (76.2 m) boom raise 0 to 80 degreesBoom lowering line speed (front and rear drums)157 6.6 ft/min (48 2 m/min)Swing speed (max.)2.1 rpmTravel speed (high/low) 0.81/0.56 mph (1.3/0.9 km/h)Line speed based on single line, no load, and first layer of rope on thedrum.Power Plant:Diesel engine - make and modelHino P11C-VC(complies with Interim “Tier 4”)No. of cylinders6Bore X stroke4-13/16” x 5-7/8”(122 mm x 150 mm)Cycles4Total displacement 642 cu.in. (10.520 l)Rated output SAE GROSS363 HP / 1,850 rpm (271 kW / 1,850 min-1)Maximum torque1,084 lbs-ft / 1,400 rpm (1,469 Nm / 1,400 min-1)Starter24 Volts / 6.0 kWAlternator24 Volts / 80 AmpBatteriesTwo 12 volt, 136 AH/5 HR capacity series connected.RadiatorCorrugated type core, thermostatically controlled, with cleanout screen.ThrottleTwist grip type hand throttle, electrically controlled, in conjunction with floor mounted pedal.Air cleanerDry type with replaceable paper element.Fuel tank capacity 106 US gal. (400 liters)Lube oil filtersFull flow and by-pass type with element type.Fuel filterReplaceable paper element.2* - 10’5” wide with Catwalks on cab side only.11’ wide with Catwalks on both sides.

SPECIFICATIONSHydraulic pumps:Load hoist and propel2 piston pumps, max flow rate69.5 US gal/min x 2 (263 l/min x 2)Boom hoist1 piston pump, max flow rate68.1 US gal/min (258 l/min)Swing1 piston pump, max flow rate47.6 US gal/min (180 l/min)Self Lifting Device - Standard EquipmentCounterweight and Carbody weightCounterweight Base 1 x 22,100 (10,000 kg)Counterweight (R)5 x 9,920 (4,500 kg)Counterweight (L)5 x 9,920 (4,500 kg)Total Counterweight121,300 (55,000 kg)Carbody weight2 x 11,900 (5,400 kg)Total Carbody weight23,800 (10,800 kg)Control system and auxiliary2 Gear pumps, max flow rate16 US gal/min 11 US gal (61 l/min 40 l/min)Brake cooling system2 gear pumps, max flow rate19 US gal/min x 2 (73 l/min x 2)GantryThis high folding type gantry is fitted with a sheave frame for boom reeving.Hydraulic lift is standard. It provides full up, full down positions withlinkage.Operators cabTotally enclosed from weather, this full-vision cab has safety glass all around.The adjustable, high-backed seat with armrest is capable of adjustment with orwithout the control console. Auxiliary controls and instruments are on a sidemounted console. A signal horn, windshield wipers, air conditioner/heater, andswing limiter are all standard features.ControlsAt the operator’s right are console-mounted adjustable short levers for the frontand rear drum and the boom hoist control. Fine inching control, free fallactivation switches, and drum indicators are built in to the levers. Beside theseat on the right are two short levers for propel control, plus individual speeddial controls for front, rear, and boom drums. At the left is the console mountedswing lever, an optional 3rd drum control, switches for the front, rear, and boomdrum pawls, and the engine start/stop key. A swing brake control switch, hornbutton, and and throttle are on the swing lever.Hydraulic systemMaximum pressure rating4,626 psi (31.9MPa)CoolingOil to air heat exchangerFiltrationFull flow filters with replaceablepaper elementsReservoir capacity141.3 US gal. (535 liters)Swing:Swing unitHydraulic motor driving spur gears through planetary reducers to outputswing pinion for 360 degree rotation. There are three swing options: Freefast, free slow, and auto brake.Swing brakeSpring set hydraulically released multiple disk brake mounted on swing motor.Swing circleSingle row ball bearing with an integral internally cut swing gear.Swing lockManual, 4 position lock for transportation.3

SPECIFICATIONSFront drum:Front and rear drums for load hoist powered by hydraulicvariable plunger motors, driven through planetary reducers.Negative brakeA spring-set, hydraulically released multipledisk brake is mounted on the hoist motor andoperated through a counter-balance valve.Drum lockLine pull:Max. line pull (single line) - 52,500 lbf (233 kN)Rated line pull - 29,500 lbf (132 kN)Lower MachineryCrawlers:Crawler assemblies are designed with a quick disconnectfeature for individual removal as a unit from axles. Crawlerbelt tension adjusted with hydraulic jack and maintained byshims between the idler block and frame.Crawler drive:The independent two speed hydraulic propel drive is builtinto each crawler side frame. Each drive consists of ahydraulic motor driving a propel sprocket through aplanetary gear box. The hydraulic motor and gear boxare built into the crawler side frame within the shoe width.Crawler brakes:Spring set, hydraulically released, multiple disk-type parkingbrakes are built into each propel drive.Steering mechanism:A hydraulic propel system provides both skid steering andcounter rotating steering.Crawler shoe:60 shoes - 48” wide, each crawler.Track rollers:The track rollers are sealed for maintenance free operation.4External ratchet for locking drumDrums:Front drum 666 mm P.C.D. x 672 mm Lg., grooved for 26 mmwire rope. Rope capacity is 902’ (275 m) workinglength and 1,148’ (350 m) storage length.Rear drum 666 mm P.C.D. x 672 mm Lg., grooved for 26 mmwire rope. Rope capacity is 837’ (255 m) workinglength and 1,148’ (350 m) storage length.3rd drum (optional) 614 mm P.C.D. x 617 mm Lg., grooved for 26 mmwire rope. Rope capacity is 787’ (240 m) workinglength and 987’ (300 m) storage length.

