7400 Ford Engine (000000-006999) NA Parts Manual

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7400Parts Manual(000000-006999)MM425Rev. 10*mm425*HomeFind. Go To.

This manual is furnished with each new TENNANT Model 7400.This manual consists of the How To Use This Manual; Standard Parts; Options; Breakdowns; EngineBreakdown; and Cross Reference sections.MACHINE DATAPlease fill out at time of installation for future reference.Machine Model Number --7400Machine Serial Number -Machine Options -TENNANT Representative/phone no. -Customer ID Number -Date of Installation -Manual Number -- MM425Revision: 10Published: 12--02Copyright E 1996, 1997, 1998, 1999, 2000, 2001, 2002 TENNANT, Printed in U.S.A.HomeFind. Go To.

HOW TO USE THIS MANUALHOW TO USE THIS MANUALThis section on HOW TO USE THIS MANUAL willtell you how to:-- Find important machine information forordering correct repair parts.-- Find TENNANT part numbers.-- Order TENNANT parts and supplies.IMPORTANT INFORMATIONWhen placing an order for parts, the machinemodel and machine serial number are important.Refer to the MACHINE DATA box which is filledout during the installation of your machine. TheMACHINE DATA box is located on the inside ofthe front cover of this manual.The model number of your machine is on the sideof the machine.The serial number of your machine is printed onthe machine data plate located as shown.1-17400 MM425 (1--96)HomeFind. Go To.

HOW TO USE THIS MANUALFINDING A TENNANT PART NUMBERThis manual contains the following sections:-------HOW TO USE THIS MANUALSTANDARD PARTSOPTIONSBREAKDOWNSENGINE BREAKDOWNCROSS REFERENCEThe STANDARD PARTS section lists repair partsfor standard machines. They are grouped in thisgeneral order:------General wear parts.Machine frame and related parts.Machine propelling system.Scrubbing components.Electrical parts.The OPTION section lists repair parts of options.The BREAKDOWN section lists available repairparts of major components.All sections in this manual consist of partsillustrations and corresponding parts lists.The parts illustrations are numbered with Refnumbers which refer to corresponding parts lists.The parts lists include a number of columns ofinformation:-- Ref -- column refers to the reference numberon the parts illustration. -- indicates the part is an assembly.Y -- indicates the part is included in theassembly listed just before it.-- TENNANT Part No. -- column lists theTENNANT part number for the part.-- Serial Number -- column indicates the set ofmachines the part number is applicable to.Serial numbers change when the machinedesign has been modified. The most currentdesign of the machine is shown in the mainillustration, older designs are boxed in acorner of the illustration.-- Description -- column is a brief descriptionof the part.-- Qty. -- column lists the quantity of that partused in that area of the machine.1-27400 MM425 (11--96)HomeFind. Go To.

HOW TO USE THIS MANUALNOTE: If a service kit is installed on yourmachine, be sure to keep the INSTRUCTIONBULLETIN which came with the kit. It containsrepair parts numbers needed for ordering futureparts.NOTE: Fasteners used in this machine may bemetric or non-metric. Take care when replacinghardware to replace with same thread size.PLACING AN ORDEROrders may be placed by phone, fax, or by mail.Phone orders may need written confirmation.Follow the steps below to insure prompt delivery:1. Identify the model number of your machine.2. Identify the serial number of your machine.3. Find the part number of the part you need.Do not order by page number or referencenumber. If you are not able to find the partnumber, call your TENNANT representativefor help or send the old part as a sample.4. Determine the quantity of the part you need.5. Provide the following company information:-- Company name-- Customer ID Number-- Shipping address-- Billing address-- First and last name of person orderingparts-- Telephone number-- Purchase order number6. Provide definitive shipping instructions.1-37400 MM425 (1--96)HomeFind. Go To.

HOW TO USE THIS MANUALAny claim for loss or damage to a shipment intransit should be filed promptly with thetransportation company making the delivery.Shipments will be complete unless the packing listor order acknowledgement indicates items backordered.If parts received are suspected to be incorrect ordefective, please contact the TENNANTrepresentative from whom you ordered the part.They will give authorization for return and/orhandle replacement shipments when required.1-47400 MM425 (1--96)HomeFind. Go To.

