2013 Tools Catalog - JLG Industries
2013 Tools Catalog
TOOLSElectrical Tools AWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Electrical Tools General Usage . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18Miscellaneous Tools AWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21Miscellaneous Tools Telehandler . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Miscellaneous Tools General Usage . . . . . . . . . . . . . . . . . . . . 23-26Hydraulic Tools AWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28Hydraulic Tools General Usage . . . . . . . . . . . . . . . . . . . . . . . . . 29-31Hydraulic Tools Telehandler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-34Drive Train Tools AWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Drive Train Tools Telehandler . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-4831-877-JLG-LIFT www.jlg.com
TOOLSToolsAt JLG our goal is to help make your work easier.We offer a full line of tools to help increase yourproductivity. The factory approved tools offeredby JLG will help you get your equipment back on thejob site quicker. We offer a long list of electrical,hydraulic, drive train, and general shop tools tohelp keep your equipment running.How to Order Visit us online at onlineexpress2.jlg.com Call us at 1-877-554-5438 Fax your order to 1-800-733-89391-877-JLG-LIFT www.jlg.com4
ELECTRICAL TOOLS AWPItem No. 2901443JLG Hand Held AnalyzerThe Analyzer Kit is essential for programming andtroubleshooting JLG aerial work platforms. This is a musthave tool for any service technician.Model Usage: JLG AWPs featuring ADEFeatures/Benefits Compact size tool that you can carry with you to your job site Quick diagnostic for fault codes Adjust machine parameters on the job site Enable and disable machine features Configure new options High contrast LCD screenItem No. 1600303OEM Optimizer ControllerThe optimizer is used to calibrate and configure settingson OEM Controllers utilized on JLG 600SC Machines.Model Usage: Pre-ADE JLG 600SC and 660SJCFeatures/Benefits Separate adjustments for all four channels Separate adjustments for each direction of handle movement Default settings with the touch of a button Adjustments can be made from the platform or ground Pre ADEItem No. 2900832CalibratorThe Calibrator provides visibility to system informationand enables you to adjust the speed or percentages of allfunctions to meet the required specs.Model Usage: JLG 3369E, 3969E, 30E, 35E, 40E, 45EFeatures/Benefits5 Allows for machine parameters to be adjusted on the job site The Calibrator is necessary to program earlier model JLG electricmachines including 3369/3969E and the 30/35/40/45E machines Utilizes 4 buttons to complete machine set up1-877-JLG-LIFT www.jlg.com
ELECTRICAL TOOLS AWPItem No. 7025944OscilloscopeThe auto setup function takes care of all the necessarysettings and makes the measuring of waveforms anothertime saving step for your service technician.Model Usage: All JLG EquipmentFeatures/Benefits Up to 2 MHz analogue bandwidth 5 mV to 20 V/div in 12 steps 200 ns to 1 hour/div time base in 32 steps Trigger Mode: run, normal, once, roll, slope /- Frequency readout (through markers) High contrast LCD screenItem No. 1060629 (Serial Ports) or 1001137005(USB Ports)Nine Pin Serial Plug CableThe Serial Plug Cable can be used on all JLG AWPs to downloadsoftware or PC analyzer software.Model Usage: All JLG AWPsFeatures/Benefits Needed tool to connect PC to the JLG AWP This cable is a must have to be able to configure machine settingsand optionsThe cable shown is for computers with serial port plug ins. JLG alsooffers cable PN 1001137005 for computers using USB style cable ports.Item No. 4921299Nine Pin Test HarnessThe Nine Pin Test Harness was developed as an alternativeto using multiple jumper wires to adjust the settings of a PQcontroller.Model Usage: JLG AWPs using PQ ControllersFeatures/Benefits Factory Approved Test Harness More convenient than using jumper wires to change the settingson a PQ Controller.1-877-JLG-LIFT www.jlg.com6
