Introduction To Mechatronics - Anasayfa

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Introduction to MechatronicsEEE436

Definition of MechatronicsMechatronics basicallyrefers to mechanicalelectronic systems andnormally described as asynergistic combination ofmechanics, electrical,electronics, computer andcontrol which, whencombined, make possiblethe generation of simple,more economic, and reliablesystems.The term "mechatronics" was first assigned by Mr. Tetsuro Mori, asenior engineer of the Japanese company Yaskawa, in 1969.

Control codeSensing ter, variablesMechanicalCommand SignalcomponentsActuatorActuationPLANT(Robot, Autonomous Guided vehicle, Numerical Controlled Machine,Vehicle engines, Consumer products, Conveyor systems, Assembly systems,Cranes, Defense equipments, Air craft engines, Other machines,consumer products, etc)Physically, a mechatronic system is composed of four primecomponents. They are sensors, actuators, controllers andmechanical components. Figure shows a schematic diagram of amechatronic system integrated with all the above components.

Example 1 of Mechatronic SystemsRobotRobot examplesRobot sensors

Example2 of Mechatronic SystemsMotion and Force Control of an IndirectDrive Robot

Examples: 3 of Mechatronic Systemsprogram to track straight line program for collision avoidance in outsidecorridor

Example: 4 of Mechatronic SystemsA computer disk drive isan example of arotary mechatronicsystem Requires– Accurate positioning ofthe magnetic read head– Precise control ofmedia speed– Extraction of digitaldata from magnetic media

Example: 5 of Mechatronic SystemsWashing Machine System Requirements– Understanding of loadsizes– Receptacle to hold clothes– ‘Plumbing’ (depth measurement)– Agitation of drum– Ease of use, Reliability– Low Cost Actuators– AC or DC Motors– Water inlet/drain Sensors– Water level– Load speed/balance

Example: 6 of Mechatronic SystemsMechatronic is every where

Example: 7 of Mechatronic SystemsMechatronic is every where

Example: 8 of Mechatronic SystemsMechatronic is every where

Example: 9 of Mechatronic SystemsMechatronic is every where

Units to be Covered 1 Introduction to mechatronic systems.2 Sensors & Signal Conditioning.3 Actuating Systems: Pneumatic and Hydraulic4 Actuating Systems: Mechanical, Electrical ;5 System Modeling: Mathematical Modeling, Electrical modeling6 System Modeling: Mechanical Modeling, Thermal Modeling.7 System Response.8 Closed Loop Control.9 Microprocessors and Microcontroller systems.10 PLC system.11 Mechatronic System Projects: Study case

Our approach to cover essentialunits Lectures,Exercises,Assignments ,Projects and presentationAssessment Methods:MethodQuantity(%)Project120Midterm Exam(s)240Final Exam140

Sensors and Signal Conditioning Sensorsperformance: Range,span, accuracy,sensitivity, errors,.Resolution Displacement,position, motion andvelocity sensors, Fluid sensors, liquidflow, liquid level Temperature sensors Light sensorsThermistors

A collection of SensorsGPSLinear EncoderCameraGyroscopeLever SwitchSonar RangingLaser RangefinderAccelerometerPiezo BendPIRRotaryEncoderResistive BendPressurePyroelectricDetectorMetal DetectorPendulum ResistiveTiltUV DetectorGasMagnetometerIR ModulatorReceiverMicrophoneInfrared RangingCDS CellCompassRadiationMagnetic Reed Switch

Signal conditioning Analog Output Opamps circuit ADC/DAC circuits Wheatstone bridgeSigCondDAC

Actuating System: Pneumatic and HydraulicHydraulic Power SupplyPumpCheck valveAccumulatorPressure relief valveDirectional control valvePressure control valveProcess control valve

Actuating System: Mechanicaly Types of motion– FreedomKinematicchains, barchain links,slider-crankmechanismCams, geartrainsBelt and chainFueldrives,bearingsw3 , α3 PositionBL-3θ3PINIONw4 , α4L-4Cw2 , kAxisPiston(Slider)AxisCylinderShaft(d)(e)

Electrical Actuation Switching devices– Mechanical switches Keyboards, limitswitches, switches– Relays– Solid-state switches Diodes, thyristors,transistors– On-Off Solenoids– Push something Starter solenoid,pneumatic or hydraulicvalve Drive systems– DC., AC., or steppermotors– How to achieve speedcontrol

System Modeling:Mathematical Modeling Understand SystemFunction and IdentifyInput/Output Variables Draw Simplified SchematicsUsing Basic Elements Develop Mathematical ModelEx:Consider an open tank with aconstant cross-sectional area, A:hpCρgh pr pCr ρghqIN qOUT p&Cr prqINpC qOUTthe rate of change inpressure, p,the input flow rate, qIN ,the output flow rate, qOUT C ddVolum () ( Ah) Ah&dtdtρgh&qIN qOUT Ah& A & p&Crρgh ρg

System Response . Dynamic responseTransient and steady state responseFirst and second order systemFrequency response systemy(t)pMp 1%10.5td0trtsts

Closed Loop Control. Closed loop controlsP, PI,PID controllersDigital ControllersImplementing control modesAdaptive control

Microprocessors / Microcontroller systems

PLC System

PLC system

PLC system PLC programming PLC Ladder and functionalblock

Case Study: Motor Control

PC-based Measurement and ControlPc BoardSerial/paralellGPIBCAN BUS

Case Study: Motor Control

Projects Select one of the Mechatronic components and write , present andsubmit your projects Examples: Sensors: Robot sensor Biomedical engineering sensors PIC, 8051 PLC .etc DC motor speed control Washing machine mechanism .etc. Starting of IM with PLC Temperature measurement and display with 8051

Mechatronics basically refers to mecha nical elec tronic systems and normally described as a synergistic combination of mechanics, electrical, electronics, computer and control which, when combined, make possible the generation of simple, more economic, and reliable systems. The term "mechatr

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