SECTION FIFTEEN OIL MIST SYSTEMS - Merck Industrial
SECTION FIFTEENOIL MIST SYSTEMS Oil-Mist Generators High Capacity Oil-Mist Generators Oil-Mist System Components Oil-Mist System Accessories Oil-Mist Nozzle Performance Curves Large Capacity GeneratorPerformance Curves1-866-4-ALEMITE (866-425-3648)Alemite oil mist systems are used to service all types ofmachine elements that require continuous lubrication, suchas rolling element bearings and chain drives. These reliablesystems have no moving parts, deliver a constant, measuredstream of clean, atomized oil and are a cost-effective optionfor ongoing automatic lubrication.Alemite Product Catalog 173
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST GENERATORSAlemite Oil-Mist Generators provide lubrication for multiple lubrication points or machines.3920 SeriesFEATURES: Relief value provides over-pressure protection Clear 1 pint nylon reservoir allows visual inspection ofoil-level and mist generation Refill loader fitting assures contamination-free oilreplenishment – requires manual refill pump (388034) Aluminum mist head provides corrosion protection forlong trouble-free service Oil pick-up screen prevents entrance of contaminantsinto mist generatorINCLUDES: Float switch provides signal when oil replenishment is required Filter/regulator adjusts mist generator performance; includes automatic water drain Air solenoid value allows automatic on-off operation when wired to machine driver or control Steel mounting plate pre-piped assembly allows quick installationProduct #CFM nominalFlow rangeMountingplateOil heaterOil levelswitchFilter/regulatorAir 10.3 - 1.4 CFM0.3 - 1.4 CFM0.3 - 1.4 CFM0.3 - 1.4 CFM0.3 - 1.4 CFMYesYesYes-120 VAC120 VAC220 VACYesYesYes120 VAC120 VAC220 VACApproximate oil consumption rate 0.277 x CFM ounces per hour of operation174 Alemite Product Catalogwww.alemite.com
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST GENERATORS3940 SeriesFEATURES: Relief value provides over-pressure protection Refill loader fitting assures contamination-free oil replenishment– requires manual refill pump (388034) Oil level sight glass provides visual inspection of oil level Cast aluminum 1 gallon reservoir baked polyester powdercoated for decades of corrosion protectionINCLUDES: Float switch (inside the reservoir) provides signal when oilreplenishment is required Filter/regulator adjusts mist generator performance; includesautomatic water drain Air solenoid value allows automatic on-off operation when wired to machine driver or controlProduct #CFM nominalFlow rangeMountingplateOil heaterOil levelswitchFilter/regulatorAir 2.32.32.32.30.3 - 1.4 CFM0.3 - 1.4 CFM0.3 - 1.4 CFM0.3 - 1.4 CFM0.3 - 1.4 CFM0.8 - 3.1 CFM0.8 - 3.1 CFM0.8 - 3.1 CFM0.8 - 3.1 CFM0.8 - 3.1 CFM0.8 - 3.1 CFMYesYesYesYesYesYesYesYesYesYes120 V AC120 V AC220 V AC120 V AC120 V AC220 V AC120 V AC220 V AC120 V AC120 V AC220 V AC120 V AC120 V AC220 V AC120 V AC120 V AC220 V ACYesYesYesYesYesYesYesYesYesYes120 V AC220 V AC120 V AC220 V AC120 V AC220 V AC120 V AC220 V ACApproximate oil consumption rate 0.277 x CFM ounces per hour of operation1-866-4-ALEMITE (866-425-3648)Alemite Product Catalog 175