STANDARD PARTSSECTIONContentsPageFig. 1 -- General RecommendedMaintenance Items . . . . . . . . . . . . . 2-2Fig. 2 -- Replacement Brushes . . . . . . . . . . . . 2-3Fig. 3 -- Mainframe Group . . . . . . . . . . . . . . . . 2-4Fig. 4 -- Brush Doors Group . . . . . . . . . . . . . . 2-6Fig. 5 -- Seat and Shroud Group . . . . . . . . . . 2-8Fig. 6 -- Front Hood Group . . . . . . . . . . . . . . 2-10Fig. 7 -- Engine Side Door Group . . . . . . . . . 2-12Fig. 8 -- Engine Cover Group . . . . . . . . . . . . 2-14Fig. 9 -- Steering Group . . . . . . . . . . . . . . . . . 2-16Fig. 10 -- Instrument Panel Assembly . . . . . 2-18Fig. 11 -- Circuit Breaker and Relay Group . 2-20Fig. 12 -- Engine Group . . . . . . . . . . . . . . . . . 2-22Fig. 13 -- Engine Mount Group . . . . . . . . . . . 2-24Fig. 14 -- Carburetor Group, Gasoline . . . . . 2-26Fig. 15 -- Carburetor Group, LPG . . . . . . . . . 2-28Fig. 16 -- Vaporizer Group, LPG . . . . . . . . . . 2-30Fig. 17 -- Air Cleaner Group . . . . . . . . . . . . . . 2-32Fig. 18 -- Alternator Group . . . . . . . . . . . . . . . 2-34Fig. 19 -- Muffler Group . . . . . . . . . . . . . . . . . . 2-36Fig. 20 -- Fuel Tank Group, Gasoline . . . . . . 2-38Fig. 21 -- Fuel Tank Group, LPG . . . . . . . . . . 2-40Fig. 22 -- Radiator Group . . . . . . . . . . . . . . . . 2-42Fig. 23 -- Cooling Fan and Housing Group . 2-44Fig. 24 -- Battery Group . . . . . . . . . . . . . . . . . 2-46Fig. 25 -- Front Drive Wheel Group . . . . . . . . 2-48Fig. 26 -- Rear Wheels and Brakes Group . 2-50Fig. 27 -- Brake Pedal Group . . . . . . . . . . . . . 2-52Fig. 28 -- Directional Pedal and LinkageGroup . . . . . . . . . . . . . . . . . . . . . . . 2-54Fig. 29 -- Vacuum Fan Group . . . . . . . . . . . . 2-56Fig. 30 -- Solution Control Group . . . . . . . . . 2-58Fig. 31 -- Solution Tank Group . . . . . . . . . . . . 2-60Fig. 32 -- Recovery Tank Group . . . . . . . . . . 2-62Fig. 33 -- Solution and Recovery TankDrain Group . . . . . . . . . . . . . . . . . . 2-64Fig. 34 -- Solution and Recovery TankGaskets Group . . . . . . . . . . . . . . . 2-66Fig. 35 -- Hydraulic Schematic(000000--005613) . . . . . . . . . . . . . 2-68Fig. 36 -- Hydraulic Schematic(005614-) . . . . . . . . . . . . . . . 2-70Fig. 37 -- Hydraulic Hose Group . . . . . . . . . . 2-72Fig. 38 -- Hydraulic Pumps Group . . . . . . . . . 2-74Fig. 39 -- Hydraulic Valve Group . . . . . . . . . . 2-76Fig. 40 -- Hydraulic Reservoir Group . . . . . . 2-78Fig. 41 -- Hydraulic Filter and Cooler Group 2-80Fig. 42 -- Electrical Schematic . . . . . . . . . . . . 2-82Fig. 43 -- Wire Harnesses Group . . . . . . . . . 2-84Fig. 44 -- Scrub Head Lift Group . . . . . . . . . . 2-92Fig. 45 -- Scrub Brush Housing Group . . . . . 2-94Fig. 46 -- Scrub Brush Drive Motor Group . . 2-96Fig. 47 -- Left Side Squeegee Group . . . . . . 2-98Fig. 48 -- Scrub Brush Idler Group . . . . . . . 2-100Fig. 49 -- Right Side Squeegee Group . . . . 2-102ContentsPageFig. 50Fig. 51Fig. 52Fig. 53Fig. 54Fig. 55Fig. s Tray Frame Group . . . . . .Debris Tray Trough Group . . . . . .Rear Squeegee Lift Group . . . . .Rear Squeegee Linkage Group .Rear Squeegee Assembly . . . . . .Rear Squeegee Caster AssemblyLabel Group . . . . . . . . . . . . . . . . . .22-17400 MM425 (12--02)HomeFind. Go To.

