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SB2215E01Oct.2001Service ManualG424 Gasoline/LP EngineG424 LP Engine (Low Emission Version)G20E-3, G25E-3, G30E-3GC20E-3, GC25E-3, GC30E-3

Important Safety InformationMost accidents involving product operation, maintenance and repair are caused by failure to observe basic safetyrules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before anaccident occurs. A person must be alert to potential hazards. This person should also have the necessarytraining, skills and tools to perform these functions properly.Read and understand all safety precautions and warnings before operating or performing lubrication,maintenance and repair on this product.Basic safety precautions are listed in the “Safety” section of the Service or Technical Manual. Additional safetyprecautions are listed in the “Safety” section of the owner/operation/maintenance publication.Specific safety warnings for all these publications are provided in the description of operations where hazardsexist. WARNING labels have also been put on the product to provide instructions and to identify specific hazards.If these hazard warnings are not heeded, bodily injury or death could occur to you or other persons. Warnings inthis publication and on the product labels are identified by the following symbol.WARNINGImproper operation, lubrication, maintenance or repair of this product can be dangerous and could resultin injury or death.Do not operate or perform any lubrication, maintenance or repair on this product, until you have read andunderstood the operation, lubrication, maintenance and repair information.Operations that may cause product damage are identified by NOTICE labels on the product and in thispublication.DAEWOO cannot anticipate every possible circumstance that might involve a potential hazard. The warnings inthis publication and on the product are therefore not all inclusive. If a tool, procedure, work method or operatingtechnique not specifically recommended by DAEWOO is used, you must satisfy yourself that it is safe for you andothers. You should also ensure that the product will not be damaged or made unsafe by the operation, lubrication,maintenance or repair procedures you choose.The information, specifications, and illustrations in this publication are on the basis of information available at thetime it was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and otheritems can change at any time. These changes can affect the service given to the product. Obtain the completeand most current information before starting any job. DAEWOO dealers have the most current informationavailable.1

IndexGENERAL INFORMATION .4How to Read This Manual .4Precaution Before Service .6General .8Tightening Torque .9Sealant .12Alternator .47IGNITION SYSTEM .50Breakerless Ignition System .50Distributor.51Removal and Installation .54Distributor, disassembly and reassembly .56SPECIFICATIONS .13General Specification .13Service Specification .14GASOLINE FUEL SYSTEM .58General Description .58Geasoline Carburetor, Operation.59Removal and Installation .64Gasoline CarburetorDisassembly and Reassembly.66MAINTENANCE .17Test Fuel System for Leaks .17Check Engine Oil Level .17Inspect Engine for Fluid Leaks .17Change Engine Oil and Filter .17Inspect Accessory Drive Belts .18Inspect Electrical System.18Inspect Vacuum lines and fitting .18Check Coolant Level.18Inspect Coolant Hoses.18Inspect Ignition System.18Replace Spark Plug .18Replace LP fuel filter element.19Test Fuelock (electric) .19Replace Gasoline Fuel filter .20Inspect Gasoline Carburetor .20Inspect Pressure Regulator/Vaporizer .20Inspect LP Mixer (Standard LP Truck).20Inspect Variable Venturi Air/Fuel Mxer(Low Emission LP Truck) .20Inspect Complete Exhaust System forLeaks,damage .20Engine Control Unit (ECU) and others(Low Emission LP Truck) .20Maintenance Schedule .21LPG FUEL SYSTEM .73General Description .73Electric Fuelock Model .73Converter .74Fuel Tank .75LP Relief Valve .75Carburetor .76Tests or Adjustments.77Carburetor Adjustment .77Fuel System Leak Check .79Recommendation for LP Fuel System .80LP Converter - Check, Clean .81Disassembly and Assembly .82LPG Carburetor .82LP Gas Fuelock.84LP Gas Converter.85LPG FUEL SYSTEM (LOW EMISSION VERSION).87General Description .87LP Carburetor .89Vacuum switch (MAP) .90Vacuum switch .90LP Converter .91Fuel Control Valve .92Fuelock Valve .92Engine Control Unit (ECU) .93Oxygen Sensor.94Catalytic Muffler.95Tests or Adjustments.96LP Carburetor - Check, Clean.97LP Converter-Check,Clean .97Inspection of Fuelock Valve .97Inspection of Fuel Control Valve .97Inspection of Vacuum switch.97Inspection of Vacuum switch (MAP).97Inspection of Oxygen sensor.98Disassembly and Assembly .99LPG Carburetor .99LP Gas Converter.101ENGINE SYSTEM .22Engine Overview .22Timing System .25Silent Shaft Mechanism .26Auto Lash Adjuster.27Intake and Exhaust System .28Electrical System .30STARTING SYSTEM .32General Description .32Start Relay Test .35Start Motor .36Operation .36Removal and Installation .39Disassembly and Reassembly .42CHARGING SYSTEM.47General Description .47G424 Service Manual2Index

