NewProducts - Mitutoyo
NewProductsUltra Low Expansion Ceramic Gauge Blocks(ZERO CERA Block)Refer to page E-6 for details.Gauge Block Comparator GBCD-100ARefer to page E-31 for details.Digital Height MasterRefer to page E-35 for details.High Precision SquareRefer to page E-43 for details.EE-1Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.Therefore the company reserves the right to change any or all aspects of any product specification without notice.
ESmall Tool Instrumentsand Reference GagesGauge BlocksINDEXGauge BlocksFeatures and AccuraciesGauge Block with Calibrated Coefficient of Thermal ExpansionZERO CERA BlocksMetric Rectangular Gauge Block SetsMicrometer Inspection Gauge Block SetsIndividual Metric Rectangular Gauge BlocksRectangular Gauge Block AccessoriesAccessories for Gauge Blocks over 100mmMetric Square Gauge Block SetsIndividual Metric Square Gauge BlocksSquare Gauge Block AccessoriesStep MasterCustom-made Blocks & GagesMaintenance Kit for Gauge BlocksCerastonGauge Block CalibrationAutomatic Gauge Block Interferometer GBIGauge Block Comparator GBCD-100AGauge Block Comparator GBCD-250Quick Guide to Precision Measuring InstrumentsHeight Master, Standard Scales, ReferenceGages and Granite Surface PlatesHeight MasterUniversal Height MasterCheck MasterHigh Accuracy Check MasterStandard ScalesWorking Standard ScalesCERA Straight MasterPrecision SquareHigh Precision SquareSquare MasterBlack Granite Surface PlatesCombination Square SetSteel RulesThickness GagesDigital Universal ProtractorSnap Gage CheckerSpring Dividers and CalipersPrecision LevelsBench MicrometerBench CentersGauge BlockHeight Master & Reference GagesHeight MasterGranite Surface E-53E-53EEEMitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.Therefore the company reserves the right to change any or all aspects of any product specification without notice.E-2
Gauge BlocksLength Standards Brought to You by MitutoyoFeatures and AccuraciesClassification of Gauge Blocks by ShapeFeatures of Mitutoyo Gauge BlocksMitutoyo offers 3 types of gauge block for use as length standards: rectangular steel, rectangular ceramic(CERA Blocks) and square steel gauge blocks. In addition, rectangular and square protection blocks (1mmand 2mm for each) are available in tungsten carbide. Mitutoyo gauge blocks are recognized to be of thehighest quality both here in Japan and abroad, and are available in various grades to meet every need inrespect of working conditions, environment and application.Mitutoyo broadly divides gauge blocks into two categoriesaccording to the block shape.Rectangular gauge blocks30*mmSquare gauge9Nominalsize5or 3AccuracyAs a world-leading precision measuring equipment manufacturer, Mitutoyo is certified by the Japanese government as anaccredited calibration laboratory, which means that the accuracy of its gauge blocks is guaranteed through traceability tothe Metrology Management Center of the National Institute of Advanced Industrial Science and Technology (AIST).WringingRectangular gauge blocks9m* over more than halfLapping measuring surfaces is one of Mitutoyo’s specialties. Our advanced technique, developedNominal5m3rosizea century, enables us to achieve the optimum flatness and surface finish needed for gauge30 blocks and thus maximizeHole ø6.7 m* Depends on the nominal size.More than 10mm10mm