GE Fanuc Automation - Dermako

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GE Fanuc AutomationComputer Numerical Control ProductsSeries 0i-Model CSeries 0i Mate-Model CConnection Manual (Hardware)GFZ-64113EN/01June 2004

GFL-001Warnings, Cautions, and Notesas Used in this PublicationWarningWarning notices are used in this publication to emphasize that hazardous voltages, currents,temperatures, or other conditions that could cause personal injury exist in this equipment ormay be associated with its use.In situations where inattention could cause either personal injury or damage to equipment, aWarning notice is used.CautionCaution notices are used where equipment might be damaged if care is not taken.NoteNotes merely call attention to information that is especially significant to understanding andoperating the equipment.This document is based on information available at the time of its publication. While effortshave been made to be accurate, the information contained herein does not purport to cover alldetails or variations in hardware or software, nor to provide for every possible contingency inconnection with installation, operation, or maintenance. Features may be described hereinwhich are not present in all hardware and software systems. GE Fanuc Automation assumesno obligation of notice to holders of this document with respect to changes subsequently made.GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutorywith respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, orusefulness of the information contained herein. No warranties of merchantability or fitness forpurpose shall apply. Copyright 2004 GE Fanuc Automation North America, Inc.All Rights Reserved.

DEFINITION OF WARNING, CAUTION, AND NOTEB–64113EN/01DEFINITION OF WARNING, CAUTION, AND NOTEThis manual includes safety precautions for protecting the user and preventing damage to themachine. Precautions are classified into Warning and Caution according to their bearing on safety.Also, supplementary information is described as a Note. Read the Warning, Caution, and Notethoroughly before attempting to use the machine.WARNINGApplied when there is a danger of the user being injured or when there is a danger of both the userbeing injured and the equipment being damaged if the approved procedure is not observed.CAUTIONApplied when there is a danger of the equipment being damaged, if the approved procedure is notobserved.NOTEThe Note is used to indicate supplementary information other than Warning and Caution. Read this manual carefully, and store it in a safe place.s–1

PREFACEB–64113EN/01PREFACEThis manual describes the electrical and structural specifications requiredfor connecting the FANUC Series 0i/0i Mate CNC control unit to amachine tool. The manual outlines the components commonly used forFANUC CNC control units, as shown in the configuration diagram inChapter 2, and supplies additional information on using thesecomponents with the Series 0i/0i Mate. Refer to individual manuals forthe detailed specifications of each model.Applicable modelsThe models covered by this manual, and their abbreviations are:Product nameAbbreviationFANUC Series 0i–TC0i–TCFANUC Series 0i–MC0i–MCFANUC Series 0i–PC0i–PCFANUC Series 0i Mate–TC0i Mate–TCFANUC Series 0i Mate–MC0i Mate–MCSeries 0iSeries 0i Matep–1

PREFACEB–64113EN/01Configuration of themanualThis manual consists of Chapters 1 to 13 and Appendixes.Chapter titleDescriptionChapter 1CONFIGURATIONOutlines connections for the Series 0i/0i Mate and guides the readerconcerning additional details.Chapter 2TOTAL CONNECTION DIAGRAMThis chapter shows the total connection diagram.Chapter 3INSTALLATIONThis chapter describes the installation conditions for the Series 0i/0i Mate.1) Required power supply2) Heat generated3) Connector arrangement on the control unit4) Noise preventionChapter 4CONNECTING THE POWER SUPPLYThis chapter describes how to connect the power supply.Chapter 5CONNECTING PERIPHERAL UNITSThis chapter describes how to connect the following peripheral devices:1) MDI units2) I/O devices (via RS232C)3) Manual pulse generatorsChapter 6CONNECTING THE SPINDLE UNITThis chapter describes how to connect the spindle servo unit, the spindlemotor.Chapter 7SERVO INTERFACEThis chapter describes how to connect the servo unit and the servo unit.Chapter 8CONNECTION TO FANUC I/O LinkThis chapter describes the use of FANUC I/O Link to expand the machineinterface I/O.Chapter 9CONNECTION OF I/O Link SLAVEDEVICESThis chapter describes the addresses and connector pins for signalstransferred between the Series 0i/0i Mate and the machine.Describes the I/O unit for Series 0i.Chapter 10EMERGENCY STOP SIGNALThis chapter describes the handling of emergency stop signals. The usermust read this chapter before attempting to operate the CNC.Chapter 11HIGH–SPEED SERIAL BUS (HSSB)This chapter describes the high–speed serial bus (HSSB) supported by theSeries 0i.Chapter 12FANUC DNC2This chapter describes connections for the FANUC DNC2.Chapter 13OTHER NETWORK CONNECTIONThis chapter lists manuals related to the Ethernet, DeviceNet, and othernetworksAppendixABCDEFGExternal dimensions of unit20–pin interface connectors and cablesConnection cable (Supplied from US)Optical fiber cableLiquid crystal display (LCD)Memory card interfaceProcedure for fixing the memory cardp–2

