03-AMP MCP Connectors PNs - RS Components

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Section Catalog 1307998-2.AMP MCP Interconnection SystemAMP MCP 1.5K Contact SystemRevised 12-2009.Main Catalog 1654400-1Chapter 3 – Issued 3-2010.IntroductionAMP MCP offersHigh Reliability forLong Term UseThe AMP MCP (Multiple Contact Point) Connector Systemis designed for electronicand electrical applications inmotor vehicles.It fullfils all requirements fora connector system for usein automobiles and covers awide range of applications.AMP MCP ContactsAMP MCP ConnectorsI Basic material (CuNiSi) withhigh current capacityI 3 redundant contact points(1.5 mm type), 4 contactpoints (2.8 mm/6.3 mmtype), 6 contact points(9.5 mm type)I Good guiding inside thecavityI Protected contact springdue to the closed boxI Overstress protection of thecontact springsI Steel box with secondarylocking possibility from foursidesI Protected locking lanceI High reliability statussupported for long term useI High vibration levelsupportedI Perfect design to avoidquality problems, reducemanufacturing and servicecostI Integrated secondarylocking device delivered inpre-locked positionI Wire-to-wire sealed andunsealed connectors (SWS)I Wire-to-board sealed andunsealed connectors (SWS)I Polarisation, several keyingsI Locking mechanism forsmaller connectors/matingaid for higher numbers ofwaysAll specifications subject to change. Consult Tyco Electronics for latest specifications.3-1

Section Catalog 1307998-2.AMP MCP Interconnection SystemRevised 12-2009.Main Catalog 1654400-1Chapter 3 – Issued 3-2010.Engineering Notes3-2All specifications subject to change. Consult Tyco Electronics for latest specifications.

Section Catalog 1307998-2.AMP MCP Interconnection SystemContact SystemsRevised 12-2009.Main Catalog 1654400-1Chapter 3 – Issued 3-2010.IntroductionThe AMP MCP ContactSystem is mainly used in theautomotive industry. Eachcontact consists of a flatreceptacle, which mateswith a flat tab. Every contacthas got a steel spring and acopper alloy body.I Protection of the contactspringsThe Main Advantagesof the Body are:I No over elongation of thecontact springs possibleunder normal circumstancesG Several contact pointsThe two-piece contact designmeans that the electrical andmechanical properties areseparated. One end of thecontact body is crimped towire and the other end mateswith the matching tab. Theclosed spring has got severalfunctions and also differentadvantages for the completecontact system.I Protection againstmechanical damageI No possibility to connectfrom the rear sideI Good guiding in the cavityI Secondary locking possible(from 4 directions)I Assembly into housingfully-automaticallyIn addition there are usuallytwo lances on the steel tospring. These serve to lockthe contact securely in thehousing.All specifications subject to change. Consult Tyco Electronics for latest specifications.G Large range of wire sizes(from 0.2 mm2 at AMP MCP1.5K up to 16.0 mm2 atAMP MCP 9.5)G Base material with very highcurrent capabilityG High vibrational loadTabs and receptacles can beapplied in both sealed andunsealed connectors.AMP MCP contacts canbe fast and economicallyarranged to the lead usingTyco Electronics applicationtooling.3-3

