Technical Manual Neo & Neo Ultimate Hubs
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R1Technical Manual – Neo & Neo Ultimate HubsPage 1
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R1Table of .4.23.4.34GeneralTarget ApplicationSafetyWarrantyCleaningMaintenance version ChartsBearing Specification and Part NumbersMaintenance InstructionsToolsNeo FrontEnd Cap Removal/ReplacementFront Hub Bearing RemovalFront Hub Bearing InstallationNeo RearEnd Cap Removal/ReplacementFreehub ReplacementRear Hub Bearing RemovalRear Hub Bearing InstallationFreehub Pawl & Spring Removal/InstallationFreehub Bearing RemovalFreehub Bearing InstallationNeo OSOS Endcap Removal/ReplacementOS Front Hub Bearing RemovalOS Front Hub Bearing InstallationHub DiagramsNeo FrontNeo RearNeo FreehubsNeoRRNeoNeo Endcap Specifcations/DimensionsPage 2
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R11General1.1Target ApplicationThis manual contains all applicable information regarding Stan’s NoTubes Neo series hubs. Thisincludes the following: Neo, Neo S, Neo OS, Neo Ultimate, Neo CL, Neo S CL, and Neo UltimateCL, Neo R1.2SafetyProper assembly maintenance, and installation are necessary for all Stan’s NoTubes Neo hubsand wheels. Incorrect assembly or installation can lead to accidents causing severe injuries ordeath.1.3WarrantyAll Stan’s NoTubes Neo series hubs are covered by a 3 year warranty against manufacturingdefects. Warranty does not cover abuse, misuse, consequential damage resulting from incorrector nonexistent maintenance, normal wear and tear, and improper installation. Warranties onlyapply to the original owner with valid sales receipt. If a product is found defective customer willreceive, at the discretion of Stan’s NoTubes, free repair or replacement.1.4CleaningThe exterior of your Stan’s NoTubes Neo hub should be cleaned regularly to prevent surfaceabrasions or discoloration which can occur from prolonged contact with acidic soils. A milddetergent is recommended for removal of surface oils and dirt. Further cleaning of the hubinternals is outlined in the maintenance sections, respective to each hub model.NOTICE: High-pressure water should NOT be used to clean a Neo hub. This can result in waterinfiltration past the bearing seals, and will reduce the life of the bearings.O-ring and SealLock seal care: Water and a mild detergent (such as Dawn dish soap) andisopropyl alcohol are recommended to clean the o-rings and end cap seals of Stan’s NoTubesNeo Hubs. Use of harsh chemicals will swell and degrade the o-ring/seal.Page 3
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R11.5Maintenance IntervalsPeriodic inspection and cleaning of your Neo hubs will keep them in excellent working condition.When inspecting the hub, make sure there is not excessive play in the wheel and that thebearings roll smooth. If the wheel is loose or the bearings roll rough one or more cartridgebearings may be worn. Check the freehub for smooth rotation and proper engagement. Utilizethe Table 1 on the next page, to estimate service intervals for all Stan’s NoTubes Neo hubs:Table 1: Service Intervals for Stan's NoTubes Neo hubsPage 4
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R12Compatibility/ConversionStan’s NoTubes Neo hubs are available in multiple axle configurations and can be converted tofit most popular axle standards found on today’s road and mountain bikes.2.1Compatibility/Conversion ChartsUtilize the tables 2 and 3 on the next pages to determine axle standard compatibility for eachNeo hub model.Table 2: Stan’s NoTubes Neo Hub Axle Standard Compatibility ChartPage 5
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R1Table 3: Stan’s NoTubes Neo Hub End Cap Conversion ChartsPage 6
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R12.2 Bearing Specification and Part NumbersUse Table 4 below to find the proper bearing size and quantity for your hub and Table 5 to findthe corresponding part number for what you need. Stan’s NoTubes offers two grades ofbearing: chrome steel (stock in Neo, Neo OS, and Neo CL) and stainless steel (stock in Neo S,Neo Ultimate, and Neo Ultimate CL) - they are interchangeable.Page 7