DUAL FUEL SYSTEM .102General .187Engine .189Carburetor .190Electrical Components .192GOVERNING SYSTEM .103General Description .103Governor,Disassembly and Reassembly .104SPECIAL TOOLS .195LUBRICATION SYSTEM .106General Description .106Testing and Adjusting .107Engine Oil.107Lubrication System Problem .107Oil Pressure Check .109COOLING SYSTEM .110General Description .110Testing and Adjusting .111Cooling System Visual Inspection .111Cooling System Tests .111Thermostat.113Cooling system Heat Problem .114Cooling System Recommendation .114Belt Adjustment.116V-belt Diagnosis.116Serivce Procedure .117Draining and Filling Cooling System .117Flushing the Cooling System.118Radiator Service .118Removal & Install Water Temperature Sender .119BASE ENGINE SERVICE PROCEDURE .120Timing Belt .120Intake Manifold .129Exhaust Manifold and Water Pump .130Rocker Arms and Camshaft .133Cylinder Head and Valves .139Front Case and Oil Pan .145Piston and Connecting Rod .154Crankshaft and Cylinder Block .162ADJUSTMENT AND TROUBLESHOOTING .169Adjustment .169Valve Clearnce Adjustment .169Ignition Timing Adjustment .169Idle Speed Adjustment .171Air Governor Adjustment .171Anti-Hunting Adjustment .171Troubleshooting .172Engine Performance.172Engine Starting Problems .172Charging System Problems .173Instrument Problems .173Engine Noise .174Oil Pressure Diagnostics .176Oil Pressure Problems .177Water in Engine .178Engine Overheting.179LP Fuel System(Standard and/or Low Emission Version).180Troubleshooting Flow Chart .187G424 Service Manual3Index

GENERAL INFORMATIONHow To Read This ManualScope of ExplanationThis book describes the service procedures for the engine removed from the vehicle.For procedures concerning removal of the engine from the vehicle and on-vehicle inspection and servicing, referto the appropriate service manuals separately prepared for the individual models.Maintenance and Servicing Procedures(1) A diagram of the component parts is providednear the front each section in order to give thereader a better understanding of the installedcondition of component parts.(2) The numbers provided within the diagramindicate the sequence for maintenance andservicing procedures; the symbol N indicates anon-reusable part; the tightening torque isprovided where applicable. Removal steps:The part designation number corresponds to thenumber in the illustration to indicate removal steps. Installation steps:Specified in case installation impossible in reverseorder of removal steps. Omitted if installation ispossible in reverse order of removal steps. Disassembly steps:The part designation number corresponds to the numberin the illustration to indicates disassembly steps. Reassembly steps.Specified in case reassembly is impossible inreverse order of disassembly steps. Omitted ifreassembly is possible in reverse order ofdisassembly steps.Classification of Major Maintenance/Service pointsWhen there are major points relative to maintenance and servicing procedures (such as essentialmaintenance and service points, maintenance and service standard values, information regarding theuse of special tools, etc.), these are arranged together as major maintenance and service points andexplained in detail.A: Indicates that there are essential points for removal or disassembly.B: Indicates that there are essential points for installation or reassembly.Symbols for Lubrication, Sealants andAdhesivesInformation concerning the locations forlubrication and for application of sealants andadhesives if provided, by using symbols, in thediagram of component parts, or on the pagefollowing the component parts page, andexplained. Sealant or adhesive. Engine oil or gear oilInspectionOnly the inspections to be performed by using special tools or measuring instruments are covered. Generalservice procedures not covered in this manual, such as visual inspections and cleaning of parts, however, shouldalways be performed during actual service operations.G424 Service Manual4General Information

