Length Standard Gauge Blocks - Mitutoyo .tw

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Small Tool Instruments and Data ManagementLength StandardGauge BlocksCatalog No. E12014

Precision gauge blocks are the primary standards vitalto dimensional quality control in the manufacture ofparts. Mitutoyo offers a complete selection of gaugeblocks available in a choice of rectangular or square,metric or inch and steel or CERA (ceramic) types.Mitutoyo CERA Blocks are some of the finest gaugeblocks available anywhere in the world. Steel gauge

blocks are made of a special steel alloy, while CERABlocks are made of zirconia ceramic. Both types areprepared by highly advanced techniques in the mostmodern facilities to produce the fine characteristicsrequired of gauge blocks. Tungsten carbide gaugeblocks have the advantage of being harder and morewear resistant than steel.CONTENTSMitutoyo Miyazaki Plant.4Traceability System.5Calibration laboratories worldwide.6Accuracies of Mitutoyo Gauge Blocks.8Features of Gauge Blocks.10Gauge Blocks with a Calibrated Coefficient ofThermal Expansion.11ZERO CERA Blocks.11Metric/Inch Rectangular Gauge Block Sets.12Micrometer Inspection Gauge Block Sets.16Individual Metric Rectangular Gauge Blocks.18Individual Inch Rectangular Gauge Blocks.20Rectangular Gauge Block Accessories.22Accessories for Gauge Blocks over 100mm.24 Metric/Inch Square Gauge Block Sets.26Individual Metric Square Gauge Blocks.28Individual Inch Square Gauge Blocks.29Square Gauge Block Accessories.30Step Master.32Custom-made Blocks & Gages.33Maintenance Kit for Gauge Blocks.34Ceraston.35Quick Guide to Precision Measuring Instruments.36Gauge Block Comparator GBCD-250.38Gauge Block Comparator GBCD-100A.38Automatic Gauge Block Interferometer GBI.39

Mitutoyo Miyazaki PlantThe Miyazaki Plant is located in Tano-cho in the Miyazaki Sun Technopolisand began operation as Miyazaki Mitutoyo Precision Co., Ltd. in 1985. Theplant is dedicated itself to the production of gauge blocks, the referenceof precision measurement, and their applied gages. It prides itself on areputation for quality and accuracy both in Japan and overseas. Far restingon its laurel, however, the plant is driven by a sense of a mission to continueto “contribute to society through precision measurement. “In October1985, the Miyazaki Plant began operating, integrating the productionof gauge blocks (the length standard and the basis to the traceability ofall Mitutoyo products) and the production of Height Master (the gaugeblock applied instrument). The Miyazaki Plant is now working to furtherimprove the ultra precision machining /engineering expertise which hasbeen accumulated over the years. The development of “CERA Blocks”or ceramic gauge blocks, and digital Height Master, etc. is one of theresults of our challenge toward the production of high-tech products.Company outlineFoundation: October 1985Number of employees: 85Total site area: 44,000m2Floor area of buildings: 7,400m2Underground measurement laboratories: Total area/161m2Maintained temperature: 20 C to 0.5 CLight wave interferometer: Mitutoyo model, 1000mm( 0.1μm) Zeiss model, 100mm ( 0.02μm) Major productsGauge blocks: Rectangular and square types of gaugeblocks. Recently developed are rust free ceramic gaugeblocks “CERA Block” which are gaining a strong reputationboth in Japan and overseas. Output: 100,000 pcs/monthHeight master: This is a stack of gauge blockscombined with a micrometer for accurate and efficientsetting of any desired height, height masters are alsodigitalize for further easiness of use. Output: 300pcs/month

