Pioneer Gold Controller Technical Guide - AAON

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Pioneer Gold ControllerTechnical GuidePioneer Gold Controller Code: Version 1.1Used with AAON WSHP WV Series Vertical and WH Series Horizontal

ZoneZoneWARNINGQUALIFIED INSTALLERIMPROPER INSTALLATION, ADJUSTMENT, ALTERATION,SERVICE, OR MAINTENANCE CAN CAUSE PROPERTYD A M A G E , P E R S O N A L I N J U R Y, O R L O S S O F L I F E .INSTALLATION AND SERVICE MUST BE PERFORMED BYA TRAINED, QUALIFIED INSTALLER. A COPY OF THISMANUAL SHOULD BE KEPT WITH THE UNIT AT ALL TIMES.www.aaon.comAAON2425 South Yukon Ave.Tulsa, OK 74107-2728www.aaon.comFactory Technical Support Phone: 918-382-6450It is the intent of AAON to provide accurate and currentproduct information. However, in the interest of productimprovement, AAON reserves the right to change pricing,specifications, and/or design of its product without notice,obligation, or liability.AAON Part Number: G011010, Rev. BCopyright May 2018 AAON. All rights reservedthroughout the world.AAON and AAONAIRE are registered trademarks ofAAON, Inc., Tulsa, OK.BACnet is a registered trademark of ASHRAE Inc., Atlanta, GA.AAON assumes no responsibility for errors or omissions inthis document.This document is subject to change without notice.

This manual is divided into two parts:The Controller Technical Guide—Part 1 andthe Operator Interface—Part 2.AAON Factory Technical Support: 918-382-6450techsupport@aaon.comNOTE: Before calling Technical Support, please have themodel and serial number of the unit available.PARTS: For replacement parts please contact your localAAON Representative.PART NUMBER CROSS REFERENCE TABLEPART DESCRIPTIONAAONPART NO.Pioneer Gold ControllerV94730Pioneer Gold Electric Heat BoardV98550Pioneer Gold Touch Screen Space Temperature & Humidity SensorG000180Simple Space Temperature SensorR38430Heat Pump ThermostatBy OthersHorizontal Water-Source Heat Pump UnitWHA-XXXVertical Water-Source Heat Pump UnitWVA-XXX

TABLE OF CONTENTSOVERVIEW . 6Safety . 6Applications . 7Features and Options . 8Pioneer Gold Part Numbers . 9WH & WV Series Harness Part Numbers . 10INSTALLATION & WIRING. 11Important Wiring Considerations . 11Controller Connections, Jumpers & Switches . 12Controller Terminals & Harnesses. 13Controller & Expansion Module Inputs & Outputs. 14Pioneer Gold Controller Wiring . 15Pioneer Gold Touch Screen Space & Humidity Sensor Wiring . 16SPACE / ROOM SENSOR CONTROLLED SEQUENCE OF OPERATIONS . 17Random Start Delay . 17Occupancy / Supply Fan Status. 17Occupied Mode . 17Unoccupied Mode . 17Supply Fan Operation . 17Ventilation Mode . 17Supply Fan Motors Operation . 17Single Speed Permanent Split Capacitor (PSC) or Electronically Commutated Motor (ECM) . 17Two-Speed Electronically Commutated Motor (ECM) . 17Variable Speed Electronically Commutated Motor (ECM) . 17Supply Fan Control Operation . 18Constant Air Volume (CAV) . 18Compressor Operation . 18On/Off Compressor (Scroll or Rotary) . 18Stage Up Sequence . 18Stage Down Sequence . 18Space Supply Reset . 19Cooling . 19Heating . 19Reversing Valve Operation . 20Electric Heat Operation . 20External Duct Heaters . 20Waterside Economizer Operation . 20On/Off Waterside Economizer Coil Operation . 20Cool Only Operation . 20Heat Only Operation . 20Dual Operation . 21Dehumidification Operation. 21Fan Speed Dehumidification . 21Hot Gas Reheat Dehumidification . 21Additional Features . 21Outdoor Air Damper Operation . 21CO2 Control Override . 214Pioneer Gold Controller Technical Guide

TABLE OF CONTENTSTHERMOSTAT CONTROLLED SEQUENCE OF OPERATIONS . 22Random Start Delay . 22Occupancy / Supply Fan Status. 22Normal/Occupied Mode . 22Night Setback Mode . 22Supply Fan Operation . 22Single Speed Permanent Split Capacitor (PSC) or Electronically Commutated Motor (ECM) . 22Two-Speed Electronically Commutated Motor (ECM) . 22CFM Controlled Electronically Commutated Motor (ECM) . 22Compressor Operation . 23Reversing Valve Operation . 23Electric Heat Operation . 23External Duct Heater(s) . 23Integral Heat (Expansion Module) . 23Waterside Economizer Operation . 24On/Off Water Side Economizer Coil Operation . 24Cool Only Operation . 24Heat Only Operation . 24Dual Operation . 24Dehumidification Operation. 25Fan Speed Dehumidification . 25Hot Gas Reheat Dehumidification . 25Additional Features . 25Outdoor Air Damper Operation . 25CO2 Control Override . 25ALARMS. 26Automatic Reset Alarms . 26Lock Out Alarms . 27TROUBLESHOOTING . 28LED Diagnostics . 28Controller LED Locations . 29BACNET . 30Connection to MS/TP Network . 30BACnet Parameters . 31Pioneer Gold Controller Technical Guide5