FRONT CASE AND OIL PANREMOVAL AND INSTALLATION6EN1898Removal stepsNMALKBJCIH1. Oil filter2. Oil pressure switch3. Drain plug4. Drain plug gasket5. Oil pan6. Oil screen7. Oil screen gasket8. Plug9. O-ring10. Flang bolt11. Relief plug12. Gasket13. Relief spring14. Relief plunger15. Oil filter bracket16. Oil filter bracket 25.26.27.28.29.30.Oil pump case assemblyFront case gasketOil pump coverOil pump drive gearOil pump driven gearCrankshaft front oil sealOil pump oil sealCounterbalance shaft oil sealFront caseCounterbalance shaft, leftCounterbalance shaft, rightCounterbalance shaft, front bearingCounterbalance shaft, rear bearing, leftCounterbalance shaft, rear bearing, rightREMOVAL SERVICE POINTSAOil pan removal(1) Remove the all oil pan bolts.(2) Drive in the special tool between the cylinder block and oil pan.(3) Side the tool by striking the edge of the special tool to separate the oilpan from the cylinder block.6EN0698This alphabetical letter corresponds to the one assignedto a part in the removal, installation, disassembly orreassembly steps that are indicated in the drawing on thefirst page of each section.G424 Service ManualOperating procedures, cautions, etc.on removal, installation, disassemblyand reassembly are described5General Information

Precautions Before ServceRemoval and DisassemblyFor prevention of wrong installation or reassembly and forease of operation, put mating marks to the parts where nofunction is adversely affected.1EN0018Special ToolBe sure to use Special Tools when their use is specified forthe operation.Use of substitute tools will result in malfunction of the partor damage it.1EN0019Tightening TorqueTighten the part properly to specified torque.1EN0020SEALANTSealantUse specified brand of sealant.Use of sealant other than specified sealant may causewater or oil leaks.1EN0021G424 Service Manual6General Information

Replacement PartWhen oil seal, O-ring, packing and gasket have beenremoved, be sure to replace them with new parts.However, rocker cover gasket may be reused if it is notdamaged.1EN0022Rubber PartsDo not stain timing belt and V-belt with oil or water.Therefore, do not clean the pulley and sprocket withdetergent.1EN0023Oil and GreaseBefore reassembly, apply specified oil to the rotating andsliding parts.1EN0024Genuine PartWhen the part is to be replaced, be sure to use genuinepart.For selection of appropriate parts, refer to the PartsCatalog.1EN0025G424 Service Manual7General Information

GeneralEngine models and numbersEngine modelFuel typeG424Gasoline, LPG, LPG (Low Emission Version)Indication of engine model and numberThe engine model and serial number are stamped on the right side of cylinder block surface.Engine modelEngine number4G64AA0001 to YY99996EN1916G424 Service Manual8General Information