Traceability systemTraceability systemMitutoyo has a traceability system made possible through an in-house calibrationorganization certified by the ISO/IEC 17025 international standard, with length standardsdirectly related to national standards (atomic clock synchronized to UTC and the opticalfrequency comb) at the highest level.National standards are mutually recognized by CIPM, and the certified calibrationorganization is mutually recognized by ILAC, so that the establishment and maintenance oftraceability for Mitutoyo products is achieved both in Japan and overseas.Certificate of JCSSaccredited laboratory(Mitutoyo UtsunomiyaMeasurement StandardsCalibration Center)Traceability oftemperatureTraceability of lengthNational Metrology Institute of Japan / National Institute of Advanced Industrial Science and Technology (NMIJ/AIST)The atomic clock synchronized to UTC and the optical frequency comb National (Primary) Standard NMIJ/AISTTemperature fixed points National (Primary)Standard Mitutoyo Utsunomiya Measurement Standards Calibration Center (JCSS Accredited Cal. Lab. No.0031)633nm Iodine Stabilized He-Ne Laser Secondary Standard Mitutoyo Miyazaki Plant(JCSS Accredited Cal.Lab. No.0030)633nm Stabilized He-Ne Laser Laboratory Reference Standard JCSS Accredited Cal.Lab.Stabilized He-Ne Laser Laboratory Reference Standard Mitutoyo Utsunomiya MeasurementStandards Calibration Center(JCSS Accredited Cal. Lab. No.0031)633nm Stabilized He-Ne LaserJCSS Accredited Cal.Lab.Temperature fixed point/Platinum resistance thermometer Secondary Standard Mitutoyo Utsunomiya MeasurementStandards Cal. Center(JCSS Accredited Cal. Lab. No.0031)Standard Gauge Block Laboratory Reference Standard WorkingStandardMeasuringInstrumentStep GageCoordinateMeasuring MachineGauge BlockScale unitRing GagePrecisionSensorsMitutoyo Utsunomiya MeasurementStandards Cal. Center(JCSS Accredited Cal. Lab. No.0031)Temperature fixed point(Triple point of water)/Platinum resistance thermometer Laboratory Reference Standard Mitutoyo HiroshimaCalibration Center(JCSS Accredited Cal.Lab. No.0109)Standard Gauge Block/Micrometer Standard/Step Gage Laboratory Reference Standard Mitutoyo Utsunomiya MeasurementStandards Cal. Center(JCSS Accredited Cal. Lab. No.0031)Standard Gauge Block/Micrometer Standard/Step GageMitutoyo Techno ServiceBusiness Division(JCSS Accredited Cal.Lab.No.0186) Standard GaugeBlock/Step GageJEMICTemperature fixed point National (Sub-Primary) Standard Dial Gage TesterMeasuringToolStandardScaleFormMeasuring MachineLaser LengthMeasuringMachineVisionMeasuring MachineNote: This chart is a simplified representation of Mitutoyo's overall traceability system. Detailed traceability charts are published for each product. OpticalFlat/ParallelOpticalMeasuring MachineThermometer

