Max 1500 Pro

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1500 PRO5 Years WarrantyPlease readwarranty policyFAIL SECUREHigh Traffic CommercialBrushless DC Slide Gate OperatorThe Maximum Level of Gate ControlTRUE SECURITY. DSP MOTION CONTROL. HIGH PERFORMANCESAFETY SENSORS REQUIRED FOR UL 325 2018UL 2018 THE NEW STANDARD

MAX1500 PROFEATURE LISTMECHANICAL SPECIFICATIONS Max 1500 PRO Slide Gate Operator dimensions (14.5” W x 19” D x 25.5” H) 7.5” chain heightHeavy duty direct drive gear box Size 50, 30:1 gear ratioMax 1500 PRO capacity 1500lbs /50ft long gate speed 12” per second for class I II, III and IVIndependent Opening and Closing speed control for primary and secondaryDirect gear drive (no internal chains, belts, or pulleys)Corrosion protection gold zinc coating and electrostatic powder coating appliedContinuous cycle at extreme temperature ranges—overheating not possibleIntelligent ramp-up and ramp-down for smooth operationSelectable short or long ramp-downShipping weight of Max Slide Gate Operator: Max 1500 PRO (152 lbs)Programmable virtual OPEN & CLOSE limit (Limits auto-set in the event of a total power loss)ELECTRICAL SPECIFICATIONS Electronic Release: Jog switch at front cover sliding windowBrushless DC motor equivalent to 1/2 HP AC motorProgrammable gate speed controls, 16 selectable speedsAutomatic gate position reset requires optional magnets and sensors or when using virtual limits,positive stops on both gate directionsModular system design for ease of serviceSwitchable 115/230 voltage selectionAdaptive DSP control for advanced brushless DC motion controlReal time performance analyzer and event log (OBD PORT and Black Box) 8000 events includingthe history of error failureLCD display that reports past and recent errorsLow voltage wiring capabilities for remote power up 500 ft (no battery needed)‘Solar Ready’ battery module with built-in advanced solar regulatorIntelligent power management system with energy saver modeBuilt-in 12vdc and 24vdc outputsGold contact input connections and automobile grade connectorsSelectable open timer 0 to 60 seconds with ‘timer off’ option-4F to 165F (-20C to 74C) operational temperature range including battery performance withoutneeding a heaterRobust lightning protection up to 20KVolts and 10KAmps on all inputs and outputs (44 channels)including loop detector input connections Unique to Max Slide Gate Operator Series

Motor overcurrent safety shut off for additional protectionThis operator includes a battery backup module providing on average 200 cycles in case of power failureThree modes of selectable battery backup functionsState machine design electronics with ultra-fast microprocessorOn-board three button stationSECURITY SPECIFICATIONS High traffic intuitive loop management system for better securityAdvanced security features with built-in audible and remote alarmsMagnetic lock control relay outputs with selectable delay timesTamper-alert relay output triggers “on” if gate is forced openAudible alarm if gate is tampered with or ERD is triggered for higher securityGate partial open recorder. Programmable inputs allow partial open cycles for high trafficgates while providing complete open cycles for emergency vehiclesLockable cover with key lock release to prevent intruders and vandalismBuilt-in transaction buffer for high security 8000 events as well as error messaging fileGate status outputs for gate monitoringAdvanced anti-tailgate feature provides higher securityOptional Chain Drop Sensor detects unauthorized chain drops when using magnets optionFire Department Compliance allows gate to auto-open upon loss of AC power or battery depletionSAFETY SPECIFICATIONS Adaptive obstruction sensor for much better gate safety system. 16 selectable sensitivity settingsUL 325/991 compliant Class I, II, III, and IV. CSA approvedDynamic magnetic brake system stops the gate immediately to prevent damage to obstructionsBuilt-in advanced entrapment protection and alarm outputBuilt-in gate-in-motion alarm for industrial applicationsOptional normally close or 10K safety inputs (most safety inputs in the industry) Unique to Max Slide Gate Operator Series