or lessSquare gauge blocks124.24.1the wringing force.NominalsizeAbrasion Resistance and Dimensional Stability of Steel BlocksHigh-carbon high-chrome steel is employed to satisfy a variety of the material characteristicsrequired for gauge* Depends on the nominal size.blocks. Our advanced heat treatment technology for steel blocks, which involves repeatedtemperatureMorethan 10mm cycling,simultaneously achieves excellent abrasion resistance and minimizes any change in lengthoverortime.10mmlessCERA BlocksCERA blocks are made of a ceramic material with a superior surface finish, created by Mitutoyo’s ultra-precisionmachining techniques, that provides a premium quality block with significant advantages:1. Corrosion ResistantAnti-corrosion treatment is not required when handled normally (i.e. with fingers), resulting in simple maintenanceand storage.2. No Burrs Caused by Accidental MishandlingSince the CERA Block is very hard, it will not scratch easily and is highly resistant to burrs. If a burr is formed, it caneasily be removed with a ceramic deburring stone (Ceraston).3. Abrasion ResistantCERA Blocks have 10 times the abrasion resistance of steel gauge blocks.SteelEAbrasion loss (µm)Abrasion loss data0.4Silicon nitrideTungsten carbide0.2CERA Block02000400060008000Sliding distance (m)4. Dimensionally StableCERA Blocks are free from dimensional change over time.5. Clearly Marked SizesBlack characters, indicating the nominal length, are inscribed by laser and are clearly visible against the white surfaceof the block.6. Non-magnetic Nature Prevents Steel Swarf Contamination7. High Wringing ForceSuperior flatness and surface finish provides maximum wringing force.Hole ø6.7 mmGrade and ApplicationGrade 2:These gauge blocks are intended for shop floor use to setand calibrate fixtures as well as precision instruments.Grade 1:This grade is used within an inspection area to verify theaccuracy of plug and snap gages as well as for settingelectronic measuring devices.Grade 0:These higher accuracy gauges are intended for usewithin a controlled environment by skilled inspectionstaff. Mainly used as reference standards for setting highprecision measuring equipment and for the calibration oflower grade gauge blocks.Grade K:Gauge blocks of this accuracy are intended for usewithin a temperature controlled inspection room orcalibration laboratory. They should be used as masterswith certificates against other gauge blocks which arecalibrated by comparison.Constructing a Gauge Block StackThe following points should be noted when constructinga gauge block stack:1. Use as few gauge blocks as possible to obtain therequired length by selecting thick blocks whereverpossible.2. Select the block for the least significant digit first, thenwork back through the more significant digits until therequired length is attained.3. There are multiple combinations for the integer part ofa length. To prevent wear as much as possible, do notalways use the same gauge blocks.Example: Required length 45.6785mm For a 1mm-based gauge block set (112 pcs.)1.00051.0081.1717.525 )45.6785mm For a 2mm-based gauge block set (112 pcs.)2.00052.0082.1714.525 )45.6785mm* Regarding the method for wringing, refer to “Quick Guide toPrecision Measuring Instruments” on page E-33.E-3Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Mitutoyo