ELECTRICAL TOOLS AWPItem No. 4921300Twelve Pin Test HarnessThe Twelve Pin Test Harness was developed as an alternativeto using multiple jumper wires to adjust the settings of a PQcontroller.Model Usage: JLG AWPs using PQ ControllersFeatures/Benefits Factory Approved Test Harness More convenient than using jumper wires to change the settingson a PQ Controller.Item No. 4922012Rexroth HarnessThe Rexroth Harness is used to make adjustments on RexrothControl Cards in the platform control box.Model Usage: JLG 400S/460SJ; 600S; 601S; 800A/AJFeatures/Benefits Harness includes wire, plug, housing, pins, and sockets Factory recommended and approved toolItem No. 4923341Outrigger Jack HarnessThe Outrigger Jack Harness is an accessory harness used toretract the outriggers on JLG T350/T500JModel Usage: JLG T350/T500JFeatures/Benefits7 The outrigger jack harness is a complete harness with a pushbutton switch to activate the outriggers Always refer to the machine service manual before using thisharness and completing repair work1-877-JLG-LIFT www.jlg.com
ELECTRICAL TOOLS AWPItem No. 4460510Pin Extraction ToolThe Pin Extraction Tool is used to remove pin and socketcontacts from Deutsch (Cannon) style connections.Model Usage: JLG AWPs and Deutsch Connections (CannonPlugs)Features/Benefits Designed for 12-14 gauge terminals Allows for Deutsch style connections to be repaired versus havingto replace a complete harness Can be used on a variety of equipmentItem No. 4460467Pin Extraction ToolThe Pin Extraction Tool is used to remove pin and socketcontacts from Deutsch (Cannon) style connectionsModel Usage: JLG AWPs and Deutsch Connections (CannonPlugs)Features/Benefits Designed for 16-18 gauge terminals Allows for Deutsch style connections to be repaired versus havingto replace a complete harness Can be used on a variety of equipmentItem No. 4460519Pin Extraction ToolThe Pin Extraction Tool is used to remove pin and socketcontacts from Deutsch (Cannon) style connections.Model Usage: JLG AWPs and Deutsch Connections (CannonPlugs)Features/Benefits Designed for 20-24 gauge terminals Allows for Deutsch style connections to be repaired versus havingto replace a complete harness Can be used on a variety of equipment1-877-JLG-LIFT www.jlg.com8
ELECTRICAL TOOLS AWPItem No. 7002823Pin Extraction ToolThis is a universal extraction tool that accommodates six (6)pin sizes.Model Usage: All EquipmentFeatures/Benefits One tool allows for repair work to be done on multiple sizes andstyles of pins/contacts This tool is a great addition to any service truck with its manyapplicationsItem No. 7002841Pin Extraction Tool P&GPowerThis extraction tool is used to eject the power terminals fromthe drive motors used on JLG Vertical Mast Products.Model Usage: JLG DVL, DVSP, MSPFeatures/Benefits Drive Motor replacement can be costly; using this factoryapproved and recommended tool will help reduce the risk ofdamaging connectionsItem No. 7002854Pin Extraction ToolThe Pin Extraction Tool is used to complete connectionrepairs on the electrical connections for Precision GovernorController JLG PN 1600211.Model Usage: JLG AWPsFeatures/Benefits9 Some machines may require that the four pin connection on theharness be replaced when replacing the precision governorcontroller, this extraction tool is needed to complete that repair This tool is also part of JLG Kit 29108851-877-JLG-LIFT www.jlg.com
ELECTRICAL TOOLS AWPItem No. 7002830Pin Extraction ToolThis Pin Extraction Tool is used to eject the electrical pins fromMini-Fit Connectors that are commonly used on JLG VerticalMast Machines.Model Usage: JLG Models VP, VPSP, DVL, DVSP, MVL, MSPFeatures/Benefits Factory recommended service tool Allows for connections to be repaired and avoid costly harnessreplacementItem No. 7027910JR Power Time Extraction ToolThis extraction tool is used to remove the connectors on JRPower Housings utilized on the JLG Compact Telehandlers.Model Usage: JLG G5-19A and G6-23AFeatures/Benefits Features a tool handle, tool cover with locking latches and anextraction tool tipItem No. 7002842Pin Extraction Tool P&G BrakeThe Pin Extraction Tool is used to remove the electricalterminals for the drive units on some JLG Vertical Mastproducts.Model Usage: JLG DVL, DVSP, MSPFeatures/Benefits Drive Motor replacement can be costly; using this factoryapproved and recommended tool will help reduce the risk ofdamaging connections1-877-JLG-LIFT www.jlg.com10