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 1.5K Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Receptacle Contacts (for 0.6 mm Tab Thickness)Technical FeaturesContact Material:CuNiSiTop Spring: Stainless Steel0.252.7Contact Finish:Tin plated, selective silver plated,selective gold plated10.6Wire Size Range:0.20–0.35 mm2, 0.5–1.0 mm2, 1.0–1.5 mm2 (FLR Cable)19.8Current Carrying Capacity:up to 20 Ampere(at 20 C ambient temperature)Temperature Range:–40 C . 130 C (tin plated)–40 C . 140 C (silver plated)–40 C . 150 C (gold plated)Modular Dimensions(Centerline):0.2–1.5 mm2 SRC:– 4.0 x 4.0 mm– 4.0 x 3.5 mm (Staggered)0.2–1.5 mm2 SWS:– 4.0 x 4.0 mm– 4.0 x 3.5 mm (Staggered)Mating Cycles: Gup to 10 cycles (tin plated)up to 50 cycles (silver plated)up to 100 cycles (gold plated)3.42.3Contact Resistance:New State ⱕ2 m Dimension of Male Contacts: 0.071.5 0.2–0.1 x 0.6 –0.03 mmProduct Group Drawing:1241436Mating Force: Max. 6 NExtraction Tool:Part No. 1-1579007-1Product Specification:108-18716Unmating Force: Max. 6 NG)Application Specification:114-18386Mating Cycles are depending on various technical influencesand must be clarified in each individual case.Standard Receptacle Contacts (SRC)Wire SizeRange(mm2 )0.20–0.350.5–1.0 1.0–1.5 Insulation Diameter(mm)FLK–––Part NumbersMaterialand Finish ityNApplicator N1.1–1.4-1 / -2124137210,0001241373500x-1528194-x1.4–2.1-1 / -212413748,0001241375500x-1528195-xmax. 2 x 1.6-1 / -2500x-1528388-x2.2–2.4-1500x-1528312-x, ,,1241376 ,,15343346,0007,500, ,,1241377 ,,1534335Hand Tool2063524-1–Receptacle Contacts Single Wire Sealing System (SWS)Wire SizeRange(mm2 ),Insulation Diameter(mm)Part NumbersMaterialand Finish -1 / -2 / -312413784,5001241379500x-1528122-x-1 / -2 / -3 / .40.5–1.0–1.4–2.1 1.0–1.5 –2.2–2.4-1 / -3) Material and Finish:1-xxx-1 CuNiSi, pre-tin plated1-xxx-2 CuNiSi, selective gold plated1-xxx-3 CuNiSi, selective silver plated1-xxx-2 CuNiSi, min. 1.27 µm selective gold plated3-4Notes:,,) Double CrimpAll specifications subject to change. Consult Tyco Electronics for latest specifications.NN)Applicator NHand Tool2063524-1–The pre- and suffix for theapplicators depends on theapplied termination equipment.

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 1.5K Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Receptacle Contacts (for 0.8 mm Tab Thickness)Technical FeaturesContact Material:CuNiSiTop Spring: Stainless Steel0.252.7Contact Finish:Tin plated, selective silver plated,selective gold plated10.6Wire Size Range:0.20–0.35 mm2, 0.5–1.0 mm2, 1.0–1.5 mm2 (FLR Cable)19.8Current Carrying Capacity:up to 20 Ampere(at 20 C ambient temperature)Temperature Range:–40 C . 130 C (tin plated)–40 C . 140 C (silver plated)–40 C . 150 C (gold plated)Modular Dimensions(Centerline):0.2–1.5 mm2 SRC:– 4.0 x 4.0 mm– 4.0 x 3.5 mm (Staggered)0.2–1.5 mm2 SWS:– 4.0 x 4.0 mm– 4.0 x 3.5 mm (Staggered)Mating Cycles: Gup to 10 cycles (tin plated)up to 50 cycles (silver plated)up to 100 cycles (gold plated)3.42.3Contact Resistance:New State ⱕ2 m Dimension of Male Contacts: 0.031.5 0.2mm–0.1 x 0.8Product Group Drawing:1241436Mating Force: Max. 6 NExtraction Tool:Part No. 1-1579007-1Product Specification:108-18716Unmating Force: Max. 6 NG)Application Specification:114-18386Mating Cycles are depending on various technical influencesand must be clarified in each individual case.Standard Receptacle Contacts (SRC)Wire SizeRange(mm2 )Insulation Diameter(mm)FLKPart NumbersMaterialand Finish ityNApplicator NHand -1528195-x2063524-1 1.0–1.5 Hand ToolReceptacle Contacts Single Wire Sealing System (SWS)Wire SizeRange(mm2 ),Insulation Diameter(mm)Part NumbersMaterialand Finish N Applicator �1.400.5–1.0– 1.0–1.5 –) Material and Finish:1-xxx-1 CuNiSi, pre-tin plated1-xxx-2 CuNiSi, selective gold plated1-xxx-3 CuNiSi, selective silver plated1-xxx-2 CuNiSi, min. 1.27 µm selective gold platedAll specifications subject to change. Consult Tyco Electronics for latest specifications.N)2063524-1–The pre- and suffix for theapplicators depends on theapplied termination equipment.3-5