Calibration laboratories worldwideCalibration laboratories worldwideMitutoyo has a system allowing comprehensive support for the calibration of precision measuring products in the global market.In order to provide calibration services on a global basis, Mitutoyo has calibration laboratories that have received ISO/IEC 17025certification, which is an international standard, from the accredited organizations in each of the countries in which Mitutoyooperates and subsidiaries are located, both in Japan and overseas.NationalmetrologyinstituteJapanSingapore, Indonesia, Thailand, VietnamNMIJ/AISTA STARMalaysia TaiwanIndiaCHINANML-SIRIMNPLINIMNMLILAC MRA IAJapan/NITEJCSSAccreditationbodyTAFNABLNational Institute of Standards and TechnologyNational Institute of Metrology, ChinaCertification and Accreditation Administration of the People's Republic of ChinaChina National Accreditation ServiceAmerican Association for Laboratory AccreditationNational Research Council of Canada-Institute for National Measurement StandardsCalibration Laboratory Assessment ServiceStandards Council of CanadaCentro Nacional de Metrologi aEntidad Mexicana de Acreditacio n, a.c.United Kingdom Accreditation ServiceNMi:Nederlands MeetinstituutRvA:Raad voor AccreditatiePTB:Physikalisch-Technische BundesanstaltDAkkS:Deutsche Akkreditierungsstelle GmbHMETAS: The Swiss Federal Office of Metrology and AccreditationSAS:Swiss Accreditation ServiceIMGC:Istituto di Metrologia “ GUSTAVO COLONNETTI ”ACCREDIA: L’NTE ITALIANO DI ACCREDITAMENTOSP:Swedish National Testing and Research InstituteSWEDAC: Swedish Board for Accreditation and Conformity AssessmentINMETRO: Instituto Nacional de Metrologia Normalizacao e Qualidade IndustrialRBC:Rede Brasileira de CalibracaoINTI:Instituto Nacional de Tecnologia IndustrialOAA:Organismo Argentino de AcreditaciNPL:National Physical LaboratoryNPLI:National Physical Laboratory of IndiaNABL:National Accreditation Board for Testing and Calibration Laboratories(ILAC):International Laboratory Accreditation Cooperation(APLAC): Asia-Pacific Laboratory Accreditation Cooperation(EA):European Accreditation Cooperation(MRA):Mutual Recognition Arrangement#:Accreditation No.The above is information of domestic and international bases where Mitutoyo provides the accredited calibration service having received ISO/IEC 17025 certification. CNASMitutoyo ShanghaiNo.CNASL5506No mark is only lengthNational Institute of Advanced Industrial Science and TechnologyNational Metrology Institute of JapanJapan Calibration Service SystemNational Institute of Technology and EvaluationInternational Accreditation JapanAgency for Science, Technology and Research, SingaporeSingapore Accreditation CouncilNational Measurement LaboratoryTaiwan Accreditation FoundationNational Metrology Laboratory, Standards and Industrial Research Institute of MalaysiaDepartment of Standards MalaysiaCNCAMitutoyo South Asia*2 No.C-0349Mitutoyo Taiwan*2 No.0336Mitutoyo Malaysia*2 No.SAMM152Mitutoyo VietnamNo.LA-1996-0102-C-5Mitutoyo Vietnam(Ho Chi Minh City Branch)No.LA-1996-0102-C-4Mitutoyo Thailand(Cholburi Branch)*2 No.LA-1996-0102-C-2-1Mitutoyo Thailand*2 No.LA-1996-0102-C-2Mitutoyo Indonesia*2 No.LA-1996-0102-C-1Mitutoyo Asia Pacific*2 No.LA-1996-0102-C*2 Length and HardnessSTANDARDSMALAYSIASACMitutoyo Techno ServiceBusiness Division No.0186AIST:NMIJ:JCSS:NITE:IAJapan:A S:Mitutoyo Kawasaki Cal.Center(Force) No.0086*1 Length and TemperatureMitutoyo Hiroshima Cal.Center*2 No.0109Mitutoyo UtsunomiyaMeasurement Standards Cal.CenterNo.0031Mitutoyo Miyazaki PlantNo.0030AccreditedcalibrationlaboratoryAPLAC MRA

ATSWEDACACCREDIAMitutoyo ArgentinaNo.LC 010Mitutoyo Sul Americana*2 No.031Mitutoyo HungaryNAT-2-0276/2008Mitutoyo ScandinaviaNo.1794Mitutoyo ItalianaLAT N. 107Mitutoyo SchweizSCS 074Mitutoyo MessgeräteD-K-15096-01-00Mitutoyo NederlandNo.K 086Mitutoyo UK*2 No.0332Mitutoyo Mexicana (Hardness)No.DZA-10Mitutoyo Mexicana (Length)No.D-45Mitutoyo Canada*2 No.2003-05Mitutoyo America Field Service*2 No.1643.01Mitutoyo America (Elk Grove)*1 No.0750.01 ArgentinaNISTSASBrazilUK The NetherlandsDAkkSHungaryMexicoEA MRA y SwitzerlandUSA