ELECTRICAL TOOLS GENERAL USAGEItem No. 7027995Pin Extraction ToolThis extraction tools is used to remove positive lockconnector contacts on your equipment .Model Usage: All EquipmentFeatures/Benefits Features a screw driver style handle for precise grip Factory recommended and approved toolItem No. 7002817Pin Extraction ToolThis Pin Extraction Tool is used to remove the contacts fromuniversal Mate-N-Lock connectors.Model Usage: Mate-N-Lock ConnectorsFeatures/Benefits Factory recommended service tool Allows for connections to be repaired and avoid costly harnessreplacement Designed specifically for mate-n-lock connectionsItem No. 7024361Calibration ToolThe Calibration Tool is used to calibrate the joystickcontroller on specific JLG machines.Model Usage: JLG DVL, MVL, MSP, DVSPFeatures/Benefits11 Plugs into a socket under the joystick controller Machine specific tool for the above listed models1-877-JLG-LIFT www.jlg.com
ELECTRICAL TOOLS GENERAL USAGEItem No. 7002848Pin Extraction ToolThis pin extraction tool is used to remove pin and socketcontacts from Tyco and Multimate connections.Model Usage: All EquipmentFeatures/Benefits Works with size 16 pin and socket contacts Will work on 2 different style connectorsItem No. 7002819Pin Extraction ToolThe Pin Extraction Tool is used to remove rectangularconnector contacts.Model Usage: All EquipmentFeatures/Benefits Used with .093” pin and socket contacts Design of the tool allows for socket contacts to be pushed out theback of the connector housingItem No. 7002828Wire StripperThe Wire Stripper is an all purpose wiring tool for one stepstrip and slug removal.Model Usage: GeneralFeatures/Benefits The Wire Stripper features knife type blades and strips wire up to7/8” The Wire Stripper will reduce the risk of frayed or nicked wires1-877-JLG-LIFT www.jlg.com12
ELECTRICAL TOOLS GENERAL USAGEItem No. 7002816Crimping ToolThis Crimping Tool is used to terminate wires ranging from14-20 AWG.Model Usage: All EquipmentFeatures/Benefits Ergonomic Design Features “Certi-Crimp” ratchet control Help reduce partial crimpsItem No. 80963185Hand Crimping ToolThis Crimping Tool is used for crimping weather pack pin andsleeve terminals.Model Usage: All EquipmentFeatures/Benefits Ratcheting style tool Allows for a complete crimp in a single cycle 14-20 AWGItem No. 7002818Crimping ToolThis tool is used to provide a precise crimp on Deutsch stylepins used in HD/HDP style “Cannon Plugs.”Model Usage: JLG AWPs and HD/HDP ConnectionsFeatures/Benefits13 Provides smooth ratcheting action More precise crimp of Deutsch pin Factory recommended service tool1-877-JLG-LIFT www.jlg.com
ELECTRICAL TOOLS GENERAL USAGEItem No. 77363326Deutsch Crimping ToolThis Crimping Tool is to crimp Deutsch style pins and socketsranging in size from 20-12 gauge.Model Usage: All EquipmentFeatures/Benefits Ergonomic Design Help reduce partial crimpsItem No. 7025118Fluke MultimeterThe Fluke Multimeter is used for electrical troubleshootingto measure voltage, resistance, continuity, diode testing, andmore.Model Usage: All EquipmentFeatures/Benefits Large number display for easy reading Backlight for dim light areas Good for both AC and DC voltages and currents Shock and water resistant housingItem No. 7002839Pocket Sized MultimeterThe Pocket Sized Multimeter is used for electricaltroubleshooting to measure voltage, continuity , resistance, anddiode testing.Model Usage: All EquipmentFeatures/Benefits Compact size makes it ideal for job site Capable of performing a wide range of measurements Economically priced metering tool1-877-JLG-LIFT www.jlg.com14
ELECTRICAL TOOLS GENERAL USAGEItem No. 7025945Test Probe PinThe Test Probe Pin slides onto a test probe to ensure a goodconnection between a circuit under test and the measuringinstrument.Model Usage: All EquipmentFeatures/Benefits Insulated to protect from shorting other wires Tested to 60V DCItem No. 70010229Back Probe Pin SetThe Pin Set is used to check connections on MAP sensors aswell as TPS sensors.Model Usage: All EquipmentFeatures/Benefits Flexible 1 1/4” length Easy connection past weather pack seal to the connectorconductorsItem No. 7002800Pin Extraction ToolThis tool is used to remove the contacts from AMP styleconnectors. This tool is for use on 12 Gauge terminals.Model Usage: AMP ConnectorsFeatures/Benefits15 Factory Recommended approved tool Designed specifically for AMP connections1-877-JLG-LIFT www.jlg.com