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 1.5K Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Tab ContactsTabs 1.6 x 0.6 mmwith Steel Top Spring,Mates withAMP MCP 1.5KContact System22.45.70.321.6Product Specification:108-183310.4Spring 1Application Specification:114-180821.20.68.05.7Standard Tab Contacts (STC)Wire SizeRange(mm2 )0.2–0.50.5–1.0Insulation Diameter(mm)FLKFLR–1.15–1.60–1.4–2.1Part NumbersMaterialand Finish N Applicator N-1 / -2 / -3963898 1)7,000963899 1)500x-1528061-x-1 / -2 / -31)6,000963901 1)500x-1528256-x963900Hand Tool2063265-1Tab Contacts Single Wire Sealing System (SWS)Wire SizeRange(mm2 ),)Insulation –1.4–2.1Material and Finish:xxx-1 CuSn4, pre-tin platedxxx-2 CuFe2, pre-tin platedxxx-3 CuSn4, gold plated3-6Part NumbersMaterialand Finish -1 / -2 / -3963902 1)4,000963903 1)500x-1528281-x-1 / -2 / -3963904 1)4,000963905 1)500x-1528054-xRemarks:1) With Spring 1All specifications subject to change. Consult Tyco Electronics for latest specifications.NN)Applicator NHand Tool2063265-1The pre- and suffix for theapplicators depends on theapplied termination equipment.

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 1.5K Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Tab ContactsTabs 1.6 x 0.6 mmwith ModifiedSteel Top Spring,Mates withAMP MCP 1.5KContact System22.45.70.321.60.6Extraction Tool:Part No. 539960-1Spring 2Product Group Drawing:1355055Product Specification:108-183310.80.6Application Specification:114-180825.78.0Standard Tab Contacts with Modified Spring (STC)Wire SizeRange(mm2 )0.2–0.5Insulation Diameter(mm)FLKFLR–1.15–1.60Part NumbersMaterialand Finish ,StripFormPackageQuantity964265 2)-2 / -33)9690792) 3)7,5005,5003)LoosePiecePackageQuantityN Applicator N964266 2)500x-1528091-x969080 2) 3)500x-1528096-x0.5–1.0–1.4–2.1-2 / -30.5–1.0–1.4–2.1-1 / -2 / -3964267 2)6,000964268 2)500x-1528092-x1.5–2.2–2.4-1 / -2 / -31241846 2)14,0001241847 2)1500x-1528123-xHand Tool2063409-1–Tab Contacts Single Wire Sealing System with Modified Spring (SWS)Wire SizeRange(mm2 )0.2–0.5Insulation Diameter(mm)FLKFLR–1.2–1.6Part NumbersMaterialand Finish ,StripForm-2 / -3969028 2)-2 / 69029 2)500x-1528068-x4,0002)500x-1528261-xNApplicator NHand Tool539663-20.5–1.0,)–Material and Finish:xxx-1 CuSn4, pre-tin platedxxx-2 CuFe2, pre-tin platedxxx-3 CuSn4, gold plated1.4–2.1964269964270Remarks:2) With Spring 1 (shown on Page 3-4) or Spring 23) For Double and Single TerminationAll specifications subject to change. Consult Tyco Electronics for latest specifications.N)The pre- and suffix for theapplicators depends on theapplied termination equipment.3-7

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 1.5K Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Single Wire Seals and Sealing PlugsSingle Wire Sealsand Sealing Plugsfor AMP MCP 1.5KContact System(Cavity Diameter 3.6 mm) 2.6 3.94.37.8InsulationDiameter(mm)ColorPart 1.6Sealing act Cavity of Housing 3.61.5 1.5Sealing Plug3-8All specifications subject to change. Consult Tyco Electronics for latest specifications.