OVERVIEWSafetySafetyAttention should be paid to the following statements:WARNINGNOTE—Notes are intended to clarify the unit installation, operationand maintenance.CAUTION—Caution statements are given to preventactions that may result in equipment damage, propertydamage, or personal injury.WARNING—Warning statements are given to preventactions that could result in equipment damage, propertydamage, personal injury or death.DANGER —Danger statements are given to preventactions that will result in equipment damage, propertydamage, severe personal injury or death.WARNINGELECTRIC SHOCK, FIRE, OREXPLOSION HAZARDFailure to follow safety warnings exactlycould result in dangerous operation, seriousinjury, death, or property damage.Improper servicing of HVAC equipment couldresult in dangerous operation, serious injury,death, or property damage. Before servicing, disconnect all electricalpower to the equipment. More than onedisconnect may be provided. When servicing controls, label all wiresprior to disconnecting. Reconnect wirescorrectly. Verify proper operation after servicing.Secure all doors with key-lock or nut andbolt.6Electric shock hazard. Before servicing,disconnect all electrical power to theequipment, including remote disconnects,to avoid shock hazard or injury from rotatingp a r t s . Fo l l ow p r o p e r L o cko u t - Ta g o u tprocedures.WARNINGGROUNDING REQUIREDAll field installed wiring must be completedby qualified personnel. Field installed wiringmust comply with NEC/CEC, local and stateelectrical code requirements. Failure tofollow code requirements could result inserious injury or death. Provide proper unitground in accordance with these coderequirements.WARNINGDuring installation, testing, servicing andtroubleshooting of the equipment it maybe necessary to work with live electricalcomponents. Only a qualified licensedelectrician or individual properly trained inhandling live electrical components shallperform these tasks.Standard NFPA-70E, an OSHA regulationrequiring an Arc Flash Boundary to be fieldestablished and marked for identificationof where appropriate Personal ProtectiveEquipment (PPE) be worn, should be followed.Pioneer Gold Controller Technical Guide

OVERVIEWPioneer Gold System OverviewApplications Night Setback Operation High Condensate Level Sensor Motorized Water Valve Control Variable Speed Pump Control Status and Alarm LEDs Emergency Shutdown Input Hot Water Valve Control CO2 AlarmNOTE: If the application currently uses an obsolete mercury CO2 Setpoint Outside Air Damper Overridebulb type thermostat, it must be upgraded to an electronic thermostat. The unit will not function properlywhen controlled via a mercury bulb thermostat. 7-Day, 2-Event-per-Day Scheduling On-board BACnet port for connection to anMS/TP networkThe V94730 AAON Pioneer Gold Controller with Touch Screeninterface and BACnet MS/TP and Modbus communicationprotocols is designed for AAON horizontal and vertical watersource heat pump units—WH & WV series. All of the energy savingfeatures and options available on AAON WH and WV Series watersource pumps can be controlled with the Pioneer Gold Controller.The Water-Source Heat Pump (WSHP) Pioneer Gold Controllercontains all the functionality required to operate basic and advancedconfigurations of AAON WH and WV Series WSHP units. Thecontroller can operate with a standard heat pump room thermostat(by others) or can operate as a stand-alone system with the PioneerGold Touchscreen Space & Humidity Sensor or Simple SpaceTemperature Sensor.The controller has outputs to control a supply fan, compressor, andreversing valve. It also provides I/O for additional functionality.The Pioneer Gold is used for Constant Volume applications.Pioneer Gold Controller advantages include: On-Board Configuration Touchscreen Interface withTwo Levels of Security PSC or ECM Fan Control Rotary or Scroll Compressor Control Hot Gas Reheat Dehumidification Control Waterside Economizer Control Two Stage Fan Control Two-Step Compressor Control Two Stage Auxiliary or Emergency Heat Control Occupancy SchedulingPioneer Gold Controller Technical Guide7

OVERVIEWPioneer Gold Features and OptionsFeatures and OptionsRefer to Table 1 for a list of Pioneer Gold features and options.PIONEER GOLD FEATURES & OPTIONSUNIT CAPACITYCONTROL½ to 30 ton WSHPsSERVICE ANDRELIABILITYFEATURES USERINTERFACE2.8” Touchscreen LCD Color InterfaceSTAND-ALONECAPABILITYStand Alone with Space Sensors orThermostat TerminalsNETWORKINGCAPABILITYBuilt-In BACnet MS/TPBASICFEATURES Thermostat ControlRandom Start DelayCompressor Minimum On/Off TimersHigh Condensate Level SensorHigh Refrigerant Pressure ProtectionLoss of Refrigerant Charge ProtectionReversing Valve Default to HeatingModeDry Alarm ContactsEmergency Shutdown InputNight Setback ModeNight Setback OverrideThermostat InputAuxiliary Alarm InputI/O Status LEDs High/Low Control Voltage Alarms(24 VAC)Air Coil Low RefrigerantTemperature AlarmLow Leaving Water Temperature Alarm Space Sensor AlarmEntering Hot Water Temperature AlarmCO2 AlarmWater Flow AlarmAir Flow Alarm ADVANCEDALARMS BASICALARMSADVANCEDFEATURES Fault and Status Indicator LEDFactory Wiring Harness ConnectorsHigh/Low Control Voltage Lockout(Auto Reset)Alarm and Relay Status LEDsAlarm Status - LCD InterfaceWaterside Economizer OperationTwo-Speed EC Fan OperationHot Gas Reheat ModeTwo-Step Compressor OperationMotorized Water Valve Contr

OVERVIEW Pioneer Gold Controller Technical Guide 7 Pioneer Gold System Overview Applications The V94730 AAON Pioneer Gold Controller with Touch Screen interface and BACnet MS/TP and Modbus communication protocols is designed for AAON horizontal and vertical water- source heat pump units—WH & WV series.

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