PREFACEB–64113EN/01Related manuals ofSeries 0i–C/0i Mate–CThe following table lists the manuals related to Series 0i–C, Series 0iMate–C.This manual is indicated by an asterisk(*).Manual nameSpecificationnumberFANUC Series 0i–MODEL C/0i Mate–MODEL CDESCRIPTIONSB–64112ENFANUC Series 0i–MODEL C/0i Mate–MODEL CCONNECTION MANUAL (HARDWARE)B–64113ENFANUC Series 0i–MODEL C/0i Mate–MODEL CCONNECTION MANUAL (FUNCTION)B–64113EN–1FANUC Series 0i–PCCONNECTION MANUAL (FUNCTION)B–64153ENFANUC Series 0i–TC OPERATOR’S MANUALB–64114ENFANUC Series 0i–MC OPERATOR’S MANUALB–64124ENFANUC Series 0i Mate–TC OPERATOR’S MANUALB–64134ENFANUC Series 0i Mate–MC OPERATOR’S MANUALB–64144ENFANUC Series 0i–PC OPERATOR’S MANUALB–64154ENFANUC Series 0i–MODEL C/0i Mate–MODEL CMAINTENANCE MANUALB–64115ENFANUC Series 0i–MODEL C/0i Mate–MODEL CPARAMETER MANUALB–64120ENFANUC Series 0i–PC PARAMETER MANUALB–64160ENPROGRAMMING MANUALMacro Compiler/Macro ExecutorPROGRAMMING MANUALB–61803E–1FANUC MACRO COMPILER (For Personal Computer)PROGRAMMING MANUALB–66102EPMCPMC Ladder Language PROGRAMMING MANUALB–61863EPMC C Language PROGRAMMING MANUAB–61863E–1NetworkPROFIBUS–DP Board OPERATOR’S MANUALB–62924ENEthernet Board/DATA SERVER BoardOPERATOR’S MANUALB–63354ENAST Ethernet Board/FAST DATA SERVEROPERATOR’S MANUALB–63644ENDeviceNet Board OPERATOR’S MANUALB–63404ENp–3*

PREFACEB–64113EN/01Manual nameSpecificationnumberOPEN CNCRelated manuals ofSERVO MOTOR αis/αi/βisseriesFANUC OPEN CNC OPERATOR’S MANUALBasic Operation Package 1 (For Windows 95/NT)B–62994ENFANUC OPEN CNC OPERATOR’S MANUAL(DNC Operation Management Package)B–63214ENThe following table lists the manuals related to SERVO MOTORαis/αi/βis seriesManual nameSpecificationnumberFANUC AC SERVO MOTOR αis/αi seriesDESCRIPTIONSB–65262ENFANUC AC SERVO MOTOR βis seriesDESCRIPTIONSB–65302ENFANUC AC SERVO MOTOR αis/αi/βis seriesPARAMETER MANUALB–65270ENFANUC AC SPINDLE MOTOR αi seriesDESCRIPTIONSB–65272ENFANUC AC SPINDLE MOTOR βis seriesDESCRIPTIONSB–65312ENFANUC AC SPINDLE MOTOR αi/βi seriesPARAMETER MANUALB–65270ENFANUC SERVO AMPLIFIER αi seriesDESCRIPTIONSB–65282ENFANUC SERVO AMPLIFIER βi seriesDESCRIPTIONSB–65322ENFANUC AC SERVO MOTOR αis/αi seriesFANUC AC SPINDLE MOTOR αi seriesFANUC SERVO AMPLIFIER αi seriesMAINTENANCE MANUALB–65285ENFANUC AC SERVO MOTOR βis seriesFANUC AC SPINDLE MOTOR βi seriesFANUC SERVO AMPLIFIER βi seriesMAINTENANCE MANUALB–65325ENp–4

Table of ContentsB–64113EN/01DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . . . . s–1PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–11. CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.1CONTROL UNIT CONFIGURATION AND COMPONENT NAMES . . . . . . . . . . . . . . . . . . . . . .1.1.11.2Configurations of Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122HARDWARE OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72. TOTAL CONNECTION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133.1ENVIRONMENT FOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.1.13.2POWER SUPPLY CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2.13.33.414151516THERMAL DESIGN OF THE CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Temperature Rise within the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cooling by Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heat Output of Each Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Thermal Design of Operator’s Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ACTION AGAINST NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.5.13.5.23.5.33.5.43.5.53.5.63.6Power Supply Capacities of CNC–related Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOLMAGNETIC CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.4.13.4.23.4.33.4.43.5Environmental Requirements Outside the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Separating Signal Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connecting the Ground Terminal of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Noise Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cable Clamp and Shield Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Measures Against Surges due to Lightning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.6.1Installation of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181819202222242526273032323.7CABLING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .353.8DUSTPROOF MEASURES FOR CABINETS AND PENDANT BOXES . . . . . . . . . . . . . . . . . . . .354. POWER SUPPLY CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .364.14.2GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37TURNING ON AND OFF THE POWER TO THE CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . .384.2.14.2.24.2.34.2.4Power Supply for the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .External 24 VDC Power Supply and Circuit Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Procedure for Turning On the Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Procedure for Turning Off the Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .383943444.3CABLE FOR POWER SUPPLY TO CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .454.4BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .464.4.14.4.24.4.3Battery for Memory Backup (3VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Battery for Separate Absolute Pulse Coders (6VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Battery for Absolute Pulse Coder Built into the Motor (6VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .c–1465051