SPECIFICATIONSCrane AttachmentsBoom:The welded lattice construction uses tubular, high-tensionsteel chords with pin connections between sections.Maximum boom length250’ (76.2 m)Basic boom length50’ (15.2 m)Boom base section25’ (7.6 m)Boom tip section (with Taper insert boom)25’ (7.6 m)Boom insert (optional):Optional boom inserts are available to provide extensioncapabilities. They are robotic welded, laser aligned,lattice constructed with tubular, high-tension steel chordsand pin connections.Boom insert10’ (3.1 m), 20’ (6.1 m), 40’ (12.2 m)Jib (optional):Jib inserts are available to provide extension capabilites.The optional jib employs welded lattice construction withtubular, high-tension steel chords with pin connectionsbetween sections.Maximum jib length100’ (30.5 m)Basic jib length40’ (12.2 m)Jib base section15’ (4.6 m)Jib tip section15’ (4.6 m)Jib insert10’ (3.1 m), 20’ (6.1 m)Auxiliary sheave (optional):Auxiliary sheave is extendible on booms of 50’ (12.2 m)through 240’ (73.2 m)Maximum line: 2 parts of 26 mm wire rope.Boom hoist reeving:Twelve (12) parts of 20.0 mm diameter high strengthwire rope.Boom backstops:Telescopic type with spring bumperJib is useable on booms of 90’ (27.4 m) through200’ (61.0 m)Standard EquipmentSafety Service (cont)OthersBoom hoist drum lockAir conditioner/heaterSwing locks, anti drift, and mechanicalDrum turn indicator (front/rear)Boom backstopsFoot pedal / throttleBoom catwalks w/fall protectionGauges and warning displayElectric fuel tank transfer pumpUpper machinery catwalk, handrailsGaugesCounterweight self-removal deviceand ladderKCross TelematicsOne (1) tachometerOne (1) hour meterSelf assembly sheaves in base boom with ATBTools and AccessoriesTransliftersOne (1) fuel gaugeA set of tools and manuals areOne (1) water temperatureSafetyServicefurnished.Warning displayFunction lock leverBattery chargeOptional EquipmentBoom over hoist limit switchEngine oil pressureThird drumSignal hornAir cleanerHook blockFront/rear hoist drum lockEngine oil filterHook ballSwing Limiter (Buzzer, lamps, or stops)Control main pressureAuxiliarysheaveOverload prevention device (LMI)Hydraulic oil temperatureFixed jibHook over hoist shut off (Anti-two-block)DPF condition indicatorLuffer jibBoom angle indicatorBoom insertsTravel alarm5Free fall winchesLights:Two (2) front flood lightsOne (1) cab inside light

SPECIFICATIONSG-ModeThe G-modes are a standard exclusive energy and fuel saving system, with up to 30% in fuel savings. The G-Mode eliminatesneedless operations and engine functions allowing for reduced fuel consumption by using three basic modes that are all operatorselectable.Auto Idling Stop Mode (AIS):An Industry FirstThe AIS mode can conserve fuel by stopping the engine,with an operator prompt, after 10 seconds of idling time.Restarting the engine is simple by just twisting thethrottle.STOPG-EngineG-WinchAISRope hosting speedHigh-speedG-Winch Mode:An Industry FirstThe G-winch mode can produce maximum winch linespeed at a low engine RPM.When using G-WinchFuel-efficientLow idleHigh-speedThe high speed mode allows the line to be raised or lowered atmaximum line speed without raising engine speed when liftingwithout a load.G-Engine Mode:An Industry FirstThe G-engine mode limits maximum engine speed to1,500 RPM and controls the pumps to make engineoperation in the most efficient condition.Exhaust cleaning DPR:The DPR (diesel particulate active reduction system)burns PM (particulate matter) collected by the DPF(diesel particulate filter) from the diesel exhaust gas,increasing the PM collection efficiency of the DPF,and recovering to purify the exhaust. This meansthat the exhaust gas from the diesel engine is cleaner,conforming with current EPA Interim Tier 4 regulations.A new clean diesel system - although diesel engines consumeless fuel and emit less CO2 than gasoline engines, they also emitmore harmful particulate matter and nitrogen oxide (NOx). The“new clean energy system” engine utilizes a DPF to reduceparticulate matter, which is also kept to a minimum usingnegative ions. This system requires the use of low sulfer diesel.* Warning: High sulfer diesel will damage the engine.6