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R13Maintenance InstructionsThis chapter contains detailed instructions for servicing a Stan’s NoTubes Neo hub. This includesend cap removal, axle and bearing removal, freehub service, as well as reassembly of the hub.Careful adherence to these instructions is necessary to safely and reliably service a Neo hub.3.1ToolsStan’s NoTubes Neo series hubs are designed to be user-friendly and require a bare minimum oftools to service. Below is a list of what is needed to perform a complete service on a pair of Neohubs: Bench ViseClean, lint free ragsDumonde Tech Freehub Grease (or similar light-weight grease)Park Tool AV-5 Aluminum Axle Vise Insert15mm Sealed Bearing Extractor (such as Wheels Manufacturing 15mm Sealed BearingExtractor), and necessary tools¼” or ⅜”, or similar, PunchHammerSoft-Faced MalletBearing Press (such as Wheels Manufacturing Press-1) with necessary installation driftsA small flathead screwdriverIsopropyl AlcoholToothbrushClean ragPage 8
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R13.2Neo Front HubsBefore performing maintenance service on a Stan’s NoTubes Neo hub, clean the exterior of thehub in accordance with Section 1.4.3.2.1 End Cap Removal/Replacement1. Remove end caps: For Quick Release End caps: Clamp one end cap in the 20mm slot of the Park Tool AV-5.Gently oscillate the hub/wheel while lightly pulling upwards to unseat the cap. Repeat onthe other end cap. For 15mm End cap: Clamp one end cap in the 20mm slot of the Park Tool AV-5. Gently rock thehub/wheel toward you to unseat the cap. Repeat on the other end cap.Page 9
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R12. Clean end caps before reinserting into the hub. (Note: Cleansing of the end cap seals should beperformed in accordance with Section 1.5 to prevent damaging them). Ensure that the SealLockseals are positioned with their U-hook facing outwards from the hub body, as shown below.Install end caps, taking care to not pinch or fold the SealLock seal3.2.2 Front Hub Bearing Removal1. Remove end caps from hub using the procedures found in Step 1 of “End CapRemoval/Replacement2. Insert 15mm Sealed Bearing Extractor into bearing and tighten with an open-end wrench. Tapthe extractor and bearing out of the hub shell using a hammer and punch. (Note: Perform thisstep over a rag as the bearing, extractor, and inner axle sleeve will fall from the hub shell whenthe bearing is removed.)3. Remove the inner axle sleeve.4. Repeat step 2 to remove second bearing.Page 10
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R13.2.3 Front Hub Bearing Installation1. Thoroughly clean hub shell bore, hub sleeve, and bearing exteriors with isopropyl alcohol and aclean rag.2. Apply thin layer of grease to the non-drive side bearing bore and the outer race of the bearing.3. Arrange the hub shell, bearing press, a 6902 open bore drift, and one 6902 bearing as shownbelow. (Note: Installing one bearing at a time ensures the bearing is installed straight).4. Turn the handle clockwise to press the bearing into the hub until it is hand-tight and the bearingis fully seated in the hub shell (Note: Overtightening can result in bearing damage).5. Apply thin layer of grease to the drive side bearing bore and the outer race of the bearing.6. With the hub axis oriented vertically, insert the inner axle sleeve. Note: The axle sleeve has a lipon one end. Insert axle sleeve lip-side down to locate in the groove on the bearing’s inner race.(Continued on next)Page 11
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R17. Arrange the hub, bearing press, bearing drifts, and one 6902 bearing as shown below.(Note: It is very important to keep the hub vertical and steady for this step. If the sleevedislocates, it may damage the lips of the axle sleeve upon installation of the second bearing).8. Turn the handle clockwise to press the bearing into the hub until it is hand-tight and the bearingis fully seated in the hub shell (Note: overtightening can result in bearing damage).Page 12