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 2.8 Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Receptacle ContactsTechnical FeaturesMaterial:Contact: CuNiSiTabs: CuSn4, CuFe2Top Spring: Stainless Steel20.2Contact Finish:Tin plated, selective silver plated,selective gold plated0.324.4Wire Size Range:0.2–0.5 mm2, 0.5–1.0 mm2,1.0–2.5 mm2, 2.5–4.0 mm2Single Wires (FLR)max. 0.3Current Carrying Capacity:up to 40 Ampere(at 20 C ambient temperature)Mating Force,:Max. 6 N3.1Unmating Force,:Max. 5 NModular Dimensions (Centerline)0.35–2.5 mm2 SRC:– 5.0 x 5.5 mm– 5.0 x 5.0 mm (Staggered)2.5–4.0 mm2 SRC:– 5.5 x 5.5 mm– 5.0 x 5.5 mm (Staggered)2.5–4.0 mm2 SWS:– 7.2 x 7.2 mm– 6.0 x 7.2 mm (Staggered),)G)Mating Cycles: Gup to 20 cycles (tin plated)up to 50 cycles (silver plated)up to 100 cycles (gold plated)Temperature Range:–40 C . 130 C (tin plated)–40 C . 140 C (silver plated)–40 C . 150 C (gold plated)Dimension of Male Contacts:2.8 0.1 x 0.8 0.03 mm3.0 0.1 x 0.8 0.03 mmContact Resistance:New State ⱕ2 m Product Specification:108-18513Application Specification:114-18148Product Group Drawing:1355036Extraction Tool:Part No. 1579007-1Steel Tab, see SpecificationsMating Cycles are depending on various technical influences and must be clarified in each individual case.Standard Receptacle Contacts (SRC)Wire SizeRange(mm2 )Insulation Diameter(mm)Part NumbersMaterialand Finish N Applicator NHand ToolCompleteFLKFLR0.2–0.5–1.2–1.41-xxx-1 / –1.0–1.4–2.11-xxx-1 / 1-xxx-2 / –2.5–2.2–3.01-xxx-1 / 1-xxx-2 / 3.0–3.71-xxx-1 / eptacle Contacts Single Wire Sealing System (SWS)Wire SizeRange(mm2 ),)Insulation Diameter(mm)Part NumbersMaterialand Finish N Applicator NHand ��1.2–1.41-xxx-1 / 1-xxx-30.5–1.0–1.4–2.11-xxx-1 / 1-xxx-2 / -1 / -1 / 1-xxx-39688592,500968877500x-1528067-xMaterial and Finish:1-xxx-1 CuNiSi, pre-tin plated1-xxx-2 CuNiSi, selective gold plated1-xxx-3 CuNiSi, selective silver platedAll specifications subject to change. Consult Tyco Electronics for latest specifications.N)2063523-1The pre- and suffix for theapplicators depends on theapplied termination equipment.3-9

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 2.8 Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Lanceless Receptacle ContactsTechnical FeaturesMaterial:Contact: CuNiSiTab: CuSn4, CuFe2Top Spring: Stainless Steel20.2Contact Finish:Tin platedWire Size Range:0.2–0.5 mm2, 0.5–1.0 mm2, 1.0–2.5 mm2, 2.5–4.0 mm2Single Wires (FLR)0.324.4Current Carrying Capacity:up to 40 Ampere(at 20 C ambient temperature)max. 0.3Temperature Range:–40 C . 130 C (tin plated)–40 C . 140 C (silver plated)–40 C . 150 C (gold plated)Modular Dimensions(Centerline):0.35–2.5 mm2 SRC:– 5.0 x 5.5 mm– 5.0 x 5.0 mm (Staggered)2.5–4.0 mm2 SRC:– 5.5 x 5.5 mm– 5.0 x 5.5 mm (Staggered)3.1Mating Force,:Max. 6 NContact Resistance:New State ⱕ2 m Unmating Force,:Max. 5 NMating Cycles: Gup to 20 cycles (tin plated)up to 50 cycles (silver plated)up to 100 cycles (gold plated),)Dimension of Male Contacts:2.8 0.1 x 0.8 0.03 mm3.0 0.1 x 0.8 0.03 mmProduct Specification:108-18513Extraction Tool:Extraction possible without toolSteel Tab, see SpecificationsG) Mating Cycles are depending on various technical influences and must be clarified in each individual case.Application Specification:114-18148Product Group Drawing:1719458Lanceless Receptacle ContactsWire SizeRange(mm2 )Insulation Diameter(mm)FLKPart NumbersMaterialand Finish ityApplicatorHand On request– 0.5–1.0 –1.4–2.11-xxx-113558334,500––On request– 1.0–2.5 –2.2–3.01-xxx-113558773,500––On request 2.5–4.0 –3.0–3.71-xxx-113558802,700––On request–,)Material and Finish:1-xxx-1 CuNiSi, pre-tin plated3-10All specifications subject to change. Consult Tyco Electronics for latest specifications.