Gauge Blocks and InspectionCertificatesA Certificate of Inspection is furnished with all Mitutoyogauge blocks with a serial number on the box (in the caseof sets) and an identification number on each block. Thedeviation of each block from nominal length, at the time ofinspection, is stated. For this inspection, each gauge blockis measured relative to the upper level master using a gaugeblock comparator. Grade K gauge blocks are measured by aprimary measurement method using an interferometer.8. Superior Material Characteristics of CERA BlockMaterialCERA BlockSteelTungsten CarbideSilicon nitrideProperty(ZrO2)(Fe)(WC-Co)(Si3N4)Hardness (HV)135080016501500Coefficient of thermal expansion (10-6/K)9.3 0.510.8 0.55.5 1.02Flexural strength by 3-point bending (MPa)127019601960580Fracture toughness K1c (MPa m1/2)7120126.5Young’s modulus x10-4 (MPa)20.620.661.828.4Poisson’s ratio0.30.30.20.3Specific gravity6.07.814.83.2Thermal conductivity (W/m k)2.954.479.516.7* Ceramics have the advantage of a slow response to temperature changes due to the low thermal conductivity. However, cautionis required when using CERA blocks in the environment of severe temperature change.9. Closest Expansion Coefficient to SteelThe thermal expansion coefficient of a CERA Block is quite similar to that of a steel gauge block.Differencein dimension(µm) 3Silicon nitride2Tungsten carbide11718CERA Block1920Grade and ApplicationThe following table can be used to select the gauge blockgrade according to usage (specified by DIN861, BS4311, andJIS B 7506).Applications Mounting tools and cuttersWorkshop Manufacturing gagesuse Calibrating instruments Inspecting mechanical parts,Inspection tools, etc. Checking the accuracy of gagesuse Calibrating instruments Checking the accuracy of gaugeblocks for workshopCalibration Checking the accuracy of gaugeblocks for inspectionuse Checking the accuracy ofinstruments Checking the accuracy of gaugeReferenceblocks for calibrationuse For academic research212223Temperature (C)–1Grade21 or 21 or 20 or 1K or 0K–2–3Differences in size between alternativegauge block materials and steel that areobtained when measuring over a lengthof 100mm at each temperature.10. Highly Resistant to Dropping and Impact DamageThe CERA Block material is one of the toughest ceramics. It is extremely difficult to crack a CERA block innormal use.Features of Square Gauge Blocks1. Gauge blocks in a stack can be clamped togetherAfter wringing square gauge blocks, a tie rod can be inserted throughthe center hole to clamp the blocks together for extra security.2. A height reference standard can easily be madeA precision height reference standard can be made easily andinexpensively using accessories such as the plain jaw and block base.3. A dedicated inspection jig can easily be madeA dedicated inspection jig for periodic inspection of instruments can bemade easily and inexpensively.4. A wide measuring surface with cross-sectional dimensionsof 24.1 x 24.1mm is available.A square gauge block retains stable orientation both longitudinally andlaterally. A wide range of applications is covered, including cutting toolpositioning, angle measurement with a sine bar, taper measurementwith a roller, and inspection of depth micrometers.Long and Ultra-Thin Gauge BlocksMitutoyo offers extra-thin gauge blocks from 0.10 mm to 0.99mm (increments of 0.01 mm) as well as long gauge blocks upto 1,000 mm as standard products.Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.Therefore the company reserves the right to change any or all aspects of any product specification without notice.E-4E