STANDARD PARTSFig. 1 - General Recommended Maintenance ItemsoYYYYYYYoYYYYYYTennantRef. Part 6943029312161458114MachineSerial )))))))))))))))))))))))DescriptionPerformance Pkg 400Hr GasSpark PlugCover GasketFilter Element, AirFilter, Engine Oil, Spin--OnFilter, FuelOil, Hydr. Shp 15/40 1GalElement, FilterPerformance Pkg 400Hr LpgSpark PlugCover GasketFilter Element, AirFilter, Engine Oil, Spin--OnOil, Hydr. Shp 15/40 1GalElement, FilterHose, 3.0 Dia SqueegeeHose, Vacuum 4.0Hose, Vacuum, TrayBlade, Squeegee, FrontBlade, Squeegee, RearSqueegee Assy, S BrSkirt, Side BrushSqueegee, SideSkirt, Brush Arm, RhWheel, 3 Inch Dia.Wheel, 3 Inch Dia.Bushing, Spanner -- Special 550Washer, .656B 1.25D .06Bolt, Axle W/ZerkNut--Hxlocnyln .50--13 Regss18--8Bumper Kit, SqueegeeFan, Repair Kit, 7400 MM425 (9--99)HomeFind. Go To.

STANDARD PARTSFig. 2 - Replacement Brushes132410784 -- ALLoYYoYYoYYRef.111234234234TennantPart 7242429914838MachineSerial 0--))))))))))))DescriptionBrush--Scrub Spl 45Lg--24Sr--PolyBrush--Scrub Spl--45Lg--24Sr--S AbBrush--Scrub Spl--45Lg--24Sr--NylBrush--Disk Scr--16 D--Assy--StfpBracket Spring RetainerSpring, Brush RetainingBrush--Disk Scr 16 D--Assy--S AbBracket Spring RetainerSpring, Brush RetainingBrush--Disk Scr 16 D--Assy--NylBracket Spring RetainerSpring, Brush RetainingQty.222111111111Note: Scrub Brushes Must Be Matched With Proper Hydraulic Cartridge.2-37400 MM425 (9--99)HomeFind. Go To.

STANDARD PARTSFig. 3 - Mainframe Group15546529838714114131211102-47400 MM425 (11--96)HomeFind. Go To.

STANDARD PARTSFig. 3 - Mainframe GroupoRef.12345678Y9101112131415TennantPart 936534660974001685087135346671886MachineSerial )DescriptionFrame Wldt, MainInsulation, S/FoamLintel Wldt, HoodLintel Wldt W/LabelInsulation, S/FoamLintel Wldt, Rear, RhBracket, MountingTaillight AssyBulb, 12V .5A 4Cp #1157Bracket, MtgClamp, Cable, Stl, 1.50 X 1.00W, 1HScr Hexssm 8X1.25Washer Flt .31 SsNut--Hxlocnyln M 8X1.25 Reg SsClamp--Cable 1.50D 1.00WPlate, Filler10454 -- NAQty.11112112111111212-57400 MM425 (3--02)HomeFind. Go To.

STANDARD PARTSFig. 4 - Brush Doors Group510632118 975768 94212132-67400 MM425 (1--96)HomeFind. Go To.

STANDARD PARTSFig. 4 - Brush Doors GroupRef.123456789101112TennantPart 3305919420791MachineSerial 0--))))))))))))DescriptionDoor Wldt, Brush, LhWasher Flt .38 SsScr Hexssm 10X1.5 25Latch, Hook, RhWasher Flt .25 SsScr Hexssm 6X1.0 25Latch, BoltWasher Flt .50 SsNut Hx Std Ss M12X1.75Door Wldt, Brush, RhLatch, Hook, LhPanel Wldt, Filler10478 -- NA, JPQty.1991442221112-77400 MM425 (9--99)HomeFind. Go To.

STANDARD PARTSFig. 5 - Seat and Shroud 2-87400 MM425 (3--01)HomeFind. Go To.