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 2.8K Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Receptacle ContactsTechnical FeaturesContact Material:CuNiSiTop Spring: Stainless Steel19.0 / 20.0Contact Finish:Tin plated, selective silver plated,selective gold plated0.324.4Wire Size Range:0.20–0.35 mm2, 0.5–1.0 mm2, 1.0–2.5 mm2 (FLR Cable)10.4Current Carrying Capacity:up to 34 Ampere(at 20 C ambient temperature)Temperature Range:–40 C . 130 C (tin plated)–40 C . 140 C (silver plated)–40 C . 150 C (gold plated)4.2Modular Dimensions(Centerline):0.35–2.5 mm2 SRC:– 5.0 x 5.5 mm– 5.0 x 5.0 mm (Staggered)0.35–2.5 mm2 SWS:– 6.0 x 6.0 mm– 5.0 x 5.5 mm (Staggered)Contact Resistance:New State ⱕ2 m Mating Cycles: Gup to 10 cycles (tin plated)up to 50 cycles (silver plated)up to 100 cycles (gold plated)G)3.1Mating Force: Max. 10 NUnmating Force: Max. 7 NMating Cycles are depending on various technical influencesand must be clarified in each individual case.Dimension of Male Contacts:2.8 0.1 x 0.8 0.03 mm2.8 0.1 x 0.6 0.03 mm3.0 0.1 x 0.8 0.03 mm3.0 0.1 x 0.6 0.03 mmProduct Group Drawing:1241437Extraction Tool:Part No. 1579007-1Application Specification:114-18387Product Specification:108-18717Standard Receptacle Contacts (SRC)Wire SizeRange(mm2 )Insulation –1.4–2.1 1.0–2.5 –2.2–3.0Part NumbersMaterialand Finish -1 / -212413864,0001241387500x-1528196-x-1 / -212413883,5001241389500x-1528097-x-1 / -212413903,5001241391500x-1528001-xNApplicator NHand Tool2063531-1Receptacle Contacts Single Wire Sealing System (SWS)Wire SizeRange(mm2 ),)Insulation –1.02.0–2.71.4–2.1 1.0–2.5 2.2–3.02.2–3.0Part NumbersMaterialand Finish -1 / -2 / -312413923,5001241393500-1 / -2 / -312413943,5001241395500x-1528101-x-1 / -2 / -312413963,5001241397500x-1528026-xMaterial and Finish:xxx-1 CuNiSi, pre-tin platedxxx-2 CuNiSi, selective gold platedxxx-3 CuNiSi, selective silver platedAll specifications subject to change. Consult Tyco Electronics for latest specifications.NApplicator NHand Toolx-1528001-xN)2063526-1The pre- and suffix for theapplicators depends on theapplied termination equipment.3-11