Gauge BlocksLength Standards Brought to You by MitutoyoACCURACY SPECIFICATIONS: JIS B 7506-2004 (JAPAN)Grade KGrade 0Nominal length (mm) Limit deviation of Tolerance for the Limit deviation of Tolerance for thelength at any point variation in length length at any point variation in lengthfrom 0.5 up to 10 0.20µm0.05µm 0.12µm0.10µmover 10 up to 25 0.30µm0.05µm 0.14µm0.10µmover 25 up to 50 0.40µm0.06µm 0.20µm0.10µmover 50 up to 75 0.50µm0.06µm 0.25µm0.12µmover 75 up to 100 0.60µm0.07µm 0.30µm0.12µmover 100 up to 150 0.80µm0.08µm 0.40µm0.14µmover 150 up to 200 1.00µm0.09µm 0.50µm0.16µmover 200 up to 250 1.20µm0.10µm 0.60µm0.16µmover 250 up to 300 1.40µm0.10µm 0.70µm0.18µmover 300 up to 400 1.80µm0.12µm 0.90µm0.20µmover 400 up to 500 2.20µm0.14µm 1.10µm0.25µmover 500 up to 600 2.60µm0.16µm 1.30µm0.25µmover 600 up to 700 3.00µm0.18µm 1.50µm0.30µmover 700 up to 800 3.40µm0.20µm 1.70µm0.30µmover 800 up to 900 3.80µm0.20µm 1.90µm0.35µmover 900 up to 1000 4.20µm0.25µm 2.00µm0.40µm(at 20 C)Grade 1Grade 2Nominal length (mm) Limit deviation of Tolerance for the Limit deviation of Tolerance for thelength at any point variation in length length at any point variation in lengthfrom 0.5 up to 10 0.20µm0.16µm 0.45µm0.30µmover 10 up to 25 0.30µm0.16µm 0.60µm0.30µmover 25 up to 50 0.40µm0.18µm 0.80µm0.30µmover 50 up to 75 0.50µm0.18µm 1.00µm0.35µmover 75 up to 100 0.60µm0.20µm 1.20µm0.35µmover 100 up to 150 0.80µm0.20µm 1.60µm0.40µmover 150 up to 200 1.00µm0.25µm 2.00µm0.40µmover 200 up to 250 1.20µm0.25µm 2.40µm0.45µmover 250 up to 300 1.40µm0.25µm 2.80µm0.50µmover 300 up to 400 1.80µm0.30µm 3.60µm0.50µmover 400 up to 500 2.20µm0.35µm 4.40µm0.60µmover 500 up to 600 2.60µm0.40µm 5.00µm0.70µmover 600 up to 700 3.00µm0.45µm 6.00µm0.70µmover 700 up to 800 3.40µm0.50µm 6.50µm0.80µmover 800 up to 900 3.80µm0.50µm 7.50µm0.90µmover 900 up to 1000 4.20µm0.60µm 8.00µm1.00µmACCURACY SPECIFICATIONS: BS 4311: Part 1: 1993 (UK)Nominal length(inch)over 0over 0.4over 1over 2over 3up to 0.4up to 1up to 2up to 3up to 4Grade KTolerance on deviationof measured central Parallelismlength 5µin2µin 6µin2µin 8µin3µin 10µin3µin 12µin3µinFlatness2µin2µin2µin2µin2µinGrade 0Tolerance on deviationof measured central Parallelismlength 5µin4µin 6µin4µin 8µin4µin 10µin5µin 12µin5µinFlatness4µin4µin4µin4µin4µin(at 20 C)Nominal length(inch)over 0over 0.4over 1over 2over 3up to 0.4up to 1up to 2up to 3up to 4Grade 1Tolerance on deviationof measured central Parallelismlength 10µin6µin 12µin6µin 15µin7µin 20µin7µin 25µin8µinFlatness6µin6µin6µin6µin6µinGrade 2Tolerance on deviationof measured central Parallelismlength 20µin12µin 25µin12µin 30µin12µin 40µin14µin 50µin14µinACCURACY SPECIFICATIONS: BS 4311: Part 1: 1993 (UK)Nominal length(mm)Eover 0over 10over 25over 50over 75up to 10up to 25up to 50up to 75up to 100Grade KTolerance on deviationof measured central Parallelismlength 0.12µm0.05µm 0.15µm0.05µm 0.20µm0.06µm 0.25µm0.06µm 0.05µmGrade 0Tolerance on deviationof measured central Parallelismlength 0.12µm0.10µm 0.15µm0.10µm 0.20µm0.10µm 0.25µm0.12µm 0.10µmFlatness10µin10µin10µin10µin10µin(at 