STANDARD PARTSFig. 5 - Seat and Shroud 4252627TennantPart 1MachineSerial ))))))))))))))))))DescriptionBumper, RubberSkirt, CenterWasher--Flt .25 Fender PltdPanel, Seat, RhScr Hexssm 8X1.25 25Washer Flt .31 SsPanel, Seat, TopHinge, SeatInsulation, Acoustic, SeatSeat, MichiganKit, Replacement, ArmrestArmrest, MoldedWasher--Belleville .31 PltdRod, SeatTread, Floor, 14.2 11.7Tread, Floor, 11.6 3.0Panel Assy, Instr W/LabelPlate, FloorSeal, Bulb, Sd--0168 28.44 LgSeal, Bulb, Sd--0504 68.75LgInsulation, S/FoamMolding, Trim 11--14Ga 20.0Seal, BulbRivet, Plastic .250Dx.898Washer, .400B 1.12D .12Cr ZncScr--Hexss M8X 1.25 20 NylonlocNut--Low Crown .31--18 PltdWasher--Loc Int .31 PltdAngle, Trim10452 -- NAQty.212133111111411111111112223312-97400 MM425 (6--00)HomeFind. Go To.

STANDARD PARTSFig. 6 - Front Hood Group7814131101195312624161731732-10157400 MM425 (3--96)HomeFind. Go To.

STANDARD PARTSFig. 6 - Front Hood GroupRef.11234567891011121314151617TennantPart ineSerial -))))))))))))))))))DescriptionHood, FrontHood, Front, LpgMolding, Trim 11--14Ga 116.0Headlight 12VNut, U M5 X 0.8Screw Panssm 5X0.8 20Latch, HookBracket, PinScrew, Hex Ssm 6 X 1.0 20Latch, BoltRod, Hood ReleaseSpring, Tens.50Odx.04Wire 2.5LSwivel Control .250--28.25DiaKnob, HoodBearing, Snap--In .38 IdCable, HoodLabel, Tennant LogoHinge, Hood10805 -- ALLQty.1112881121111111122-117400 MM425 (9--99)HomeFind. Go To.

STANDARD PARTSFig. 7 - Engine Side Door Group57107139268842-127400 MM425 (11--96)HomeFind. Go To.

STANDARD PARTSFig. 7 - Engine Side Door GroupRef.12345678910TennantPart 0820MachineSerial ))))DescriptionSeal, Bulb, Sd--0168 27.75 LgSeal, Bulb, Sd--0504 32.50LgInsulation, S/FoamDoor, Side, EngineLatch Kit, Door, EngineWasher--Belleville .31 PltdBumper, RubberBracket Wldt, HingeLatch, DoorBracket, Latch10480 -- ALLQty.11111422112-137400 MM425 (3--01)HomeFind. Go To.

STANDARD PARTSFig. 8 - Engine Cover Group1011214115122345172018198918 17 13161861716171872-147400 MM425 (11--96)HomeFind. Go To.

STANDARD PARTSFig. 8 - Engine Cover Part 841186MachineSerial ver Assy, Engine TopBumper, RubberGrommet Rbr 0.25Id For .09MatlSeal, Bulb, Sd--0168 29.25LgSeal--Bulb, Sd--0504 24.50LgInsulation, S/FoamInsulation, S/FoamBracket Wldt, Hinge, LhBracket Wldt, Hinge, RhCover, Filler PocketLatchSprng,Tens,0.50Odx.05Wire 1.0LLatch, BoltRod, Latch, Engine CoverClip, Push On .187 DiaSpring--Gas Assy, Engine CoverStud, Ball, Gas SpringClip SafetyChannel, Stiffener, LintelWasher--Belleville .31 Pltd10482 -- ALLQty.121111111111111244142-157400 MM425 (9--99)HomeFind. Go To.

STANDARD PARTSFig. 9 - Steering Group71815111121065342168984141317142-167400 MM425 (3--96)HomeFind. Go To.

STANDARD PARTSFig. 9 - Steering GroupRef.123456789101112131415161718TennantPart Serial -))))))))))))))))))DescriptionRod, Latch, Steering, TiltRing, Retain, Ex0.50Od,HeavydtSprng,Comp,0.62Idx.06Wire 2.3LBearing, Flange .500BBearing--Flange,2 Hole 0.50BoreSeal, BearingHandle Lift BrushBracket Wldt, Steering, TiltColumn, Steering #2 10Lg WireSeal, Boot, Steering ColumnPlate, Mount, Steering BootRivet, Plastic .250D X .898Steer Control, Hyd (See Breakdowns)Ftg--Hyd Str Jm06/Om06Wheel Steering 14Diax36TPanel, Tilt, RhPanel, Tilt, LhNut--Hx Jam M20 X 1.5 4 Pltd10808 -- ALLQty.1112311111141511112-177400 MM425 (9--99)HomeFind. Go To.