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 2.8 Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Tab ContactsTabs 2.8 x 0.8 mmwith Steel Top Spring,Mates with AMP MCP 2.8Contact System25.5 – 28.60.32Extraction Tool:Part No. 1-1579007-62.8Product Group Drawing:13550520.85Product Specification:108-18063Application Specification:114-180516.09.50.81.4Standard Tab ContactsWire SizeRange(mm2 )Part NumbersInsulation DiameterMaterialand Finish ePackageQuantity1-xxx-1 / 1-xxx-2 / 1-xxx-3 /2-xxx-1 / 2-xxx-2 / 2-xxx-3 -xxx-1 / 1-xxx-2 / 1-xxx-3 /2-xxx-1 / 2-xxx-2 / 2-xxx-3 2.91-xxx-1 / 1-xxx-2 / 1-xxx-3 /2-xxx-1 / 2-xxx-2 / 2-xxx-3 3.71-xxx-1 / 1-xxx-2 /2-xxx-1 / 2-xxx-2 / 3-xxx-1 licator NTab Contacts with Single Wire Sealing SystemWire SizeRange(mm2 )0.2–0.5,)Part NumbersInsulation DiameterFLK(mm)FLR(mm)–max. 2.1Materialand Finish ePackageQuantity1-xxx-1 / 153,500963748500x-1528452-x2063490-1NApplicator N0.5–1.0–max. 2.11-xxx-1 / 1-xxx-2 / 1-xxx-3 /2-xxx-1 / 2-xxx-2 / 2-xxx-3 /1.5–2.5–max. 3.01-xxx-1 / 1-xxx-2 / 1-xxx-3 /2-xxx-1 / 2-xxx-2 / 2-xxx-3 . 3.71-xxx-1 / 1-xxx-2 /2-xxx-1 / 2-xxx-2 / 3-xxx-1 /9689473,500968966500x-1528067-x–Material and Finish:1-xxx-1 CuSn, pre-tin plated1-xxx-2 CuSn, selective silver plated1-xxx-3 CuSn, selective gold plated3-12N)2-xxx-12-xxx-22-xxx-33-xxx-1 CuFe, pre-tin platedCuFe, selective silver platedCuFe, selective gold platedCuSn, pre-tin platedAll specifications subject to change. Consult Tyco Electronics for latest specifications.The pre- and suffix for theapplicators depends on theapplied termination equipment.

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 2.8K Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Tab ContactsTabs 2.8 x 0.8 mm,with ModifiedSteel Top Spring,Mates with AMP MCP 2.8/2.8K Contact System24.2 – 25.00.322.8Extraction Tool:Part No. 1-1579007-6Product Group Drawing:13553640.85Product Specification:108-180639.56.00.8Application Specification:114-180510.8Standard Tab Contacts with Modified Spring (STC)Wire SizeRange(mm2 )Part NumbersInsulation Diameter(mm)Materialand Finish 1-xxx-3 / 2-xxx-19642924,0009642915001-xxx-3 / 2-xxx-1 / 5–1.0–1.4–2.11.25–2.50–2.2–3.01-xxx-3 / 2-xxx-1 / 2-xxx-2NApplicator NHand Toolx-1528004-x2063533-1Tab Contacts Single Wire Sealing System with Modified Spring (SWS)Wire SizeRange(mm2 ),)Part NumbersInsulation Diameter(mm)Materialand Finish N Applicator N1-xxx-3 / 2-xxx-19642983,500964297500x-1528025-x1-xxx-3 / 2-xxx-1 / 5–1.0–1.4–2.11.25–2.50–2.2–3.01-xxx-3 / 2-xxx-1Material and Finish:1-xxx-3 CuSn, selective gold plated2-xxx-1 CuFe, pre-tin plated2-xxx-2 CuFe, pre-silver plated4-xxx-1 CuNi, plainAll specifications subject to change. Consult Tyco Electronics for latest specifications.N)Hand Tool2063435-1The pre- and suffix for theapplicators depends on theapplied termination equipment.3-13

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 2.8 Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Single Wire Seals and Sealing PlugsSingle Wire Sealsand Sealing Plugsfor AMP MCP 2.8Contact System(Two Cavity Diameters)4.3 3.4A7.8CavitySizeFunction ple for Wire Size,FLR Insulationaccording ISO 6722(mm2 �4.0)Green7.2828985-15,000ASealing PlugNatural5.6828922-110,000BSealing PlugBrown7.2828986-15,000For correct use see Application Specification 114-18148.Cavity Size ACavity Size BContact Cavity of HousingContact Cavity of Housing 5.2 6.45Sealing PlugSealing Plug3-14All specifications subject to change. Consult Tyco Electronics for latest specifications.