Accuracies of Mitutoyo Gauge BlocksAs a world-leading precision measuring equipment manufacturer, Mitutoyo is certified by the Japanese government as anaccredited calibration laboratory, which means that the accuracy of its gauge blocks is guaranteed through traceability to theMetrology Management Center of the National Institute of Advanced Industrial Science and Technology (AIST).ACCURACY SPECIFICATIONS: JIS B 7506-2004 (JAPAN)Nominal length(mm)from 0.5over 10over 25over 50over 75over 100over 150over 200over 250over 300over 400over 500over 600over 700over 800over 900up to 10up to 25up to 50up to 75up to 100up to 150up to 200up to 250up to 300up to 400up to 500up to 600up to 700up to 800up to 900up to 1000Grade KGrade 0Limit deviation of Tolerance for the Limit deviation of Tolerance for thelength at any point variation in length length at any point variation in length 0.20µm0.05µm 0.12µm0.10µm 0.30µm0.05µm 0.14µm0.10µm 0.40µm0.06µm 0.20µm0.10µm 0.50µm0.06µm 0.25µm0.12µm 0.60µm0.07µm 0.30µm0.12µm 0.80µm0.08µm 0.40µm0.14µm 1.00µm0.09µm 0.50µm0.16µm 1.20µm0.10µm 0.60µm0.16µm 1.40µm0.10µm 0.70µm0.18µm 1.80µm0.12µm 0.90µm0.20µm 2.20µm0.14µm 1.10µm0.25µm 2.60µm0.16µm 1.30µm0.25µm 3.00µm0.18µm 1.50µm0.30µm 3.40µm0.20µm 1.70µm0.30µm 3.80µm0.20µm 1.90µm0.35µm 4.20µm0.25µm 2.00µm0.40µm(at 20 C)Nominal length(mm)from 0.5over 10over 25over 50over 75over 100over 150over 200over 250over 300over 400over 500over 600over 700over 800over 900up to 10up to 25up to 50up to 75up to 100up to 150up to 200up to 250up to 300up to 400up to 500up to 600up to 700up to 800up to 900up to 1000Grade 1Grade 2Limit deviation of Tolerance for the Limit deviation of Tolerance for thelength at any point variation in length length at any point variation in length 0.20µm0.16µm 0.45µm0.30µm 0.30µm0.16µm 0.60µm0.30µm 0.40µm0.18µm 0.80µm0.30µm 0.50µm0.18µm 1.00µm0.35µm 0.60µm0.20µm 1.20µm0.35µm 0.80µm0.20µm 1.60µm0.40µm 1.00µm0.25µm 2.00µm0.40µm 1.20µm0.25µm 2.40µm0.45µm 1.40µm0.25µm 2.80µm0.50µm 1.80µm0.30µm 3.60µm0.50µm 2.20µm0.35µm 4.40µm0.60µm 2.60µm0.40µm 5.00µm0.70µm 3.00µm0.45µm 6.00µm0.70µm 3.40µm0.50µm 6.50µm0.80µm 3.80µm0.50µm 7.50µm0.90µm 4.20µm0.60µm 8.00µm1.00µmACCURACY SPECIFICATIONS: BS 4311: Part 1: 1993 (UK)Grade KNominal lengthTolerance on(inch)deviation of measured Parallelismcentral lengthover 0 up to 0.4 5µin2µinover 0.4 up to 1 6µin2µinover 1 up to 2 8µin3µinover 2 up to 3 10µin3µinover 3 up to 4 12µin3µinFlatness2µin2µin2µin2µin2µinGrade 0Tolerance ondeviation of measured Parallelismcentral length 5µin4µin 6µin4µin 8µin4µin 10µin5µin 12µin5µin(at 20 C)Grade 1Nominal lengthTolerance on(inch)deviation of measured Parallelismcentral lengthover 0 up to 0.4 10µin6µinover 0.4 up to 1 12µin6µinover 1 up to 