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST GENERATORSModular Oil-Mist Lubrication GeneratorsThe Alemite modular oil-mist generators includes a3 gallon reservoir with clean-out/inspection plate,relief valve, manual oil loader valve, mist pressuregauge, inlet air assembly (filter with auto water drain,regulator and pressure gauge) and oil heater.INCLUDES: Air temperature digital display (optional) 3 gallon (usable) oil reservoir Control box with switches (optional) Manual oil fill loader fitting Pressure relief valve Air heater (optional) Oil level sight glass Oil temperature gauge Air regulator with gauge Air filter with auto water drain Internal oil heater Internal float switches Auto-refill oil solenoid valve (optional) Mist pressure gaugeOPTIONAL ACCESSORIES: Signal devices- Horn- Alarm- Refill operation- Normal Automatic refill pump (388415)176 Alemite Product Catalogwww.alemite.com
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST GENERATORSModular Oil-Mist Lubrication GeneratorsProduct #(1)VoltageFlow 2302-(X)32304-(X)32309-(X)115 V115 V115 V115 V230 V230 V230 V230 V1 CFM2.3 CFM4.3 CFM9.7 CFM1 CFM2.3 CFM4.3 CFM9.7 CFM(1)See table at right for ordering various optionsVersions(1)Product descriptionABCDE Basic oil-mist generator with 3 gallon reservoir(Basic mist generator with 3 gallon reservoir with clean-out/inspection plate, relief valve, manual oil loader valve, mistpressure gauge, inlet air assembly (filter with auto water drain,regulator and pressure gauge) and oil heater (order manual refillpump 388034 separately if indicated))Mounting plateAudible and visual alarm lightsHigh/low mist pressure switchesNEMA 4 control boxAutomatic oil refill capability with solenoidvalve, filter and switch(2)(3)Air heater and temperature controller (1)A manual pump (P/N 388034) is required to refill oil reservoir. Sold separately.Does not include pneumatic refill pump(3)Includes 40 micron cleanable oil filterApproximate oil consumption rate 0.277 x CFM ounces per hour of operation(2)Part Number Configuration Examples:31159-ABasic generator with 9.7 CFM nozzle,oil heater and mist pressure gaugeonly. 115 V AC supplied 54-D31154-E1-866-4-ALEMITE (866-425-3648)32304-BBasic generator with 4.3 CFM nozzle,oil heater, mist pressure gauge,mounting plate, mist pressureswitches, alarm lights and NEMA 4control box. 230 V AC 302-C32302-D32302-E31152-CBasic generator with 2.3 CFM nozzle,oil heater, mist pressure gauge,mounting plate, mist pressureswitches alarm lights and NEMA 4control box, automatic oil refillcapability. 115 V AC supplied 309-B32309-C32309-D32309-EAlemite Product Catalog 177
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST GENERATORSHigh Capacity Oil-Mist GeneratorsFEATURES: 3.6 gallon oil reservoir Low oil level float switch Mist pressure switch (high & low) Oil level sight glass Air pressure gauge Mist pressure gauge Oil temperature gaugeOPTIONAL ACCESSORIES Alarm annunciator (387275)- Required to provide visual/audiblealarm signals Automatic oil refill kit (385789)- Includes 3-float float switch and in-line oil filter- Refill kit also requires oil solenoid valve115 V (383647-1)230 V (387449) Automatic refill pump package (388415)- Includes 1:1 ratio air-driven pump with accessories including filter/regulator, 7 ft long hose and valvesdesigned for use with 55 gallon oil drums.Product #CFM nominalFlow rangeNo. of nozzlesMist 20-B63721-B63722-B63726-B69.713214165132141653.5 - 16.5 CFM5.2 - 21 CFM7.5 - 33 CFM15 - 45 CFM31 - 73 CFM5.2 - 21 CFM7.5 - 33 CFM15 - 45 CFM31 - 73 CFM1112211222-1/2" NPTF(f)2-1/2" NPTF(f)2-1/2" NPTF(f)2-1/2" NPTF(f)3" NPTF(f)2-1/2" NPTF(f)2-1/2" NPTF(f)2-1/2" NPTF(f)3" NPTF(f)120 V AC, 60/50 HZ120 V AC, 60/50 HZ120 V AC, 60/50 HZ120 V AC, 60/50 HZ120 V AC, 60/50 HZ240 V AC, 60/50 HZ240 V AC, 60/50 HZ240 V AC, 60/50 HZ240 V AC, 60/50 HZApproximate oil consumption rate 0.277 x CFM ounces per hour of operation178 Alemite Product Catalogwww.alemite.com