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 2.8K Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Single Wire Seals and Sealing PlugsSingle Wire Sealsand Sealing Plugsfor AMP MCP 2.8KContact System(Cavity Diameter 5.2 mm) 5.65 3.44.37.8Wire Size Range(mm2 )InsulationDiameter(mm)ColorPart 3293-15,0001.52.52.7–3.0––Sealing 28922-210,000Contact Cavityof Housing 5.2Sealing PlugAll specifications subject to change. Consult Tyco Electronics for latest specifications.1.5 1.53-15

Section Catalog 1307998-2.AMP MCP Interconnection SystemRevised 12-2009.Main Catalog 1654400-1Chapter 3 – Issued 3-2010.Engineering Notes3-16All specifications subject to change. Consult Tyco Electronics for latest specifications.

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 6.3/4.8K Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Receptacle ContactsTechnical FeaturesContact Material:CuNiSiTop Spring: Stainless SteelContact Finish:Tin plated, selective silver plated0.46.9Wire Size Range:0.2–0.5 mm2, 0.5–1.0 mm2, 1.0–2.5 mm2, 2.5–4.0 mm2, 4.0–6.0 mm210.6Current Carrying Capacity:up to 40 Ampere(at 20 C ambient temperature)19.0 / 20.0Temperature Range:–40 C . 130 C (tin plated)–40 C . 140 C (silver plated)–40 C . 140 C (tin-silver)4.9Modular Dimensions(Centerline):0.2–6.0 mm2 SRC:– 6.0 x 8.0 mm0.2–4.0 mm2 SWS:– 9.0 x 9.0 mm– 8.0 x 9.0 mm (Staggered)4.1Mating Cycles: Gup to 10 cycles (tin plated)up to 10 cycles (silver plated)Dimension of Male Contacts:4.8 0.1 x 0.8 0.03 mm5.8 0.1 x 0.8 0.03 mm6.3 0.1 x 0.8 0.03 mmG)Contact Resistance:New State ⱕ2 m Mating Force: max. 16 NUnmating Force: max. 11 NExtraction Tool:Part No. 1-1579007-3Product Group Drawing:1241438Product Specification:108-18718Mating Cycles are depending on varioustechnical influences and must be clarified in each individual case.Application Specification:114-18388Standard Receptacle Contacts (SRC)Wire SizeRange(mm2 )Insulation Diameter(mm)FLKFLR–1.1–1.60.2–0.5Part NumbersMaterialand Finish tyN Applicator ��2.1-1 / -312414021,8001241403500x-1528206-x 1.0–2.5 –2.2–3.0-1 / -312414042,0001241405500x-1528095-x 2.5–4.0 3.3–4.5–-1 / -312414062,0001241407500x-1528298-x 4.0–6.0 d Tool2063567-12119159-1Receptacle Contacts Single Wire Sealing System (SWS)Wire SizeRange(mm2 ),Insulation �1.02.0–2.71.4–2.1 1.0–2.5 2.7–3.72.2–3.0 2.5–4.0 4.1–4.53.4–3.7 4.0–6.0 –4.0–4.5) Material and Finish:Part NumbersMaterialand Finish N Applicator N-112414101,5001241411500x-1528513-x-1 / -312414121,5001241413500x-1528342-x-1 / -312414141,5001241415500x-1528231-x-1 / 241419500x-1528947-xxxx-1 CuNiSi, pre-tin platedxxx-3 CuNiSi, selective silver platedxxx-4 CuNiSi, tin-silver pre- platedAll specifications subject to change. Consult Tyco Electronics for latest specifications.NHand Tool2063625-12063626-12063627-1) The pre- and suffix for theapplicators depends on theapplied termination equipment.3-17

