VRF VS Chiller

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VRF VS ChillerJimmy LiaoTechnical Manager

General InfoBenefits of VRF SystemsBenefits of Chiller SystemsConclusions

General InfoBenefits of VRF SystemsBenefits of Chiller SystemsConclusions

What is a VRF System?VVariableRFRefrigerantFlow DX-type system: refrigerant (usually R410a) flows around the building in copperpipes Consists of outdoor units, indoor units, branch joints, copper pipes, controllers One outdoor system can drive multiple indoor units Suitable for most medium-sized commercial buildings ( 70,000 ft2), and somelarger buildings

Typical VRF system layout

VRF system modulation Tandem/Trio (LG-MPS)Multiple constant ON/OFF compressors Digital (Midea/Samsung/McQuay)Mechanical loading/unloading Inverter (Midea/Daikin/LG/Toshiba/MHI/ME)Variable speed compressor motor

Typical VRF applications

What is a chiller system?Water-cooled chillerAir-cooled chiller Refrigerant (usually R134a) only cycles inside the chiller unit - water (or a mixtureof water and anti-freeze) acts as second heat-transfer medium and flows aroundthe building in steel/plastic pipes Consists of chiller units, FCU/AHU indoor units, water pumps, water pipelines,cooling towers, valves, controllers Suitable for most of large commercial buildings and some of the medium-sizedbuildings

Typical chiller applications

Typical chiller applications

Typical water-cooled chiller system layoutCooling towerPumpChilled water pipesPump AHUChillerBoilerFCU

Typical air-cooled chiller system layoutChilled water pipesPump AHUChillerFCU

World AC marketWorld Air Conditioning Market by value by Product 2015, USD RF11%Multi Split3%Fan Coils2%SingleUnducted Splits55%Single DuctedSplits11%Source: The Building Services Research and Information Association (BSRIA)ProductCategoryShareVRF11% (9.7 bn)Chillers8% (7.7 bn)AHU & FCU8% (7 bn)Ducted Splits(IncludingUS ducted)11% (9.6 bn)Rooftops4% (3.6 bn)Total CACAround 40%,38 billion

World VRF marketWorld market for VRF from 2014 to 2020 inunits (number of pieces)Top 10 countries in the world market VRFin 2015 by units (number of pieces)1Source: The Building Services Research and Information Association (BSRIA)

World chiller marketWorld Market for chillers from 2014 to 2020in value (US m)Top 10 countries in the world market forchillers in 2015 by value(US m)Source: The Building Services Research and Information Association (BSRIA)

General InfoBenefits of VRF SystemsBenefits of Chiller SystemsConclusions

VRF systems match demand precisely Output matches load requirement Energy savings High comfortCapacity outputCapacity outputLoad requirement-20-10Heating01020Ambient temperature ºC3040Cooling50

VRF systems match demand precisely Quick response to changing load requirements Tight temperature controlRoom temperatureSETPOINTVRFVRFCONVENTIONALSYSTEMTime

VRF systems match demand preciselyCompared to chiller system: VRF needs less time to startup and load to full capacity running Due to using water as second heat-transfer medium, chiller systemstake time to sense and respond temperature changing VRF systems have lower starting currents due to having smallercapacity compressors and inverter starters

VRF systems need less space for installation8 ton Capacity ExampleRefrigerant R-410AØ 19.1 mmWaterØ 9.5 mmØ 50 mmØ 50 mmAir600 mmAlways needtwo ducts400 mm600 mm1000 mmoror

VRF systems need less space for installation105 kW“ VRF meets VAV”4.000 m³/h

VRF systems need less space for installation VRF systems can be directly put on roofs or the ground Water-cooled chiller systems need special plant rooms

VRF systems are easier to design and install Simple system: no pumps, no valves, no sensors needed One building’s AC system can be separated into a few phases toinstall and test, and to extend if necessary

VRF systems are easier to design and install Water pipes, water pumps, valves andother accessories make a much morecomplicated system

VRF system needs fewer resourcesVRF One resource: electricityChillers Electricity Water Scarce in some areas

VRF systems have lower noise levels VRF systems: Maximum 65dB(A) Chiller systems: Can easily go up to 85 dB(A) or even higher

VRF systems are easier to operate and maintain VRF systems don’t need a dedicated operator, end users can directlyhandle daily operation by themselves Most chiller systems need a dedicated technician to look after theplant room Every few months, chiller systems need tobe serviced: clean water pipes, descale,replace lubrication oil

VRFs have simpler BMS systems VRFs have simpler BMS systems since all the indoor and outdoor unitshave their own PCBs - just connect communication wires and gatewaysto establish a BMS Chiler BMS systems are much more complicated to configure - manyextra water sensors, pressure sensors, motorized valves required

General InfoBenefits of VRF SystemBenefits of Chiller SystemConclusion

Chillers are especially suitable for large projects Building: Beijing International Airport T3 Construction area: 370,000m2 Chillers installed: 4 x 1000RT Centrifugal (Offices) 6 x 700RT Centrifugal (5-Star Hotel) 2 x 500RT Centrifugal (Catering) 1 x 350RT Screw

Chillers are especially suitable for large projects 1 plant room can cover an air-conditioning area as big as 500,000m2 A VRF system would need around 1500 units, requiring a large spacefor the outdoor units Even if there is space to install so many outdoor units, piping lengthlimitations would still be a big challenge for a VRF system

Chiller systems have excellent backup functions Chillers, pumps, cooling towers are all in installed in parallel and can providebackup for each other

Chiller systems have better high-rise capabilities For high-rise buildings, chiller systems have fewer limitations - only needto make sure the pressure inside the water pipes does not get too high Lower capacity losses

Chiller systems have better high-rise capabilities VRF systems have limitations onpiping length and drop heights Even where the limitations are nota problem, noticeable capacitylosses still need to be consideredTotal pipe length: 1000mLongest pipe length: 200m

Other challenges for VRF systems Expensive copper piping Possibility of gas leakage Challenges in high ambient temperature zones Challenges in high dusty or sandy areas Oil reclaim Corrosion

General InfoBenefits of VRF SystemsBenefits of Chiller SystemsConclusions

Conclusions Both VRF and chiller systems have their own benefits and limitations, soboth have their own market share During last two decades, the VRF market has been growing rapidly. In thecoming few years, it’s share of the overall AC market is likely to increasefurther

Thank you

Water-cooled chiller Air-cooled chiller What is a chiller system? . Chillers 8% Fan Coils 2% World Air Conditioning Market by value by Product 2015, USD millions. 1 World market for VRF from 2014 to 2020 in . 1 x 350RT Screw Chillers are especially suitable for large projects

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