SECTION FIFTEENOIL MIST SYSTEMSHIGH CAPACITY OIL-MIST GENERATORSHigh Capacity Oil-Mist Generatorswith Air HeaterFEATURES: Thermo-Aire air heater 3.6 gallon oil reservoir Low oil level float switch Mist pressure switch (high & low) Oil level sight glass Air pressure gauge Mist pressure gauge Oil temperature gauge Air temperature gaugeOPTIONAL ACCESSORIES Alarm annunciator (387275)- Required to provide visual/audiblealarm signals. Automatic oil refill kit (385789)- Includes 3-float float switch and inline oil filter.- Refill kit also requires oil solenoid valve115 V (383647-1)230 V (387449) Automatic refill pump package (388415)- Includes 1:1 ratio air-driven pump with accessories including filter/regulator, 7 ft long hose and valvesdesigned for use with 55 gallon oil drums.Product #CFM nominalFlow rangeNo. of nozzles Mist outletVoltage solenoidand oil heaterVoltageair -BW63732-BW63736-BW613214165132141655.2 - 217.5 - 3315 - 4531 - 735.2 - 217.5 - 3315 - 4531 - 7311221122120 V AC, 60/50 Hz120 V AC, 60/50 Hz120 V AC, 60/50 Hz120 V AC, 60/50 Hz240 V AC, 60/50 Hz240 V AC, 60/50 Hz240 V AC, 60/50 Hz240 V AC, 60/50 Hz240 V AC, 60/50 Hz240 V AC, 60/50 Hz240 V AC, 60/50 Hz240 V AC, 60/50 Hz240 V AC, 60/50 Hz240 V AC, 60/50 Hz240 V AC, 60/50 Hz240 V AC, 60/50 Hz2-1/2" NPTF(f)2-1/2" NPTF(f)2-1/2" NPTF(f)3" NPTF(f)2-1/2" NPTF(f)2-1/2" NPTF(f)2-1/2" NPTF(f)3" NPTF(f)Approximate oil consumption rate 0.277 x CFM ounces per hour of operation1-866-4-ALEMITE (866-425-3648)Alemite Product Catalog 179
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST SYSTEM COMPONENTSApplication Reclassifier FittingsReclassifier fittings perform two critical functions: They maintain consistent system mist pressure for all lubrication points They deliver a measured amount of mist flow to each point, as determined by their orifice sizeEvery lubrication point requires a reclassifier fitting.Since oil-mist can be applied to a wide array of machine elements (bearings, gears, chains, etc), Alemite offers fourdifferent types of fittings. Each type provides a different degree of reclassification of the dry mist into a suitable degreeof wetness to adequately lubricate the element.Mist FittingsPrimarily used for enclosed bearing housings and rely on thebearing velocity to provide the reclassifying function. Theyare used on both pure mist and purge mist applications. Brassfittings have black zinc finish.Inlet 1/8" NPT(f)(1)Outlet1/8" PTF(m)(1)Outlet1/4" 303-16Inlet 1/4" OD tube fitting(2)Outlet1/8" 90-10381290-16303 16CFM @20 in. .089"Length0.44"0.44"0.44"0.44"0.44"0.44"Flow 240.380.490.68SAE special shortIncludes nut and sleeve180 Alemite Product Catalogwww.alemite.com
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST SYSTEM COMPONENTSApplication Reclassifier FittingsSpray FittingsCompared with mist fittings, spray fittings convert a greaterpercentage of mist into a wetter spray. Primarily used tolubricate chain, gear teeth and slow-moving equipment.Can also be used to apply a thin oil film on surfaces. Chiselpoint tip should be located within ½" to 1" of surface to belubricated. Fittings have black zinc finish.Inlet1/8" NPT(m)Inlet1/4" OD tube fittingOutlet1/8" NPT(m)Outlet1/8" 88-2381288-3381288-5381288-81-866-4-ALEMITE 055"0.067"Length1.38"1.38"1.38"1.38"1.38"CFM @20 in. H20Flow .070.160.30Alemite Product Catalog 181