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 6.3/4.8K Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Tab ContactsTabs 5.8 x 0.8 mmwith Steel Top Spring,Mates withAMP MCP 6.3/4.8KContact System26.5 – 30.50.385.8Extraction Tool:Part No. 1-1579007-61.4Product Group Drawing:1241895Product Specification:108-180649.56.00.8Application Specification:114-180521.6Standard Tab Contacts (STC)Wire SizeRange(mm2 )Part NumbersInsulation Diameter(mm)Materialand Finish ApplicatorFLKFLR1.5–2.52.4–3.7–1-xxx-1 / 1-xxx-2 /2-xxx-1 / 2-xxx-2 /9628451,700963740500On request3.0–4.03.3–4.5–1-xxx-1 / 1-xxx-2 /2-xxx-1 / 2-xxx-2 /9628461,800963741500On request0.5–1.0–1.4–2.11-xxx-1 / 1-xxx-2 /2-xxx-1 / 2-xxx-2 /9637341,700963737500On request1.5–2.5–2.2–3.01-xxx-1 / 1-xxx-2 /2-xxx-1 / 2-xxx-2 /9637351,800963738500On request–2.7–3.71-xxx-1 / 1-xxx-2 /2-xxx-1 / 2-xxx-2 1 / 2-xxx-1 /9659842,0009659854.0–6.04.0–5.2–1-xxx-1 / 2-xxx-1 /9680501,500968051 2.5–4.0 Hand Tool539635-1with Die Set539759-2,,734688-1,,,,539623-1,,for 2.5On request,,539623-1,,500––500On request–Hand Tool539635-1with Die SetTab Contacts Single Wire Sealing System (SWS)Wire SizeRange(mm2 ),)Part NumbersInsulation Diameter(mm)Materialand Finish Applicator1-xxx-1 / 1-xxx-2 /2-xxx-1 / 2-xxx-2 /9629171,500963742500On request2.2–3.01-xxx-1 / 1-xxx-2 /2-xxx-1 / 2-xxx-2 /9629181,500963743500On request2.7–3.71-xxx-1 / 1-xxx-2 /2-xxx-1 / 2-xxx-2 /9629191,500963744500On requestFLKFLR0.5–1.0–1.4–2.11.5–2.5– 2.5–4.0 –Material and Finish:1-xxx-1 CuSn, pre-tin plated1-xxx-2 CuSn, selective silver plated3-182-xxx-1 CuFe, pre-tin plated2-xxx-2 CuFe, selective silver platedAll specifications subject to change. Consult Tyco Electronics for latest specifications.539757-2Remarks:,,) Hand Tool complete

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 6.3/4.8K Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Tab ContactsTabs 5.8 x 0.8 mm,with ModifiedSteel Top Spring,Mates withAMP MCP 6.3/4.8KContact System25.2 – 27.25.80.381.6Extraction Tool:Part No. 1-1579007-6Product Group Drawing:1394011Product Specification:108-180646.09.50.8Application Specification:114-180521.6Standard Tab Contacts with Modified Spring (STC)Wire SizeRange(mm2 )Insulation Diameter(mm)Part NumbersMaterialand Finish N Applicator 303500x-1528093-x2.2–3.0-1 / 1.600.5–1.0–1.4–2.1 1.0–2.5 – 2.5–4.0 3.3–4.5Hand Tool2063536-1Tab Contacts Single Wire Sealing System with Modified Spring (SWS)Wire SizeRange(mm2 ),Insulation Diameter(mm)Part NumbersMaterialand Finish 313500x-1528439-xFLKFLR0.5–1.0–1.4–2.1 1.0–2.5 – 2.5–4.0 –NN) Material and Finish:xxx-1 CuFe, pre-tin platedxxx-3 CuSn, selective gold platedAll specifications subject to change. Consult Tyco Electronics for latest specifications.Applicator NHand Tool2063560-1) The pre- and suffix for theapplicators depends on theapplied termination equipment.3-19

Section Catalog 1307998-2.Revised 12-2009.AMP MCP Interconnection SystemAMP MCP 6.3/4.8K Contact SystemMain Catalog 1654400-1Chapter 3 – Issued 3-2010.Single Wire Seals and Sealing PlugsSingle Wire Sealsand Sealing Plugsfor AMP MCP 6.3/4.8KContact System(Cavity Diameter see below) 6.0A8.5Insulation Diameter(mm)ColorDiameter A(

AMP MCP Interconnection System AMP MCP 1.5K Contact System Section Catalog 1307998-2. Revised 12-2009. Main Catalog 1654400-1 Chapter 3 - Issued 3-2010. 3-6 All specifications subject to change. Consult Tyco Electronics for latest specifications. Tabs 1.6 x 0.6 mm with Steel Top Spring, Mates with AMP MCP 1.5K Contact System Product .

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