STANDARD PARTSFig. 10 - Instrument Panel Assembly15634212-187400 MM425 (1--96)HomeFind. Go To.

STANDARD PARTSFig. 10 - Instrument Panel AssemblyoYYYYYYTennantRef. Part No.7159390036131 599762 599773 715944 563465 9003612715956 59971MachineSerial 000-(000000--)))))))DescriptionReplm Kit, Instr.PanelReplmt Kit, CaseReplmt Kit, Seal,Replm Kit, Cir BoardReplmt Kit, Lamp, Fault (8)Replm Kit, Touch PanelReplmt Kit, Lamp, Backlighting (8)10775 -- ALLQty.11111122-197400 MM425 (9--99)HomeFind. Go To.

STANDARD PARTSFig. 11 - Circuit Breaker and Relay Group31181211231714158659131487158910162-207400 MM425 (6--00)HomeFind. Go To.

STANDARD PARTSFig. 11 - Circuit Breaker and Relay GroupoYRef.123456789101112131415161718TennantPart chineSerial -))))))))))))))))))DescriptionSwitch IgnitionKey Set,SwitchGrommet Rbr 0.25Id For .09MatlSwitch, Pushmom, Spst100A 12VRelay, Shrouded, 12 VdcRivet, Plastic .250Dx.898Breaker--Curcuit, 5A ResetableBreaker--Circuit, 15A ResetableBoot,Circuit BreakerHorn, 12 VoltSwitch, ProgressiveCover, Rocker Switch SealClamp--Cable,.69Dia. 62WthClamp,Cable .44D .62WideClamp--Cable, 1.00Dia. .62WthClip, Keeper, OpenPlugbtn .56H .03--.12 BlacknylBoot, Switch10779 -- G, LPQty.1141661781111122112-217400 MM425 (6--00)HomeFind. Go To.

STANDARD PARTSFig. 12 - Engine Group11141371282218161715118920652101921342-227400 MM425 (3--98)HomeFind. Go To.

STANDARD PARTSFig. 12 - Engine antPart 19200323767144737327MachineSerial )))))DescriptionEngine Assy, Ford, Vsg413 (See Engine Breakdown)Filter, Engine Oil, Spin--OnHose--Hyd Low06 Jf/J9Ftg--Hyd PlgCover, Fuel PumpGasket, Fuel PumpHousing, Thermostat W/GasketGasket -- Thermostat HsgFtg--Hyd Str Pm04/Pf02Switch, Pressure OilShield ExhaustSender--Temperature, WaterManifold, ExhaustNut Hx Stover M 8X1.25Ftg,Pipe,Nip.Blk1.25Ptx2.0Lg LCap, Fill, Oil/PCV BreatherHose Rbr,0.38 Id, 10Clamp--Wormdrive, 0.25-- 0.62DFtg--Hyd Str MetricFtg--Hyd E45 Pm02/Pf02BoltThermostat, 180 Degree10509 -- G, LPQty.11111111111118111211212-237400 MM425 (3--01)HomeFind. Go To.

STANDARD PARTSFig. 13 - Engine Mount Group710314138212611910511102-247400 MM425 (6--97)HomeFind. Go To.

STANDARD PARTSFig. 13 - Engine Mount GroupRef.123344566678910111213TennantPart eSerial oupling Assy, FlywheelDowel,Cyl.Block To Flywhl.Hsg.Ring, Locating, StarterRing, Locating, StarterReplm Kit, HousingHousing, FlywheelWire Ass’y--Elect.,GroundReplm Kit, StarterStarter, Ford 1.8 HpStarter, 12VdcBracket Wldt, EngineBracket, Mounting,Eng, Rear RhBracket, Mounting, Eng,Rear,LhDampner, EngineWasher, .531B 1.88D .12Hard ZnBoot, 90Deg .50D .57X .84Clip, Keeper, Open10511 -- G, LPQty.1211

-- ENGINE BREAKDOWN-- CROSS REFERENCE The STANDARD PARTS section lists repair parts for standard machines. They are grouped in this general order:-- General wear parts.-- Machine frame and related parts.-- Machine propelling system.-- Scrubbing components.-- Electrical parts. The OPTION section lists repair parts of options.

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