MAX1500 PROHigh Traffic CommercialBrushless 24 V DCSlide Gate OperatorContinuous duty cycleGate speed 12” per second5 yrs warrantyBattery - 1 yr warrantyGate capacity 50 ft long 1500 lbsUL 325 class of operation I, II, III, IVBuilt-in battery backup; providing a minimumof 100 cycles Includes cover door Includes a 25ft nickel plated chain &brackets Input AC Power/Amps - Switchable: 115VAC / 6 Amp, Single Phase or 230AVC / 2 Amp, Single PhaseOPTIONALSteel Cover forMax 1500 PRO 15 gauge steel, zinc plated and powdercoated, with heavy duty hasp for securelocking Sold only with purchase of any slider Special order, not sold separately

MAGNETIC LIMIT SENSING TECHNOLOGYOPTIONALFEATUREThe magnetic sensors are now offered by MaximumControls as an option. Due to overwhelming requestfrom our customers, all of our sliding gate operators arenow shipped with programmable virtual limits as thestandard and the sensor harness and chain magnets asan option. For new customers, the following bulletpoints explain how the magnetic limit sensors work. Hall Effect sensors identify precise rotationalpositions. DSP memory logs 30 samples per inch duringevery inch of gate travel and retains limit positionsin non-volatile RAM. The chain magnets are used to establish openand closed position during a learn mode wherethe gate travels at half speed and the limits arestored. The limits are re-learned automatically after acomplete power failure, AC and battery, on thefirst cycle after power restoration.Limit SensorActivatorLimit SensorActivatorPatent No. US 9,406,207 B2Limit SensorActivator(Magnet)The magnetic sensor option can be ordered factoryinstalled or can be retro-fitted onto any of our sliders inthe field.LED lights whensensing a limitsensor activator(Magnet).JOG SWITCHThe jog switch enables an electromechanical emergencyopen / close function if problems arise. Turn and hold themomentary key switch in the direction of gate travel youdesire and release when the gate is in the position yourequire.The UL reset button clears a double emergency reversal.When there is a physical obstruction, the inherentreversing device (ERD) settings must stop the gate travel.If this happens twice in a row, the machine mustshutdown and be reset by hand. The UL button, accessiblethough the cover sliding window, is used for this purpose.AlarmResetButtonElectronic GateOPEN/CLOSE

25.5”7.5”19”14.5”14.5”Brushless DC Motor Equivalentto 1/2 HP AC Motor6 Million Cycle35,000 Hrs.Life Expectancy.Integrated Hall Effect EncoderHeavy DutyGear BoxConstant LubricationUsing Special Gear OilAdvanced Matrix IIIControllerHeavy Duty 1/4”Cold Rolled SteelFrame Fully Weldedand Gold Zinc PlatedAGM Battery Back-upCan Operate the Gate for aMinimum of 100 Cycles

APPLICATION USEAfter 10 years in business, here are 10 reasonsMaximum Controls is a technological leader in the industry. Long life motor capable of 5 million cycles Hands down, the most robust lightning protection available Branded reliability Diagnostic tools you can count on, LCD display and USB download The quietest machines on the market Superior gate control and motion, true RPM ramp up, ramp down Faithful battery back up standard on all models Years of loyal operation in extreme temperatures, Phoenix to Winnipeg The only proven solution to windy conditions Direct drive drivetrain, minimum moving partsThese are just a few of many reasons you should consider Maximum Controls

GEARBOXThe Max Slide Gate Operator Series implements 3various gear boxes depending on the model.Max 1500 PRO: Size 50, 30 to 1, High Efficiency,Heavy Duty Cast Iron Gearbox.The Max 1500 PRO gate operator gearbox is highlyefficient; producing maximum torque, maintaininga low amperage draw by reducing resistance, andproviding super silent operation.The rugged cast iron housing, bronze gears, anddouble sealed heat-treated solid shafts havebeen designed by a team with over 40 years ofexperience in the gearbox industry. High speedball bearings and a synthetic oil bath keep theoperator functioning flawlessly through extremetemperature ranges without need for belts, chainsor pulleys—which are subject to wear—raisingmaintenance issues. We invite you to compareMaximum Controls’ gearboxes to any other gateoperator manufacturers.