2 15µin7µinover 2 up to 3 20µin7µinover 3 up to 4 ss6µin6µin6µin6µin6µinGrade 2Tolerance ondeviation of measured Parallelismcentral length 20µin12µin 25µin12µin 30µin12µin 40µin14µin (at 20 C)Nominal length(mm)over 0over 10over 25over 50over 75up to 10up to 25up to 50up to 75up to 100Grade KGrade 0Tolerance onTolerance ondeviation of measured Parallelism Flatness deviation of measured Parallelism Flatnesscentral lengthcentral length 0.12µm0.05µm 0.05µm 0.12µm0.10µm 0.10µm 0.15µm0.05µm 0.05µm 0.15µm0.10µm 0.10µm 0.20µm0.06µm 0.05µm 0.20µm0.10µm 0.10µm 0.25µm0.06µm 0.05µm 0.25µm0.12µm 0.10µm 0.30µm0.07µm 0.05µm 0.30µm0.12µm 0.10µmNominal length(mm)over 0over 10over 25over 50over 75up to 10up to 25up to 50up to 75up to 100Grade 1Tolerance ondeviation of measured Parallelismcentral length 0.25µm0.16µm 0.30µm0.16µm 0.40µm0.18µm 0.50µm0.18µm 0.15µmGrade 2Tolerance ondeviation of measured Parallelismcentral length 0.50µm0.30µm 0.60µm0.30µm 0.80µm0.30µm 1.00µm0.35µm 1.20µm0.35µmACCURACY SPECIFICATIONS: ASME B89.1.9-2002 (USA)Grade KGrade 00Grade 0Grade 1Limit Tolerance Limit Tolerance Limit Tolerance Limit Tolerance Limit ToleranceNominalfor the deviations for the deviations for the deviations for the deviations for thelength (inch) ofdeviationslength at variation of length at variation of length at variation of length at variation of length at variationup to .05over .05 up to .4over .45 up to 1over 1 up to 2over 2 up to 3over 3 up to 4over 4 up to 5over 5 up to 6over 6 up to 7over 7 up to 8over 8 up to 10over 10 up to 12over 12 up to 16over 16 up to 20over 20 up to 24over 24 up to 28over 28 up to 32over 32 up to 36over 36 up to in4µin4µin5µin6µin6µin7µin8µin8µin10µin 4µin 3µin 3µin 4µin 5µin 6µin 8µin 8µin 10µin 10µin 12µin 14µin 18µin 20µin 25µin 30µin 34µin 38µin in 6µin 5µin 6µin 8µin 10µin 12µin 16µin 16µin 20µin 20µin 24µin 28µin 36µin 44µin 52µin 60µin 68µin 76µin n16µin 12µin 8µin 12µin 16µin 20µin 24µin 32µin 32µin 40µin 40µin 48µin 56µin 72µin 88µin 104µin 120µin 136µin 152µin n20µin24µin 24µin 18µin 24µin 32µin 40µin 48µin 64µin 64µin 80µin 80µin 104µin 112µin 144µin 176µin 200µin 240µin 260µin 300µin 320µinGrade 00Grade 0Grade 1Grade 2Limit Tolerance Limit Tolerance Limit Tolerance Limit Tolerance Limit ToleranceNominalfor the deviations for the deviations for the deviations for the deviations for thelength (mm) ofdeviationslength at variation of length at variation of length at variation of length at variation of length at variationany point in length any point in length any point in length any point in length any point in length 12µin 10µin 12µin 16µin 20µin 24µin 32µin 32µin 40µin 40µin 48µin 56µin 72µin 88µin 104µin 120µin 136µin 152µin 160µin0.25µm0.25µm0.25µm0.25µm0.25µm(at 