20 C)Nominal length(mm)over 0over 10over 25over 50over 75up to 10up to 25up to 50up to 75up to 100Grade 1Grade 2Tolerance on deviationTolerance on deviationof measured central Parallelism Flatness of measured central Parallelismlengthlength 0.25µm0.16µm 0.15µm 0.50µm0.30µm 0.30µm0.16µm 0.15µm 0.60µm0.30µm 0.40µm0.18µm 0.15µm 0.80µm0.30µm 0.50µm0.18µm 0.15µm 1.00µm0.35µm 0.60µm0.20µm 0.15µm 0.25µmACCURACY SPECIFICATIONS: ASME B89.1.9-2002 (USA)Grade KGrade 00Grade 0Grade 1Grade 2Limit Tolerance Limit Tolerance Limit Tolerance Limit Tolerance Limit ToleranceNominaldeviationsfor the deviations for the deviations for thefor the deviations for thelength (inch) ofdeviationslength at variation of length at variation of length at variation of length at variation of length at variationup to .05over .05 up to .4over .45 up to 1over 1 up to 2over 2 up to 3over 3 up to 4over 4 up to 5over 5 up to 6over 6 up to 7over 7 up to 8over 8 up to 10over 10 up to 12over 12 up to 16over 16 up to 20over 20 up to 24over 24 up to 28over 28 up to 32over 32 up to 36over 36 up to 40any point in length any point in length any point in length any point in length any point in length 12µin 10µin 12µin 16µin 20µin 24µin 32µin 32µin 40µin 40µin 48µin 56µin 72µin 88µin 104µin 120µin 136µin 152µin �in 4µin 3µin 3µin 4µin 5µin 6µin 8µin 8µin 10µin 10µin 12µin 14µin 18µin 20µin 25µin 30µin 34µin 38µin in 6µin 5µin 6µin 8µin 10µin 12µin 16µin 16µin 20µin 20µin 24µin 28µin 36µin 44µin 52µin 60µin 68µin 76µin n16µin 12µin 8µin 12µin 16µin 20µin 24µin 32µin 32µin 40µin 40µin 48µin 56µin 72µin 88µin 104µin 120µin 136µin 152µin µin20µin24µin 24µin 18µin 24µin 32µin 40µin 48µin 64µin 64µin 80µin 80µin 104µin 112µin 144µin 176µin 200µin 240µin 260µin 300µin �in32µin36µin40µinGrade KGrade 00Grade 0Grade 1Grade 2Nominal length Limit Tolerance Limit Tolerance Limit Tolerance Limit Tolerance Limit Tolerancedeviations for the deviations for the deviations for the deviations for the deviations for the(mm)of length at variation of length at variation of length at variation of length at variation of length at variationany point in length any point in length any point in length any point in length any point in lengthover 0.5over 10over 25over 50over 75over 100over 150over 200over 250over 300over 400over 500over 600over 700over 800over 900up to 0.5 0.30µmup to 10 0.20µmup to 25 0.30µmup to 50 0.40µmup to 75 0.50µmup to 100 0.60µmup to 150 0.80µmup to 200 1.00µmup to 250 1.20µmup to 300 1.40µmup to 400 1.80µmup to 500 2.20µmup to 600 2.60µmup to 700 3.00µmup to 800 3.40µmup to 900 3.80µmup to 1000 18µm0.20µm0.20µm0.25µm 0.10µm 0.07µm 0.07µm 0.10µm 0.12µm 0.15µm 0.20µm 0.25µm 0.30µm 0.35µm 0.45µm 0.50µm 0.65µm 0.75µm 0.85µm 0.95µm 18µm0.20µm0.20µm0.25µm 0.14µm 0.12µm 0.14µm 0.20µm 0.25µm 0.30µm 0.40µm 0.50µm 0.60µm 0.70µm 0.90µm 1.10µm 1.30µm 1.50µm 1.70µm 1.90µm 30µm0.30µm0.35µm0.40µm 0.30µm 0.20µm 0.30µm 0.40µm 0.50µm 0.60µm 0.80µm 1.00µm 1.20µm 1.40µm 1.80µm 2.20µm 2.60µm 3.00µm 3.40µm 3.80µm 45µm0.50µm0.50µm0.60µm 0.60µm 0.45µm 0.60µm 0.80µm 1.00µm 1.20µm 1.60µm 2.00µm 2.40µm 2.80µm 3.60µm 4.40µm 5.00µm 6.00µm 6.50µm 7.50µm 70µm0.80µm0.90µm1.00µmMitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.Therefore the company reserves the right to change any or all aspects of any product specification without notice.