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST SYSTEM COMPONENTSCondensing FittingsThese fittings convert mist into liquid oil within the fittingitself. The condensed oil flows by gravity to the machineelement. Fittings are made of brass with a bright zincfinish.Inlet1/8" NPTF(m)Inlet1/4" OD tube fittingOutlet1/8" PTF(m)(1)Outlet1/8" 1281-5(1)381282-1381282-2381282-3381282-5Orifice (baffled)SizeSLOT .014 RSLOT .020 R2 SLOTS .020 R3 SLOTS .020 R5 SLOTS .020 R6 SLOTS .020 RLength0.380.380.380.380.380.38CFM @20 in. H20Flow 080.130.210.25SAE special short182 Alemite Product Catalogwww.alemite.com
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST SYSTEM COMPONENTSSpray Nozzle FittingsLike spray fittings, spray nozzle fittings convert mistinto a wetter spray. Whenever the required mist flowexceeds the capacity of the maximum spray fittingsize, spray nozzle fittings are used. Spray nozzle fittingscontain from 1 to 14 flow holes. Each hole passes thesame amount of mist as the largest spray fitting. Oneend threaded fittings (not shown) are usually installedfrom inside a very large bearing housing and have atightening slot on the opposite end. Fittings are brass.One end threaded1/2" 370-6326370-7326370-8326370-9326370-10(1)(2)3/4" NPTF(m)Both ends threaded1/4" 83617-141/2" 84280-6384280-7384280-8384280-9384280-10Number oforifices(2)Total flow area(square inch)CFM @20 in. 3.43.74.04.3SAE short0.067 dia – 1.38 lg1-866-4-ALEMITE (866-425-3648)Alemite Product Catalog 183
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST SYSTEM COMPONENTSManifold blocksDesigned to provide multiple threaded outlets from one mist headerdrop line. Two (2) mounting clamps included with all aluminummanifold blocks.381192-2(shown withmounting clamps)381193-2381190-2Product # MaterialSizeEnd 71-1/8" Square1-1/8" Square1-1/8" Square1-1/8" Square1-1/8" Square1-1/2" Hex3/8" NPT(f) / 3/8" NPT(f)3/8" NPT(f) / 3/8" NPT(f)3/8" NPT(f) / 3/8" NPT(f)3/8" NPT(f) / 3/8" NPT(f)3/8" NPT(f) / 3/8" NPT(f)3/4" NPT(f) / 1/2" NPT(f)AluminumAluminumAluminumAluminumAluminum304 SS381174-2Outlet ports1/8" NPT(f)234886388037LocationLengthAll on one sideAll on one sideTwo on one side, two on opposite sideFour on one side, four on opposite sideFour on one side, four on adjacent sideTwo on each opposite flat3" (76 mm)4" (102 mm)3" (76 mm)5" (127 mm)5" (127 mm)3" (76 mm)Manifold Block Plugs:End Port Pipe Plug (48925) 3 8" NPT(m)Outlet Port Pipe Plug (1480) 1841 8" NPT(m) Alemite Product Catalogwww.alemite.com
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST SYSTEM COMPONENTSSight Glass with Snap Valve (385662-A1)Clear acrylic sight glass provides visual check of condensed oil. Brass snap valve permits quickdraining and closes when released. Used on both manifold blocks and bearing housing drains.Includes ½" NPT(m) adapter. Add adapter (339596) to attach to aluminum manifold blocks.385662-A1Sight Glass with 304SS Snap Valve (388243)Clear acrylic sight glass provides visual check of condensed oil. 304SS snap valvepermits quick draining and closes when released. Used on both manifold blocksand bearing housing drains. Includes 304SS ½" NPT(m) adapter.Stainless Steel Mist Manifold Assembly (388236)Includes stainless steel manifold block (388037), 4" long acrylic sight glass(388237), stainless steel push-button drain valve, stainless steel adaptersand 3 8" OD stainless steel tube fitting.388236Mist Collection Container (387613)72 oz. Nalgene bottle with special aluminum cap allows condensed oil andvented mist to be collected from up to six bearing housings. Translucentbottle