BRUSHLESS DC MOTORThe brushless DC motor in the Max 1500 PRO Slide Gate Operator uses “Hall Effect” magnetic sensing to identifyprecise rotational positions during gate movement. That’s over 30 samples per inch of gate travel. Using thispositional feedback, intelligent ramp-up and ramp-down of the gate speed is employed to minimize stress on allmechanical components.Hall Effect Sensors are utilized toidentify the position of the gate at anygiven moment, synchronizing the gatesto open and close at the same speed.This technology is combined with adynamic magnetic brake system whichstops the gate instantly when collidingwith an obstacle.Our brushless DC motors canwithstand and operate in extreme hightemperatures up to 165F ( 74C); thissurpasses any other motor technologywe know of in the market today.The Max brushless DC motor’s torque is equivalent to a 1/2 HP (Max 1500) and can operate approximately 35,000hours, which is about 6 million cycles. This means the motor can last for decades to come. Maximum Controlsstands behind our motors with a 5-year warranty.Brushless motors controlledby DSP is the same motortechnology used in advancedrobotics for automobile assembly.MOTOR CONTROL TECHNOLOGYMaximum Controls’ brushless dc motor control enables precision movement that traditional brushedmotors can not replicate. For example, no overcoasting. This ability is crucial in bi-parting slide gates onthe same track, as well as catch posts or columns that can’t be avoided.Another advantage of precise gate control is the ability to stop instantly. In an emergency situation,this is critical. When a safety edge is struck, stopping on a dime to reduce risk of injury or damage toequipment is imperative. Our motor control technology is absolutely the most advanced on the market.

ADVANTAGES OF BRUSHLESS DC MOTORFEATUREBRUSHED DC MOTORSBRUSHLESS DCMOTOR ery LowElectronic Noise EMIHighSuper LowLifeShortMuch Longer6,000,000 CyclesSpeed/TorqueCharacteristicsModerately FlatFlat (Enables Operationat All Speeds)EfficiencyMediumHighMotor SpeedLimited Speed ControlVariable Speed ControlAudible NoiseHigh at High SpeedsBecause of BrushesSuper QuietDrive ComplexityInexpensiveAdvanced DSP ControlLoss of Torque Due to AgingYesNoEnergy ConsumptionHigherLowerMagnetic Hall SensorsNoYes (30 samplesper inch of gate travel)WarrantyUp to 5 Years8 Years

POWER SUPPLYMax Slide Gate Operator’s power supplyutilizes a 15 Amp torroid and powermanagement board. The power supply isdesigned such that it is not overstressed underany extreme load or temperature conditions.The power supply input accepts 115 or 230voltage via selection switch. During gateoperation, the battery is not utilized while AC ispresent, thus preserving the life of the battery.Input AC Power/Amps Switchable: 115VAC / 6 Amp, Single Phaseor 230AVC / 2 Amp, Single PhaseMAGIC BOXThe Max MAGIC BOX feature can save thousands of dollars in trenching and costly permit fees.Unforeseen complications like rock formations or utility lines that have to be trenched around can beavoided by using the Magic Box. This feature is a power management system that does not rely onbattery power and as a result the battery life is not compromised.Because the Magic Box does not rely on the batteries as a booster, the gate remains operationalregardless of whether the batteries are malfunctioning or the batteries are removed. This technology isunique only to Maximum Controls.MAX Magic BoxNear Power SourceDistance - See tables below2-Wires, 24VDC Low Voltage Power115/230 VAC Power Source