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R13.3Neo Rear HubsBefore performing maintenance service on a Stan’s NoTubes Neo hub, clean the exterior of thehub in accordance with Section 1.4.3.3.1 General Maintenance Disassembly1. Remove end caps: Remove non-drive (disc side) endcap. Neo series endcaps are designed to be removed byhand. Should the endcap not come off easily (this is common with a brand-new, neverdisassembled hub) an axle vise may be needed.Page 13
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R1 Remove axle and drive-side endcap by hand. If the axle will not remove by hand, tap on theexposed (non-drive) axle end with a soft-face hammer to dislodge.2. Pull the freehub from the hub shell. Take care not to lose the small red spacer which sitsbetween the freehub body and the drive-side bearing.3. Using a small flathead screw driver, gently remove the co-molded freehub seal from the hubshell. Take care not to cut or pinch the edge of the seal.3.3.2 General Maintenance Reassembly1. Clean the drive ring, co-molded freehub seal, and freehub using isopropyl alcohol and a cleantoothbrush. Apply a light coating of Dumonde Tech Freehub Grease to the axle, drive ring, andfreehub pawls.2. Install co-molded freehub seal into the groove adjacent to the drive ring in the hub shell.3. Insert axle into hub.4. Slide red spacer onto axle.Page 14
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R15. Install freehub by sliding onto the axle and twisting counter-clockwise to allow the freehubpawls to mesh with the drive ring. Take care not to cut the co-molded freehub seal.6. Clean end caps with isopropyl alcohol, a toothbrush, and a clean rag.7. Gently press end caps onto axle by hand (the flanged end cap goes on the non-drive side) . Takecare not to pinch the o-ring inside each end cap as well as the v-seal on the non-drive side endcapPage 15
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R13.3.3 Rear Hub Bearing Removal1. Disassemble hub by methods outlined in section 3.3.1 General Maintenance Disassembly.2. Install 15mm Sealed Bearing Extractor into one of the bearings. Tap Extractor and bearing out of hubshell using punch and hammer, as shown in below. (Note: Perform this step over a rag as thebearing, extractor, and inner axle sleeve will fall from the hub shell when the bearing is removed.3. Repeat step 2 to remove second bearing.3.3.4 Rear Hub Bearing Installation1. Thoroughly clean hub shell bore, hub sleeve, and bearing exteriors with isopropyl alcohol and aclean rag.2. Apply thin layer of grease to the non-drive side bearing bore.3. Arrange the hub shell, bearing press, a pair of 6902 open bore drifts, and one 6902 bearing asshown below. (Note: Installing one bearing at a time ensures the bearing is installed straight)Page 16
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R14. Turn the handle clockwise to press the bearing into the hub until it is hand-tight and the bearingis fully seated in the hub shell. Note: Over-tightening can result in bearing damage.5. Insert inner axle sleeve.6. Arrange the hub shell, bearing press, drifts, and the second 6902 bearing as shown below.7. Turn the handle clockwise to press the bearing into the hub until it is hand-tight and the bearingis fully seated in the hub shell. (Note: Over-tightening can result in bearing damage.)3.3.5 Freehub Pawl & Spring Removal/Installation1. Using a small flathead screw driver, pry the pawl retaining ring off of the freehub body.2. Slide the pawls, and then pawl springs, out of their respective pockets in the freehub body.3. Thoroughly clean the pawls, pawls springs, and pawl pockets in the freehub body with isopropylalcohol, a toothbrush, and a clean rag.Page 17
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R14. Reassemble the freehub by first installing the pawl springs, and then the pawls. See below forproper arrangement. (Note: In order to ensure proper freehub function, take care not to deformpawl springs during installation.)5. Install the pawl retaining ring into its groove in the freehub body.3.3.6 Freehub Bearing Removal1. Remove the pawl retaining ring, pawls, and pawl springs from the freehub body by methodsoutlined in Section 3.3.5 Freehub Pawl & Spring Removal/Installation.2. Remove the rubber seal adjacent to the outboard bearing with a small flathead screwdriverPage 18