Tightening TorqueMajor Bolts and NutsTorqueItemRemarkskg mlb ftN mWater pump pulley bolt0.96.59Crankshaft pulley bolt2.518.125Spark plug2.518.125Distributor nut1.28.712Timing belt cover bolt1.18.0110.96.59Tensioner spring spacer4.935.448Tensioner bolt4.935.448Oil pump sprocket nut5.539.854Crankshaft bolt12.086.8118Tensioner B bolt1.913.719Counterbalance shaft4.633.345Engine support bracket bolt3.626.035Camshaft sprocket bolt9.065.188Timing belt rear bolt1.410.114Fuel systemCarburetor nut1.28.712carburetorAir horn nut1.28.712Stud1.28.712Fuel pump1.18.011LPG carburetor nut1.28.712LPG carburetor Fuel pump cover1.18.011Intake manifold Water outlet bolt1.410.114Intake manifold bolt/nut1.813.018ExhaustOil level gauge guide bolt1.410.114manifoldHeat protector bolt0.96.59Exhaust manifold nut3.525.334Water inlet pipe bolt1.410.114Water pump bolt1.410.114Rocker cover bolt0.64.36M8 B 252.417.424M6 B 652.014.520Ignition systemTensioner beltFuel systemRocker armand camshaftBearing cap boltCylinder head,valveCylinder head boltG424 Service Manual8.0 kgf m(57.9 lb ft)[78 N m] 0 2.0 kgf m(14.5 lb ft)[20 N m] 1/4 turn 1/4 turn9General Information

TorqueItemRemarkskg mlb ftN mDrain plug4.028.939Oil pan bolt0.75.17Oil screen bolt/nut1.913.719Oil pressure switch1.07.210Front case,Plug2.417.424doil panFlange bolt3.726.836Relief plug4532.544Oil filter bracket1.913.719Oil pump cover bolt1.712.317Oil pump cover screw1.07.210Front case bolt2.417.424Piston,Connecting rod bearing nutconnecting rod.Flywheel boltCrankshaft,cylinder block13.597.61320.96.596.043.459Rear plate cover1.18.011Oil seal case bolt1.18.011Rear plate boltBearing cap boltStarter motor2.0 kg m(14.5 lb ft) [20 N m] 1/4 turnStarter motor boltG424 Service Manual2.0 kg m(14.5 lb ft) [20 N m] 1/4 turn2.719.51026General Information

General Bolts and Nuts Tightening TorqueStandard Bolts and NutsTorque, kg m (lb ft) [N m]NominaldiameterPitchBolt, stud, nut (with spring washer)Flange bolt, flange nutHead mark 4Head mark 7Head mark 10Head mark 4Head mark 7M5M5-0.5 (0.5) [3.6]--0.6 (4.3) [5.9]M6M6-0.9 (6.5) [8.8]1.2 (8.7) [12]-1.0 (7.2) [9.8]M7M71.2 (8.7) [12]2.2 (15.9) [22]3.0 (21.7) [29]1.3 (9.4) [13]2.4 (17.4) [24]M8M82.5 (18.1) [25]4.5 (32.5) [44]6.0 (43.4) [59]2.6 (18.8) [25]5.0 (36.2) [49]M9M94.2 (30.4) [41]8.6 (60.0) [81]10.7 (77.4) [105]4.7 (34.0) [46]9.5 (68.7) [93]M10M107.3 (52.8) [72]14.0 (101.3) [137]14.5 (104.9) [142]--Tapered ThreadsTorque, kg m (lb ft) [N m]SizeMaterial of internal threads:Material of internal threads:Aluminum alloyCast iron or steelNPTF 1/160.5 to 0.8 (3.6 to 5.8) [5 to 8]0.8 to 1.2 (5.8 to 8.7) [8 to 11]PT 1/80.8 to 1.2 (5.8 to 8.7) [8 to 11]1.5 to 2.2 (10.8 to 15.9) [15 to 21]PT 1/42.0 to 3.0 (14.5 to 21.7) [20 to 29]3.5 to 4.5 (25.3 to 32.5) [34 to 44]NPTF 1/42.0 to 3.0 (14.5 to 21.7) [20 to 29]3.5 to 4.5 (25.3 to 32.5) [34 to 44]PT 3/84.0 to 5.5 (28.9 to 39.8) [39 to 59]5.5 to 7.5 (39.8 to 54.2) [54 to 73]PT 1/27.0 to 10.0 (50.6 to 72.3) [69 to 98]12.0 to 16.0 (86.8 to 115.7) [118 to 156]New Tightening Method-By Use of Bolts to be Tightened in Plastic AreaA new type of bolts, to be tightened in plastic area, is currently used in some parts of the engine. The tighteningmethod for the bolts is different from the conventional one. Be sure to observe the method described in the textwhen tightening the bolts.Service limits are provided for the bolts. Make sure that the service limits described in the text are strictlyobserved.where the bolts are in use: Area(1) Cylinder head bolts(2) Main bearing cap bolts(3) Connecting rod cap boltsmethod TighteningAfter tightening the bolts to the specified torque, tighten them another 90 or 180 (twice 90 ). The tighteningmethod varies on different areas. Observe the tightening method described in the text.G424 Service Manual11General Information