BLACK BOX, USB DIAGNOSTICSOne of the primary goals of the Max 1500 PRO is toprovide the most secure, easiest to maintain gateoperator with higher gate speed motion and advancedloop management.Max 1500 PRO uses non-volatile memory tocontinuously log performance characteristics and input/output events. A service technician can access thisdata via USB port to download the event history, quicklydiagnosing complex or intermittent problems thattraditionally have been very difficult to isolate and repair.By plugging in a USB thumb drive into the USB port,all the diagnostic history will download, working asa “Black Box” to diagnose what occurred. The eventhistory is stored as a .T XT document which can beemailed to the factory for, if necessary, on-site diagnosis.The .T XT file is a log of the most recent 8000 eventsreported by each module to the central logger.ADVANCED SECURITY FEATURES:Tamper Alert and Gate DisableUnique to all Maximum Controls gate operators is the GateDisable feature which disables normal open commands fromdevices like a keypad box or exit loop. Gate Disable preventssomeone from breaking into a property by tampering with theinputs in a keypad box or triggering the exit loop with a piece ofmetal to open the gate. The Gate Disable feature is useful when agated area needs to be secured from all BUT emergency vehiclesand/or other authorized vehicles. When Gate Disable is turnedON it gives the occupants 3 minutes BEFORE arming, allowingenough time to leave the property. If there is an attempt to openthe gate in an unauthorized manner, the gate will not open butwill sound an alarm and trigger the Tamper Alert relay.GATE DISABLEprevents trying totrigger the exit loopto get the gate to open.GATE DISABLEprevents breaking intoa keypad box andtrying to trigger thewires to get the gateto open.open.MPl etalateMaximum Controls’ patented Tamper Alert triggers a relay whenan unauthorized entry attempt by chain-drop or gate movementhas occurred. It’s simple, if someone cuts the chain the magnetfalls off the sensor and the Tamper Alert relay activates. The relaycommand can trigger an audible alarm, a burglar alarm system orother devices with relay inputs such as a security cameras.EXITLOOPEXIT LOOPGate Disable can be activated with a key switchor a 7-day timer. Examples for using Gate Disablewould be: during vacation time at a residentialhome or when a business is closed and no oneis available to monitor the property.

CONTROL FEATURES AND CONNECTIONS123141341256781591011.2.3.4.Battery InputPower/Solar InputModule PortReset21. Battery backup mode switch2. Battery test switch3. ERD Sensitivity4. OBD Port5. DIP Switches6. Program Button7. Loop Status8. Solar Mode Application9. Motion Control Buttons10. Closing gate speed11. Maglock Delay12. Jog Open/Close13. LCD Display14. Close Timer Switch15. Safety sensor ports for both N.Ctype and 10k type sensors. Up to12 sensors support 2018 compliant.10k sensor inputs allow directwiring to 10k edges and requireless wiring for 10k wireless edgereceivers.11345675.6.7.8.8UL AlarmID PlugLoop Rack Input12vdc & 24vdc limited current power output

50 FEETLIGHTNINGPROTECTION50 FEET50 FEET50 FEETThe Max Slide Gate Operator Series offers the most robust lightning protection available in the industry. TheMax Slide Gate Operator Series protects all peripheral inputs, loop inputs, power inputs, relay outputs, and allcommunication lines (over 44 channels of protection) in 1/1,000,000,000 of a second. With special emphasis onpower supply protection, the Max Slide Gate Operator Series is guaranteed to withstand any lighting hit morethan 50 feet away. Truly protected like no other operator in the world.

Maximum Controls LLCWarranty and Return PolicyMax 1500 PROSection I Coveragea. 5 years on all componentsb. 1 year on batteriesc. 1 year on idler sprocketsSection II Not Covereda. Damages due to floodingb. Damages due to firec. Damages due to negligence i.e. leaving the cover off in the rain, improperwiring of AC or peripheral systemsd. Damages due to product misuse i.e. gate and operator combinationmismatche. Damages due to vandalismSection III RMA Shipping Policya. Maximum Controls LLC will pay for return shipping via standard groundUPS or USPS FOB CA on all RMA’s within one year of Distributor’spurchaseb. Any form of “Expedited Shipping” on any RMA will be paid by DistributorSection IV Product Returnsa. Products must be in original, resalable condition with allwarranty information, manuals, and original packaging.b. A re-stock fee of 10% will be charged on all returned products.c. All returned products must reference a Maximum Controls RMA numberor it will be refused.d. Maximum Controls is not responsible for freight charges associated withreturned merchandise.

www.Max.US.comMaximum Controls LLC949.699.0220Independent Dealer or Distributor10530 Lawson River Ave.Fountain Valley CA 92708USAJUNE 2020

2-Wires, 24VDC Low Voltage Power MAX Magic Box Near Power Source 115/230 VAC Power Source Max Slide Gate Operator's power supply utilizes a 15 Amp torroid and power management board. The power supply is designed such that it is not overstressed under any extreme load or temperature conditions. The power supply input accepts 115 or 230

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