allows visual inspection of oil level. Bottle is easily removable forproper disposal of condensed oil. Compatible with both mineral andsynthetic oils. Cap has six (6) ¼" NPT(f ) connections.387613Stainless Steel Mist Collection Container (388235)12 gauge 316 stainless steel tank holds approximately 1.5 gallons (5.7 liters) ofcondensed oil and vented mist from up to six bearing housings or drains. Roundsightglass allows visual inspection of oil level. Vent and overflow tubes, as well as½" NPT drain valve included.3882351-866-4-ALEMITE (866-425-3648)Alemite Product Catalog 185
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST SYSTEM COMPONENTSManual Refill Pump and Hose/Filter Assembly (388034)Permits refilling of mist generator oil reservoirs during operation. Includes Reservoir RefillHose Assembly P/N 380696 (7 ft hose with 40 micron cleanable filter and loader coupler) thatassures only clean, filtered oil enters reservoir. Pump has 3 gallon container and carry handle.Required on 1 pint, 1 gallon and modular mist generators without auto-refill capability.388034186 Alemite Product Catalogwww.alemite.com
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST SYSTEM ACCESSORIESAutomatic refill pump package (388415)Includes 1:1 ratio air-driven pump with accessories including filter/regulator, 7 ft long hose and valves. For 55 gallon oildrums only (drum not included).FOR USE WITH: Modular generators- C and D models only High-capacity generators- 3720 and 3730 models with optional auto-refill kitINCLUDES: Hose assembly (317803-3) Hose assembly (317813-7) Suction tube (338147-4) Filter/regulator (7936) ½" NPT union (17737) Adapter (51888) ½" NPT full port valve (388217) Ram pump (9916-A1)1-866-4-ALEMITE (866-425-3648)Alemite Product Catalog 187
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST SYSTEM ACCESSORIESMist Pressure Gauge1/4" NPT(m) back mount (384889)1/8" NPT(m) bottom mount (382064)1/4" NPT(m) bottom mount stainless steel (388612)When installed in the mist distribution header of 1 pint and 1 gallon mistgenerators, these gauges provide visual assurance of proper mist pressure in thesystem. Included in other mist generator models. Gauges measure 0 to 100" H2O.384889Alarm Annunciator (387275)Provides both visual and audible warning of system faults when connected to oillevel float switch and low/high mist pressure switch (optional). Includes red andgreen status lights, as well as audible horn with disable switch. Dry contacts provided to energize remote alarms(10 amp max). 120 V AC, 50/60 Hz NEMA 4X non-metallic enclosure with mounting bracket Dimensions: 6.4" wide x 8.4" tall x 4.8" deep Use with all models that do not have status lights387275Mist Pressure Switch (385033)When installed in the mist distribution header of 1 pint and 1 gallon mistgenerators (and used in conjunction with an optional alarm annunciator), thisswitch responds to either a rise or a drop in system pressure by sending an alarmsignal to the alarm annunciator. Factory set at 8" H2O (falling) and 55" H2O (rising)mist pressure. Settings can be easily adjusted in the field. Rated for 10 amp @ 120 V AC ¼" NPT(f ) pipe connection and ½" NPSM(f ) conduit connection188 Alemite Product Catalog385033www.alemite.com
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST NOZZLE PERFORMANCE CURVES1.0 CFM Nozzle2.3 CFM Nozzle4.3 CFM Nozzle ")) % "( & % # # &# 1-866-4-ALEMITE (866-425-3648)Alemite Product Catalog 189