SealantPart to be AppliedBrandTMSemi circular packing3MAAD Part No.8672 or equivalentRocker cover3MTM AAD Part No.8672 or equivalentOil pressure switch3MTM AAD Part No.8672 or equivalentOil panSilicone RTV sealant or eguivalentRear oil seal caseSilicone RTV sealant or eguivalentRear plate bolt3MTM AAD Part No.8672 or equivalentOil seal case bolt3MTM AAD Part No.8672 or equivalentFrom in Place Gasket (FIPG)The engine has several areas where the from-in-place gasket(FIPG) is in use. To ensure that gasket fully servesits purpose, it is necessary to observe some precautions when applying the gasket. Bead size, continuity andlocation are of paramount importance. Too thin a bead could cause leaks. Too thick a bead, on the other hand,could be squeezed out of location, causing blocking or narrowing of the fluid feed line. To eliminate the possibilityof leaks from a joint, therefore, it is absolutely necessary to apply the gasket evenly without a break, whileobserving the correct bead size.Since the FIPG used in the engine hardens as it reacts with the moisture in the atmospheric air, it is normallyused in the metallic flange areas.DisassemblyThe parts assembled with the FIPG can be easily disassembled without use of a special method. In some cases,however, the sealant between the joined surfaces may have broken by lightly striking with a mallet or similar tool.A flat and thin gasket scraper may be lightly hammered in between the joined surfaces. In this case, however,care must be taken to prevent damage to the joined surfaces. For removal of the oil pan, the special tool “Oil PanRemover” (MD998727) is available. Be sure to use the special tool to remove the oil pan.Surface preparationThoroughly remove all substances deposited on the gasket application surfaces, using a gasket scraper or wirebrush.Check to ensure that the surfaces to which the FIPG is to be applied is flat. Make sure that there are no oils,greases and foreign substances deposited on the application surfaces. Do not forget to remove the old FIPGremaining in the bolt holes.From-in-place gasket ApplicationApplied FIPG bead should be of the specified size and without breaks. Also be sure to encircle the bolt holecircumference with a completely continuous bead. The FIPG can be wiped away unless it is hardened. While theFIPG is still moist (in less than 15 minutes), mount the parts in position. When the parts are mounted, make surethat the gasket is applied to the required area only.The FIPG application procedure may vary on different areas. Observe the procedure described in the text whenapplying the FIPG.G424 Service Manual12General Information