*Suffix Number ( - n n n ) for SelectingStandard RequiredISO/DIN/JISSuffix Grade Inspection Calibration CertificateNo.CertificateJCSSOO-01BKGauge Blocks with a Calibrated Coefficient of ThermalExpansion Mitutoyo offers top-level gauge blocks(steel and ceramic) which are superior to Kclass blocks, with their quality supported byMitutoyo’s best technologies.ASMESuffix Grade Inspection Calibration CertificateNo.CertificateJCSSOO-51BK Features an accurately calibrated thermalexpansion coefficient measured with aproprietary double-faced interferometer (DFI). Each gauge block is calibrated for length ona highly accurate gauge block interferometer(GBI) system. Available as rectangular gauge blocks in therange 100 to 500mm.BSSuffix Grade Inspection Calibration CertificateNo.CertificateJCSSOO-11BK* Only for 100mm typeSPECIFICATIONSInspection CertificateMetric Blocks with CTEOrder No. (steel)* Order No. 684611685613685Length (mm)100125150175200250300400500Inch Blocks with CTEOrder No. (steel)* Order No. 224611225613225Length (inch)4567810121620GradeK class in JIS/ASME/ISOUncertainty of thermal expansion coefficient0.035 10-6/K (k 2)Uncertainty of length measurement30nm (k 2), for 100mm block* An inspection certificate and a JCSS calibration certificate are supplied as standard.A calibration report and a calibration certificate for the thermal expansion coefficient are also supplied a
Mitutoyo offers extra-thin gauge blocks from 0.10 mm to 0.99 mm (increments of 0.01 mm) as well as long gauge blocks up to 1,000 mm as standard products. 1. Gauge blocks in a stack can be clamped together After wringing square gauge blocks, a tie rod can be inserted through the center hole to clamp the blocks together for extra security. 2.
Micrometer OutsideFO 0.005 in to 24 in (49 37L) in Mitutoyo Gauge Blocks Mitutoyo Linear Standards Micrometer InsideFO 0.5 in to 2 in 60 µin Mitutoyo/Ring Master Ring Gauge IndicatorsFO 0.05 in to 2 in 580 µin Mitutoyo Gauge Blocks Pin GagesF 0.011 in to 1 in 85 µin Mitutoyo Micrometer RulesFO Up to 39 in (9 400 930L) in Mitutoyo Gauge .
Mitutoyo Toolmakers Microscope, Light Source, 2-Axs Digital Positioning B rown&Shape M icroHte6024” Height Gage S/N 6F005 Mitutoyo Digital Height Gage 0-18” Etalon Micrometer Indicator S/N 225 Mitutoyo Concentricity Gauge S/N 19012-K1-10 Mitutoyo Reference Specimen Mode
888-648-8869 www.Mitutoyo.com Solutions@Mitutoyo.com WORKFLOW: 1) Load design model 2) Select target CMM 3) Part placement via virtual alignment 4) Measurement program creation 5) Translate to Geopak MCOSMOS Design Model Support: Siemens NX w/PMI CATIA v5 w/PMI PRO/E w/PMI ACIS (SAT) 6
Precision gauge blocks are the primary standards vital to dimensional quality control in the manufacture of parts. Mitutoyo offers a complete selection of gauge blocks available in a choice of rectangular or square, metric or inch and steel or CERA (ceramic) types. Mitutoyo CERA Blocks are some of the finest gauge
GAGE BLOCKS Gauge Blocks 516-338-10 1mm Base Block Set Mitutoyo offers a complete selection of gauge blocks available in a choice of rectangular or square, metric or inch and steel (Gauge Blocks) or ceramic (CERA Blocks) types. Mitutoyo CERA Blocks are some of the finest gauge blocks available anywhere in the world. TOLERANCES ON LENGTH OF .
Mitutoyo has marketed CNC vision measuring machines, including the Quick Vision Series, since the mid- 980s and is proud of its superb delivery record in Japan. Today, measurement professionals are becoming more and more sophisticated, demanding higher accuracy, compactness and a smaller footprint. Mitutoyo
CATALOG No. E1006. 2 Mitutoyo micrometer head is manufactured in the two main factories in Japan, Onomi Plant . Mitutoyo was established in 1934 as a pioneer in the manufacture of micrometer in Japan. With over 70 years of dedication in the precision measurement of reliable and high-quality products Mitutoyo is now the name recognized
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