SECTION FIFTEENOIL MIST SYSTEMSOIL-MIST NOZZLE PERFORMANCE CURVES ")) 9.7 CFM Nozzle % "( & % # # &# !(( 13 CFM Nozzle # !' % " " ##%" !(( 21 CFM Nozzle # !' % " " ##%" 190 Alemite Product Catalogwww.alemite.com
SECTION FIFTEENOIL MIST SYSTEMSLARGE CAPACITY GENERATOR PERFORMANCE CURVES #**! %9.7 CFM Nozzle %& !#) & #'& "# & "# '! & %%' #**! %13 CFM Nozzle & #'& "# & "# '! & %%' (% %%' #%% #' %%# % %%' #%% %& !#) '! & %%' ")) # 21 CFM Nozzle % "&% #!" # % #!" # & % # # &
OIL MIST SYSTEMS OIL!MIST GENERATORS Modular Oil-Mist Lubrication Generators The Alemite modular oil-mist generators includes a 3 gallon reservoir with clean-out/inspection plate, relief valve, manual oil loader valve, mist pressure gauge, inlet air assembly (filter with auto water drain, regulator and p
Oil Mist Catalog 3 There are two techniques of applying oil mist lubrication to machine elements: Pure Mist and Purge Mist Pure Mist In the pure mist technique, the oil mist is supplied to a bearing housing which has been completely drained of oil. Purge Mist In the purge mist technique, the oil mist is conveyed into the vapor space above theFile Size: 1MB
N 0 N 0 EM For Oil Sealed Rotary Vane Vacuum Pumps All oil mist filters come with media cartridge Oil Mist Filter with inlet KF16 for Pumps up to 5 CFM Oil Mist Filter with inlet 1"-20 Fine NPTfor Pumps up to 5 CFM Replacement Cartridge for P1 01879, P1 01877 Oil Mist Filters Oil Mist Filter with Drain Back, inlet KF25 for Pumps up to 16 CFM
and an LCD unit. The oil mist lubrication sensor IP receives data input from eight oil mist lubrication sensors. The communication IP transmits oil mist lubrication sensor data and pump control data to the master computer. C. Oil Mist Lubrication Sensor . In An ATMEGA8 [6] was used as a processor for the oil mist lubrication sensor.Author: Cheol-Hong Moon
Geometry of mist eliminator. (a) Reference mist eliminator, (b) Mist eliminator with perforated plates. Table 1. Detailed dimensions of the mist eliminator. Parameter Reference Mist Eliminator Mist Eliminator with Perforated Plates ɵ 45 45 a 8.6 mm 8.6 mm b 4.3 mm 4.3 mm c - 8.6 mm d 118.5 mm 118.5 mm g - 4.3 mm w 150 mm 150 mm
Upon receipt of the motor, the oil-mist system must be connected. For motors labeled Provisions Only for Oil Mist Lubrication or Oil Mist Ready, purge all oil and/or grease from the bearings. Remove the oil inlet and oil outlet pipe plugs from the bearing brackets, caps, or remove the extension tubes from the drive end and non-drive ends of the .
1. Mist escapes through the machine tool access doors, chip conveyors and other openings in the machine tool. 2. Too much mist is pulled into the mist collector, limiting proper cooling and lubrication. 3. The mist collector is collecting so much mist that it cannot filter it fast enough, requiring frequent filter changes.
What can Oil-Mist do for you? Alemite Oil-Mist Lubrication Systems deliver controlled, continuous lubrication to bearings, gears, chains, and other moving parts that are vital to the service life and productivity of plants and machinery. Alemite oil mist systems have been in operation for over 50 years. These systems are reliable, safe, green .
Nazism and the Rise of Hitler 49 In the spring of 1945, a little eleven-year-old German boy called Helmuth was lying in bed when he overheard his parents discussing something in serious tones. His father, a prominent physician, deliberated with his wife whether the time had come to kill the entire family, or if he should commit suicide alone. His father spoke about his fear of revenge, saying .