SPECIFICATIONSGeneral SpecificationsEngine modelItemG424TypeWater-cooled, 4-cycle, gasoline-powered and L.P.G.-poweredNo. of cylinders and arrangement4, in-lineCombustion chamber typeSemi-sphericalValve mechanismOHC3Total displacement, cm (cc) [cu in.]2350 (2350) [143]Bore x stroke, mm (in.)86.5 B 100 (3.41 B 3.94)Dry weight, kg (lb)146 (322)Compression ratio8.62Compression pressure, kPa (kgf/cm ) [psi]Valve timing1128 (11.5) [163.5]IntakeOpen12 BTDCvalveClose40 ABDCExhaustOpen54 BBDCvalveClose6 ATDCFiring order1-3-4-2Ignition timing, BTDC/rpm4 /740 (gasoline), 9 /740 (L.P.G.), 4 /740(dual fuel)Fuel pumpGasolineMechanical (diaphragm type)CarburetorDown-draft typeGovernorAir flow typeLubrication systemPressure feed, full-flow filtration typeOil pumpGear, driven by timing beltOil filterFilter paper, cartridge typeCooling systemWater-cooled, forced circulationWater pumpCentrifugal, driven by V-beltThermostatWax typeElectrical system12V DC, negative groundAlternator, (12V-61A)Alternator current, built-in fan and regulatorStarter motor, (12V-1.2kW)Reduction driveDistributorEquipped with automatic timing controller, breaker less typeSpark plug (NGK)GasolineBPR4ESL. P. G.BPR5ES3Quantity of lubricating oil, cm (liter) [U.S.gal]4000(4.0) [1.06 ]( including 300 cm3(0.3 liter)[0.08 U.S.gal ]in oil filterQuantity of coolant, cm3 (liter) [U.S.gal]IDLE RPMG424 Service ManualLOW (RPM)3100 (3.1) [0.82] (in engine proper)700 L 25HIGH (RPM)2700 L 5013Specifications

Service SpecificationsUnit : mm(in.)Standard valueItemFlatness of gasket surfaceTotal resurfacingdepth of both0.2 (0.008)cylinder head andcylinder blockCylinder headCamshaftOverall height89.9 to 90.1 (3.539 to 3.547)Oversize reworkdimensions of valveguide hole0.05 (0.0020)13.05 to 13.07 (0.5138 to 0.5146)0.25 (0.0098)13.25 to 13.27 (0.5217 to 0.5224)0.50 (0.0197)13.50 to 13.57 (0.5315 to 0.5343)IntakeOversizereworkdimensions ofExhaustvalve seatring hole0.30 (0.0118)47.30 to 47.33 (1.8622 to 1.8634)0.60 (0.0236)47.60 to 47.63 (1.8740 to 1.8752)0.30 (0.0118)40.30 to 40.33 (1.5866 to 1.5878)0.60 (0.0236)40.60 to 40.63 (1.5984 to 1.5996)Intake41.62 (1.6386)41.12 (1.6189)Exhaust41.62 (1.6386)41.12 (1.6189)Journal diameter33.935 to 33.950 (1.33602 to 1.33661)Oil clearanceOverall length0.05 to 0.09 (0.0020 to 0.0035)Intake106.6 (4.197)106.1 (4.126)Exhaust105.2 (4.142)104.7 (4.122)42.05 (1.6555)42.55 (1.6752)Valve stem projectionPiston Valve seat Valve guide Valve springValveStem diameterIntake7.960 to 7.975 (0.31339 to 0.31398)Exhaust7.930 to 7.950 (0.31220 to 0.31299)Face angle45 to 45.5 Thickness of valveIntakehead (margin)ExhaustStem-to-guideIntake0.025 to 0.058 (0.00098 to 0.00228)clearanceExhaust0.050 to 0.088 (0.00197 to 0.00346)1.2 (0.047)2.0 (0.079)Free height48.0 (1.89)Load/installed heightInner diameterValve contact width2 or lessIntake47 (1.85)Exhaust52 (2.05)4 8.000 to 8.018 (0.31496 to 0.31567)0.9 to 1.3 (0.035 to 0.051)Sinkage0.2 (0.008)Outside diameter86.47 to 86.50 (3.4043 to 3.4055)Piston clearance0.02 to 0.04 (0.0008 to 0.0016)G424 Service Manual47.0 (1.85)176.5N (18kg) [39.7lbf]/40.4 (1.591)Out-of-squarenessOverall lengthRemarks0.03 (0.0012)Grinding limitCam heightLimit14Specifications