ELECTRICAL TOOLS GENERAL USAGEItem No. 7025943Battery / Alternator TesterThe Tester can be used to perform a state of charge teston both conventional and maintenance free batteries. Inaddition, the Tester can be used to check for faulty regulatorsand defective output diodes.Model Usage: All EquipmentFeatures/Benefits Used for both 6V and 12V systems Heavy duty insulated clamps 300 Amp JawsItem No. 7025942Rechargeable Soldering IronThe Rechargeable Soldering Iron is used to both installelectrical components as well as repair components.Model Usage: All EquipmentFeatures/Benefits Built in work light Tip heat of 700 degrees can be achieved in 6 seconds Solder up to 100 joints per chargeItem No. 7002805Applicator ToolThe Applicator Tool is used when completing repairs onprinted circuit board terminals and disconnects.Model Usage: All EquipmentFeatures/Benefits Allows for easy termination of pre-cut wires Helps position the wire to the correct depth in the terminal1-877-JLG-LIFT www.jlg.com16
ELECTRICAL TOOLS GENERAL USAGEItem No. 2915221GM Diagnostic KitThe GM Diagnostic Kit is used to troubleshoot fault codes on aGM Engine.Model Usage: JLG AWPFeatures/Benefits This is a complete kit with GM Interface Cable, GM Diagnostic Cable,and GM Diagnostic SoftwareItem No. 70010393Cummins Analyzer KitThe Cummins Analyzer Kit is used to read fault codes, engineconfigurations, and to change operating parameters of aCummins Engine.Model Usage: JLG TelehandlerFeatures/Benefits 17Kit includes handheld device, USB Cable, 9 pin data link cable, 6 pindata link cable, software, and a storage case.1-877-JLG-LIFT www.jlg.com
MISCELLANEOUS TOOLS AWPItem No. 4071009Swing Drive ShimThe Swing Drive Shim is used to help set the gear backlashwhen completing repairs on the swing drive assembly.Model Usage: JLG E600Features/Benefits Conforms to 5/7 pitch fellow stub gear tooth Designed to fit between the pinion and bearing high spot Once backlash is set shim is removed and discardedItem No. 4120040Hex Socket 3/4”This socket is a machine specific socket used to torque thewire rope adjustment nuts on the machines listed. Thissocket is used on the fly extend adjuster nuts.Model Usage: JLG 1200/1350SJPFeatures/Benefits Socket has a common 3/8” square drive Socket is 6” length to provide the necessary reach to adjust theboom cablesItem No. 41200432” Hex SocketThis socket is a machine specific socket used to torque thewire rope adjustment nuts on the machines listed. Thissocket is used on the mid extend/retract and the fly boomretract adjuster nuts.Model Usage: JLG 1200/1350SJPFeatures/Benefits19 Socket has a common 1/2” square drive Socket is 8” length to provide the necessary reach to adjust theboom cables1-877-JLG-LIFT www.jlg.com
MISCELLANEOUS TOOLS AWPItem No. 7016652Small Huck-Bolt InstallationToolThe Small Huck-Bolt Installation Tool is used to install small huckmagna-lock blind fasteners to the platform gate for any makemodel machine. This tool is operated by hand-power, making itideal for use in the field where power supplies are limited.Model Usage: JLG AWPsFeatures/Benefits Requires minimum operator effort to develop maximum pullItem No. 1001128892Electric Scissor LiftMaintenance Safety PropThe Safety Prop is used to support partially raised scissor armswhen performing maintenance.Model Usage: JLG 1930ES, 2030ES, 2630ES, 2646ES, 3246ESFeatures/Benefits No tools required for installation Supports partially raised scissor arms Great way to reach economy orderItem No. 7002822Potentiometer ScrewdriverThe Potentiometer Screwdriver is used to make adjustments tothe potentiometer / speed controller on your machine.Model Usage: JLG AWPsFeatures/Benefits Convenient tool that will fit in your pocket Also included in kit PN 70166531-877-JLG-LIFT www.jlg.com20
MISCELLANEOUS TOOLS AWPItem No. 4340710AWP Service Boom StandThe Service Boom Stand is a JLG endorsed maintenance device.This is a heavy duty structure that will support the boom of yourmachine during maintenance and repair.Model Usage: JLG Boom Lifts (Excluding All Ultra Booms and150HAX)Features/Benefits Supports loads up to 3,600 lb. (1,633 kg) JLG endorsed High gauge steel construction Extends up to 11 feet in total heightItem No. 7024526Hand Held TorchThe Hand Held Torch is used as a plasma cutter to cut metal.Model Usage: JLG Boom LiftsFeatures/Benefits The Hand Held Torch can be mounted on JLG Boom Lift’s with side entryplatforms Comes with a 20 foot cable Always refer to appropriate machine manuals prior to installingoptional componentsItem No. 7016655Wire Rope Sheave GaugeThe Wire Rope Sheave Gauge is used to inspect the dimensions ofwire rope sheaves inside the boom.Model Usage: JLG Boom LiftsFeatures/Benefits21 Technicians can use this gauge to ensure that sheaves have the properwear and dimensions This part is included in JLG Special Tool Kit PN 70166531-877-JLG-LIFT www.jlg.com