20 C)Grade KGrade 2Flatnessany point in length any point in length any point in length any point in length any point in in32µin36µin40µinup to 0.5 0.30µm 0.05µm 0.10µm 0.05µm 0.14µm 0.10µm 0.30µm 0.16µm 0.60µmover 0.5 up to 10 0.20µm 0.05µm 0.07µm 0.05µm 0.12µm 0.10µm 0.20µm 0.16µm 0.45µmover 10 up to 25 0.30µm 0.05µm 0.07µm 0.05µm 0.14µm 0.10µm 0.30µm 0.16µm 0.60µmover 25 up to 50 0.40µm 0.06µm 0.10µm 0.06µm 0.20µm 0.10µm 0.40µm 0.18µm 0.80µmover 50 up to 75 0.50µm 0.06µm 0.12µm 0.06µm 0.25µm 0.12µm 0.50µm 0.18µm 1.00µmover 75 up to 100 0.60µm 0.07µm 0.15µm 0.07µm 0.30µm 0.12µm 0.60µm 0.20µm 1.20µmover 100 up to 150 0.80µm 0.08µm 0.20µm 0.08µm 0.40µm 0.14µm 0.80µm 0.20µm 1.60µmover 150 up to 200 1.00µm 0.09µm 0.25µm 0.09µm 0.50µm 0.16µm 1.00µm 0.25µm 2.00µmover 200 up to 250 1.20µm 0.10µm 0.30µm 0.10µm 0.60µm 0.16µm 1.20µm 0.25µm 2.40µmover 250 up to 300 1.40µm 0.10µm 0.35µm 0.10µm 0.70µm 0.18µm 1.40µm 0.25µm 2.80µmover 300 up to 400 1.80µm 0.12µm 0.45µm 0.12µm 0.90µm 0.20µm 1.80µm 0.30µm 3.60µmover 400 up to 500 2.20µm 0.14µm 0.50µm 0.14µm 1.10µm 0.25µm 2.20µm 0.35µm 4.40µmover 500 up to 600 2.60µm 0.16µm 0.65µm 0.16µm 1.30µm 0.25µm 2.60µm 0.40µm 5.00µmover 600 up to 700 3.00µm 0.18µm 0.75µm 0.18µm 1.50µm 0.30µm 3.00µm 0.45µm 6.00µmover 700 up to 800 3.40µm 0.20µm 0.85µm 0.20µm 1.70µm 0.30µm 3.40µm 0.50µm 6.50µmover 800 up to 900 3.80µm 0.20µm 0.95µm 0.20µm 1.90µm 0.35µm 3.80µm 0.50µm 7.50µmover 900 up to 1000 4.20µm 0.25µm 1.00µm 0.25µm 2.00µm 0.40µm 4.20µm 0.60µm 8.00µm 80µm0.90µm1.00µm

Grade and ApplicationMitutoyo Gauge Blocks and Inspection CertificatesThe following table can be used to select the gauge block gradeaccording to usage (specified by DIN861, BS4311, and JIS B 7506).A Certificate of Inspection is furnished with all Mitutoyo gauge blocks witha serial number on the box (in the case of sets) and an identification numberon each block. The deviation of each block from nominal length, at the timeof inspection, is stated. For this inspection, each gauge block is measuredrelative to the upper level master using a gauge block comparator. Grade Kgauge blocks are measured by a primary measurement method using aninterferometer.Applications Mounting tools and cuttersWorkshop use Manufacturing gages Calibrating instruments Inspecting mechanical parts, tools, etc.Inspection use Checking the accuracy of gages Cali

Precision gauge blocks are the primary standards vital to dimensional quality control in the manufacture of parts. Mitutoyo offers a complete selection of gauge blocks available in a choice of rectangular or square, metric or inch and steel or CERA (ceramic) types. Mitutoyo CERA Blocks are some of the finest gauge

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