Table of ContentsB–64113EN/015. CONNECTION TO CNC PERIPHERALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1CONNECTION OF MDI UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1.15.1.25.2CONNECTION WITH INPUT/OUTPUT DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.15.2.25.2.35.2.45.2.55.3General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Key Layout of Separate–type MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connecting I/O Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RS–232–C Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RS–232–C Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FANUC Handy File Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CONNECTING THE HIGH–SPEED SKIP (HDI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.15.3.25.3.35253535356565758606970General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connection to the High–speed Skip (HDI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Input Signal Rules for the High–speed Skip (HDI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7071726. SPINDLE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .736.1SERIAL SPINDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.1.1Connection of One to Two Serial Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74746.2ANALOG SPINDLE INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .766.3POSITION CODER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .777. SERVO INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .787.1CONNECTION TO THE SERVO AMPLIFIERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107.1.117.1.1279General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface to the Servo Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Separate Detector Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Separate Detector Interface Unit Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connection of Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Linear Scale Interface (Parallel Interface) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Separate Type Pulse Coder Interface (Parallel Interface) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Input Signal Requirements (Parallel Interface) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connection of Battery for Separate Absolute Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connector Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Notes on Installing a Separate Detector Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8080818383848589919394958. CONNECTION TO FANUC I/O Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .978.18.2GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.2.18.2.2Connection of FANUC I/O Link by Electric Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Power Supply Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98991041049. CONNECTION OF I/O Link SLAVE DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1059.1CONNECTION OF I/O UNITS FOR 0i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1.19.1.29.1.39.1.49.1.59.1.69.1.7General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cable for Power Supply to Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connector Pin Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connecting DI/DO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I/O Signal Requirements and External Power Supply for DO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connecting the Manual Pulse Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .c–2106106108108110111121125

Table of ContentsB–64113EN/019.2CONNECTION TO MACHINE OPERATOR’S PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2.19.2.29.2.3Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Total Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2.3.1 Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1291301311319.2.3.2Power supply connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1339.2.3.3I/O link connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1349.2.3.4Emergency stop signal connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1359.2.3.5Power ON/OFF control signal connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1359.2.3.6General–purpose DI connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1369.2.3.7General–purpose DO signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1389.2.3.8Manual pulse generator connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1399.2.3.9When a pendant–type manual pulse generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1409.2.49.2.3.10 Connector (on the cable side) specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I/O Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2.4.1 Keyboard of main panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1411421429.2.59.2.69.2.79.2.4.2 Override signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I/O Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connector Locations of Main Panel B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2.7.1 Environmental requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1431441441451459.2.7.2Order specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1459.2.7.3Main panel B, B1 specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1469.2.7.4Sub panel A, B1 specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1469.2.7.5Power supply specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1469.2.7.6General–purpose DI signal definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1479.2.7.7 General–purpose DO signal definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Key Symbol Indication on Machine Operator’s Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2.8.1 Meaning of key symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1471481489.2.8.2 Detachable key top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1501519.2.89.2.99.3129CONNECTION TO THE SMALL MACHINE OPERATOR’S PANEL . . . . . . . . . . . . . . . . . . . . . .9.3.19.3.29.3.3154Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Overall Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connection of Each Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.3.3.1 Power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1541541551559.3.3.2Emergency stop switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1569.3.3.3I/O Link connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1569.3.49.3.59.3.3.4 Manual pulse generator connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DI Signal Connection (Rotary Switch Connection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I/O Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.3.5.1 Keyboard of the operator’s panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1571601611619.3.69.3.79.3.5.2 Override signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I/O Address Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.3.7.1 Outline drawing and panel–cut drawing of the small machine operator’s panel . . . . . . . . . . . .1621631631649.3.89.3.99.3.7.2 Layout of the key sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connector Layout of the Small Machine Operator’s Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.3.9.1 Environmental requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165167168168c–3

Table of s panel specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1689.3.9.4 Power supply specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Key Symbol Indication on Machine Operator’s Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.3.10.1 Meaning of key symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1691691699.3.10.2 Customization of the key sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Maintenance Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171171172Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DI/DO Connector Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DI (Input Signal) Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DO (Output Signal) Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DI/DO Signal Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2A Output Connector Pin Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2A DO (Output Signal) Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2A Output DO Signal Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Analog Input Connector Pin Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Analog Input Signal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Analog Input Signal Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Analog Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Manual Pulse Generator Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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