MISCELLANEOUS TOOLS TELEHANDLER & GENERAL USAGEItem No. 7025800Drum Brake Adjustment ToolThe Drum Brake Tool is used to adjust the clearance between thebrake drum and brake shoe on your equipment.Model Usage: GeneralFeatures/Benefits Another multi use tool offered by JLG to make work easier around theshop and out on the job siteItem No. 7025801Brake Bleeder WrenchThe Brake Bleeder wrench is used to bleed a brake system. It isessential to use the correct tool for this job to avoid rounding offthe bolt.Model Usage: GeneralFeatures/Benefits The Brake Bleeder Wrench features a 3/8” 6 point head and also a 7/16”12 point head.Item No. 7025304Fork CaliperThe Fork Caliper is used to measure wear on your telehandlerforks.Model Usage: TelehandlersFeatures/Benefits The Fork Caliper is a handy tool to let you know when forks are worn andunreliable. The Caliper will let you know when forks need to be replaced.1-877-JLG-LIFT www.jlg.com22
MISCELLANEOUS TOOLS GENERAL USAGEItem No. 7016653Special Tool KitThe Special Tool Kit includes the following tools: pin extractiontools, cylinder seal tools, and screwdrivers.Model Usage: JLG AWPs and TelehandlersFeatures/Benefits This kit combines many of the most common JLG tools into one toolcase JLG recommended and approved Great addition to any service truckItem No. 7014676Tool KitThe Tool Kit is a great addition to any service truck. The kitcontains many of the common tools needed for any job site.Model Usage: GeneralFeatures/Benefits Four Piece Crescent Wrench Set Allen Wrench Set Magnetic Bit Driver Set Combination Wrench Set Standard Sizes Tool BoxItem No. 7016654Magnetic Pocket ScrewdriverThe Magnetic Pocket Screwdriver is a convenient tool thatcomes in handy around the shop or on any job site.Model Usage: All EquipmentFeatures/Benefits 23Small enough
The factory approved tools offered by JLG will help you get your equipment back on the job site quicker. We offer a long list of electrical, hydraulic, drive train, and general shop tools to help keep your equipment running. How to Order Visit us online at onlineexpress2.jlg.com Call us at 1-877-554-5438 Fax yo
JLG Industries (Italia) s.r.l. Via Po. 22 20010 Pregnana Milanese -MI-Polska Tel: 48 (0) 91 43 58 200 JLG Polska z.o.o. Krolewska 27 00-060 Warsawa Sverige Tel: 46 (0) 8 506 59500 JLG Sweden AB Enköpingsvägen 150 Box 704 SE-175 27 Järfälla United Kingdom Tel: 44 (0) 870 200 7700 JLG Industries (United Kingdom) Limited Bentley House .
1 JLG Drive McConnellsburg, PA 17233-9533 Telephone 717-485-5161 Toll-free in US 877-JLG-LIFT Fax 717-485-6417 www.jlg.com An Oshkosh Corporation Company Part No. 3132250 Printed in USA MORE ATTACHMENTS, MORE VERSATILITY JLG offers a wide range of attachments to fit their high capacity telehandlers, from standard carriages to highly specialized .
Can't find the attachment you are looking for? Contact your JLG Aftermarket Parts representative at 1-877-JLG-LIFT or visit www.jlg.com. allet options continue below Non-Current Production - Pallet Forks, JLG Available Through JLG Aftermarket Parts TYPE Pallet CAPACITY PER FORK AT 24 IN. LOAD CENTER 3800 lb 4409 lbs. (rated at 20" load center .
Tools At JLG, our goal is to help make your work easier. We offer a full line of tools to help increase your productivity. The factory approved tools offered by JLG will help you
Online: onlineexpress2 .jlg .com Call: 1-877-JLG-LIFT (1-877-554-5438) Fax: 1-800-733-8939 Email: partsprograms@jlg .com. TABLE OF CONTENTS. 1-877-JLG-LIFT www .j
For complete specifications, visit www.jlg.com Due to continuous product improvements, JLG Industries reserves the right to make specification and/or equipment changes without prior notification. These machines meet or exceed ASME B56.6-2005 as originally manufactured for intended applications. 6036 6042 8042 10042 10054
For complete specifications, visit www.jlg.com Due to continuous product improvements, JLG Industries reserves the right to make specification and/or equipment changes without prior notification. These machines meet or exceed ASME B56.6-2005 as originally manufactured for intended applications. 6036 6042 8042 10042 10054
Remember, first aid is a practical skill so the more you physically practice these skills and techniques the better. Completing a first aid course is highly recommended to ensure you can have supervision from an expert in first aid who can check your skills. As you go through the programme ensure you are gathering evidence to upload into eDofE. For example, you could upload photos of you .