Unit : mm(in.)ItemStandard valueLimitNo. 1 ring0.25 to 0.40 (0.0098 to 0.0157)0.8 (0.031)No. 2 ring0.45 to 0.60 (0.0177 to 0.0236)0.8 (0.031)Oil ring0.20 to 0.60 (0.0079 to 0.0236)1.0 (0.039)Ring-to-ring grooveNo. 10.03 to 0.07 (0.0012 to 0.0028)clearanceNo. 2CrankshaftConnecting rodPiston pinPiston ringEnd gapOutside diameterPress-in load7350 to 17160(at room temperature),(750 to 1750)N (kg) [lbf][1650 to 3860]Big end center-to small end centerBend0.05 (0.0020)Twist0.10 (0.0039)Big end thrust clearance0.10 to 0.25 (0.0039 to 0.0098)End play0.05 to 0.18 (0.0020 to 0.0071)Journal outside diameter56.982 to 57.000 (2.24338 to 2.24409)Pin Outside diameter44.985 to 45.000 (1.77106 to 1.77165)Out-of-roundness and taper ofjournal and pinConcentricity journal and pinCylinder block0.005 (0.00020)0.03 (0.0012)0.02 to 0.04 (0.0008 to 0.0016)0.02 to 0.05 (0.0008 to 0.0020)Cylinder inner diameter86.50 to 86.53 (3.4055 to 3.4067)Flatness of gasket surface0.05 (0.0020)Total resurfacingdepth of both0.2 (0.008)cylinder head andcylinder blockGrinding limitOverall heightOil pump149.9 to 150.0 (5.902 to 5.906)lengthOil clearance of pinDrivebelt0.03 to 0.07 (0.0012 to 0.0028)22.002 to 22.005 (0.86622 to 0.86634)Oil clearance of journalSide clearanceDeflection289.9 to 290.1 (11.413 to 11.421)Drive gear0.08 to 0.14 (0.031 to 0.0055)Drive gear0.06 to 0.12 (0.0024 to 0.0047)New belt7.0 to 10.0 (0.28 to 0.39)Used belt10 (0.39)Throttle bore diameterCarburetorRemarks32 (1.26)Outer venturi diameter24 (0.94)Inner venturi diameter9 to 12 (0.35 to 0.47)Main jet (Symbol Size)132.5Main air jet diameterPilot jet diameter0.9 (0.035)0.55 (0.0217)Pilot air jet diameter1.6 (0.063)Primary throtle valve to throtlebore clearance1.1(0.043)G424 Service Manual15Specifications

Unit : mm(in.)ItemStandard valueStarter motorNominal output, kWNo-load characterstics11.0Current, A90 or less3000Outer diameterRunout29.4 (1.16)28.8 (1.13)0.05 (0.0020)0.1 (0.0039)0.5 (0.020)0.2 (0.008)UndercutPinion gap0.5 to 2.0 (0.020 to 0.079)Tahermostat Spark plug Ignitio n coil DistributorBrush lengthWear limit lineCentrifugal advance crankStart0 /1000angle/engine speed, /rpmEnd20 /5000Vacuum advance crankEnd0 /80angle/vacuum, /mmHgStart23 /280Primary coil resistance, Ω1.08 to 1.32Secondary coil resistance, Ω22.1 to 29.90.7 to 0.8 (0.028 to 0.031)Plug gapValve opening temperature, C ( F)82 (180)Fully opening temperature, C ( F)95 (203)Valve liftOil PressureG424 Service ManualRemarks1.2Voltage, VSpeed, rpmCommutatorLimit8 (0.31) or moreLow Idle50 kPa(7psi)High Idle450 kPa(65psi)16Specifications

1. Stop engine if in use.MAINTENANCEG424enginerequiresacertainamount2. Allow sufficient time (approximately 2 minutes) forthe oil to drain back into the oi

order of removal steps. Omitted if installation is possible in reverse order of removal steps. Disassembly steps: The part designation number corresponds to the number in the illustration to indicates disassembly steps. Reassembly steps. Specified in case reassembly is impossible in reverse order of disassembly steps. Omitted if

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