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R13. Insert 15mm Sealed Bearing Extractor into one of the freehub bearings. Tap Extractor andbearing out of hub shell using punch and hammer, as shown in the following image. (Note:Perform this step over a rag as the bearing, extractor, and inner axle sleeve will fall from the hubshell when the bearing is removed.)4. Install 15mm Sealed Bearing Extractor in the second bearing. Tap Extractor and bearing out ofhub shell using punch and hammer.3.3.7 Freehub Bearing Installation1. Thoroughly clean freehub body bore, freehub sleeve, and bearing exteriors with isopropylalcohol and a clean rag.2. Apply thin layer of grease to the outboard bearing bore.3. Arrange the freehub body, bearing press, 15267 open bore drifts, and one 15267 bearing asshown below. (Note: Installing one bearing at a time ensures the bearing is installed straight).Page 19
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R14. Turn the handle clockwise to press the bearing into the hub until it is hand-tight and the bearingis fully seated in the hub shell. (Note: Over-tightening can result in bearing damage.)5. Apply thin layer of grease to the inboard bearing bore.6. Insert inner axle sleeve.7. Arrange the freehub, bearing press, drifts, and the second 15267 bearing as shown below:8. Turn the handle counter-clockwise to press the bearing into the hub until it is hand-tight and thebearing is fully seated in the hub shell. (Note: Over-tightening can result in bearing damage.)Note: Small grooves and burrs from the cassette's contact with the freehub will not affect hubperformance, and can be gently filed down to allow easier cassette installation. (Note: Only light filing isneeded; take care not to remove more material than necessary.)Page 20
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R13.4Front OS HubsBefore performing maintenance service on a Stan’s NoTubes Neo hub, clean the exterior of thehub in accordance with Section 1.4.Additional Tools Required: 20mm Sealed Bearing Extractor, and necessary tools3.4.1 OS End Cap Removal/Replacement3. Remove end caps: For Quick Release End caps: Clamp one end cap in the 20mm slot of the Park Tool AV-5.Oscillate the hub/wheel while lightly pulling upwards to unseat the cap. Repeat on the otherend cap. For 15mm End caps: Clamp one end cap in the 20mm slot of the Park Tool AV-5. Oscillatethe hub/wheel while lightly pulling upwards to unseat the cap. Repeat on the other end cap. For 20mm End cap: Clamp one end cap in the 25mm slot of the Park Tool AV-5. Gently rockthe hub/wheel toward you to unseat the cap. Repeat on the other end cap.4. Clean end caps before reinserting into the hub. Note: Cleansing of the end cap seals should beperformed in accordance with Section 1.5 to prevent damaging them. Ensure that the SealLockseals are positioned with their U-hook facing outwards from the hub body, as shown below.5. To reinstall, press end caps in by hand. (Note: Take care to not pinch or fold the SealLock seal.)Page 21
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R13.4.2 OS Front Hub Bearing Removal1. Remove end caps from hub using the procedures found in Step 1 of “End CapRemoval/Replacement”2. Install 20mm Sealed Bearing Extractor into one of the bearings. Tap Extractor and bearing out ofhub shell using punch and hammer, as shown below. (Note: Perform this step over a rag as thebearing, extractor, and inner axle sleeve will fall from the hub shell when the bearing isremoved.)3. Repeat step 2 to remove second bearing.Page 22
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R13.4.3 OS Front Hub Bearing Installation1. Thoroughly clean hub shell bore, hub sleeve, and bearing exteriors with isopropyl alcohol and aclean rag.2. Apply thin layer of grease to the non-drive side bearing bore.3. Arrange the hub shell, bearing press, a 6804 open bore drift, and one 6804 bearing as shownbelow. (Note: Installing one bearing at a time ensures the bearing is installed straight).4. Turn the handle clockwise to press the bearing into the hub until it is hand-tight and the bearingis fully seated in the hub shell (note: overtightening can result in bearing damage).5. Apply thin layer of grease to the drive side bearing bore and the outer race of the bearing.6. With the hub axis oriented vertically, insert the inner axle sleeve. Note: The axle sleeve has a lipon each end which aligns it with the inner bearing races.(Continued on next)Page 23
EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R17. Arrange the hub, bearing press, bearing drifts, and the second 6804 bearing as shown below.Note: Hold the hub steady to maintain the centralized location of the inner axle sleeve. If thesleeve dislocates, it may damage the lips of the axle sleeve upon installation of the secondbearing.8. Turn the handle clockwise to press the bearing into the hub until it is hand-tight and the bearingis fully seated in the hub shell (Note: overtightening can result in bearing damage).Page 24
21EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R1FLANGE(mm)CTR TO FLANGE (mm)LEFT(DISC) RIGHT(DRIVE)55.544.522.035.5BB13A#1****23***2KIT #KIT DESCRIPTIONKIT CONTENTSZH0771KIT, NEO, END CAPS, FRONT, 15MM TAE01ZH0772KIT, NEO, END CAPS, FRONT, 9MM QRE04ZH0773KIT, NEO, END CAPS, FRONT, 9MM TAE03ZH0774KIT, NEO, END CAPS, FRONT, 12MM TAE02ZH0985KIT, NEO, END CAPS, FRONT, TORQUE CAPE28ZH0792KIT, NEO, AXLE SPACER, FRONT, 15/9X100, STDS09ZH0817 KIT, BEARING, #6902,15X28X7MM, STAINLESS (ORANGE) 2PCZH0816KIT, BEARING, #6902,15X28X7MM, CHROME (GRAY) 2PCZH0813KIT, NEO, END CAP SEALS, FRONT AND REAR* denotes optional hub configuration**includes seals for all configurations231AHUB, FRONT, STANS, NEO, 6B, 15X100, TAPage 251
21EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R1FLANGE(mm)CTR TO FLANGE (mm)LEFT(DISC) RIGHT(DRIVE)55.544.528.040.5BB1323A#1****23***KIT #KIT DESCRIPTIONKIT CONTENTSZH0771KIT, NEO, END CAPS, FRONT, 15MM TAE01ZH0772KIT, NEO, END CAPS, FRONT, 9MM QRE04ZH0773KIT, NEO, END CAPS, FRONT, 9MM TAE03ZH0774KIT, NEO, END CAPS, FRONT, 12MM TAE02ZH0985KIT, NEO, END CAPS, FRONT, TORQUE CAPE28ZH0794KIT, NEO, AXLE SPACER, FRONT, 15X110, STDS11ZH0817 KIT, BEARING, #6902,15X28X7MM, STAINLESS (ORANGE) 2PCZH0816KIT, BEARING, #6902,15X28X7MM, CHROME (GRAY) 2PCZH0813KIT, NEO, END CAP SEALS, FRONT AND REAR* denotes optional hub configuration**includes seals for all configurations21AHUB, FRONT, STANS, NEO, 6B, 15X110, TAPage 261
21EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R1FLANGE(mm)CTR TO FLANGE (mm)LEFT(DISC) RIGHT(DRIVE)55.555.522.533.5BB1323A#1*****23**KIT H0813KIT DESCRIPTIONKIT, NEO OS, END CAPS, FRONT, 15MM TAKIT, NEO OS, END CAPS, FRONT, 9MM QRKIT, NEO OS, END CAPS, FRONT, 12MM TAKIT, NEO OS, END CAPS, FRONT, 20MM TAKIT, NEO OS, END CAPS, FRONT, TORQUE CAPKIT, NEO OS, END CAPS, FRONT, 9MM TAKIT, NEO OS, AXLE SPACER, FRONT, 20/15/9, STDKIT, BEARING, #6804, 20X32X7MM, CHROME (GRAY) 2PCKIT, NEO, END CAP SEALS, FRONT AND REAR* denotes optional hub configuration**includes seals for all configurations21KIT CONTENTSE06E07E25E05E29E24S13AHUB, FRONT, STANS, NEO, 6B, 15X100, OS, TAPage 271
21EIS-010 NEO INTERACTIVE HUB SERIES MANUAL R1FLANGE(mm)CTR TO FLANGE (mm)LEFT(DISC) RIGHT(DRIVE)55.555.527.538.5BB1323A#1*****2KIT #ZH0776ZH0777ZH0983ZH0775ZH0984ZH0982ZH0990KIT DESCRIPTIONKIT, NEO OS, END CAPS, FRONT, 15MM TAKIT, NEO
eis-010 neo interactive hub series manual r1 2.2 Bearing Specification and Part Numbers Use Table 4 below to find the proper bearing size and quantity for your hub and Table 5 to find
3 neo.lign Full teeth A3 neo.lign A I47 A3 neo.lign A D48 A3 neo.lign A M48 A3 neo.lign A D49 A3 neo.lign A B51 A3 neo.lign A S46 Upper anterior I47 D48 M48 D49 B51 48,2 47,9 48,7 49,0 52,2 Scale 1:1, dimensions in mm Minor deviations in the range of tenths of a millimeter reserved
STARTING THE NEO 1 OR SHUTTING IT DOWN 4 NEO 1 Quick Guide STARTING THE NEO 1 OR SHUTTING IT DOWN To start the NEO 1, press the on/off key in the top-left corner of the keyboard. The NEO 1 will start AlphaWord Plus, and you can begin typing immediately in the open file if you wish.
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