Filter Systems. Systematic Fluid Service.

E 7.929.5/12.13Filter Systems.SystematicFluid Service.

Your Professional Partnerfor Ideal Conditioningof Your Operating Fluids.Customer focus is company policy.With over 6,500 employees worldwide, HYDAC is one of the leading suppliersof fluid technology, hydraulic and electronic equipment.We have a wide-ranging and versatile portfolio of innovative products and systems.This, combined with our expertise in development, manufacturing, sales and service,has grown over time, meeting our customers' requirements and providing solutionsfor the most diverse challenges associated with fluid and lube oil monitoringand conditioning in almost all sectors of industry.Global presence.Local expertise.With over 45 overseas companies,and more than 500 sales and service partnersin all industrial countries HYDAC not onlyhas worldwide presence, but local expertisein close proximity to the customer and his projects.HYDAC system solution:One contact. One supplier.One responsibility.Wherever you need us,we are there for you.Whatever the application,we will help you not only by findingthe most effective solution,but also because we manufacture componentsand systems under our own responsibility.E 7.929.5/12.13World-wide specificationsand approvals.2

Systematic Fluid Service. From HYDAC.The trend for miniaturisation of components and systems continues.At the same time better and better performance must be achievedat maximum efficiency. This increases the requirements both formonitoring as well as conditioning of the operating fluids.As a versatile supplier of products and services,finding a solution for the customer is our priority.Activities in fluid conditioning have over the years expandedthrough close cooperation with operators and partners into theareas of fluid monitoring and technical cleanliness.In the early days of fluid conditioning, sporadic or preventive cleaningwas considered sufficient. Today, systematic fluid service,which is adapted to the fluid and system conditions,is necessary. This safeguards productivity,prevents machine downtime andreduces operating costs.In close cooperation with end-users and partners,we work on new challenges. We develop solutionswhich reflect HYDAC's innovative product portfolio andbroad-based industry knowledge.Direct contact, proximity to the market and looking beyondour own horizons are fundamental to the continuousimprovement and expansion of our product range.With our comprehensive range of fluid sensors, systems,power units, filter elements and laboratory equipment,HYDAC can support you with professional fluid engineering,a worldwide distribution network and service.This is backed by decades of experience in almost all industriesand applications, a global network of production facilities andan in-house research and development centre.The Benefits to You:Maintenance intervals are extendedCritical machine conditionsare identified in good timeDefence against unjustified complaintsBasis of a guaranteed availability concept,maintenance scheduling, etc.Reduction in the Life Cycle Cost (LCC)Improvement in service life for bothcomponents and system filtersGreater machine availabilityLonger oil change intervalsResponsible management of resourcesReduction in costs as a result of lessproduction wasteIdentification and elimination of weak pointsin processesReduction in production-stage failuresOptimization of both internal and externalhandling processesE 7.929.5/12.13Documentation of the technical cleanlinessof components and systems according tostandards ISO 16232 / ISO 184133

More Efficiency for Your Operating Fluids.Fluid Condition MonitoringFluid ConditioningTechnical CleanlinessMonitoring the operating fluid of hydraulic andlube systems to establish condition-basedmaintenanceStationary and mobile fluid service systemsfor filtering, dewatering, degassing andconditioning operating fluids.Test equipment and modular systemsfor analyzing the technical cleanlinessof components and systems.Removal of particle contamination, water,oil ageing products and gasesExtraction methods:spraying, rinsing, ultrasonic (laboratory)Mobile and stationary conditioning systemsSimple operation viaPC-controlled sequenceMeasurement parameters: particle contaminationto ISO, SAE, NAS; water saturation;metallic wear particles; oil ageingSolutions for permanent system installation,including hydraulic and electrical adaptation(Online Condition Monitoring)High contamination retention capacityHigh filtration performance HSMER SYSTEMS HYDACF I LTF I LTCAERYDReliable and reproducibleanalysis resultsSYSTEMS HYDCFITERSYESTFilter element technology specificallyfor offline useIndirect cleanliness analysis ofthe rinsing fluid via particle counter(end-use simulation)ALPlug & Work measuring equipment forsporadic system analysis(Offline Condition Monitoring)Supplied ready for integrationof fluid sensorsRHYELTDACFIRHYCDAACFI LTESTR SYETFILE M S H Y D A C F I LT ERER SYSTEMSA C F I LT HYHYDDS SYSEMTESTMS SYEMSS SYSSTTEME 7.929.5/12.13 4HYDACFIELTC F I LT E R S Y HYDASTEEMSMSYST HYRSDACFILTERSY

Economy by System Design.Fluid Condition MonitoringTotal Costs Maintenance intervals are extended Critical machine conditions are identifiedin good time010 Defence against unjustified vice%20% Reduction in theLife Cycle CostUnplanned ServiceProduction FailureMaintenance: Basis of a guaranteed availability concept,maintenance planning etc.reactivepreventivepredictiveFluid ConditioningElimination of the solid contamination from the oil to reduce: Component wear Internal leakage Control inaccuracies Jamming of valves Sludge accumulation in the oil Acceleration in oil ageingSolid particle content (mg)Elimination of water from the oil to reduce: Corrosion Wear Oil ageingEconomic rangeMachine availability (%)Elimination of gases from the oil to: Reduce corrosion Reduce oil ageing Increase energy efficiency Increase production output Reduce unit costs Increase operating safetyTechnical CleanlinessCostsWithout monitoringof technicalcleanlinessE 7.929.5/12.13 Identification and eliminationof weak points in processesWithout monitoringof technicalcleanlinessWithmonitoringof technicalcleanliness5 Reduction in costsdue to less production wasteProduction-stagefailuresWithout monitoringof technicalcleanlinessWithmonitoringof technicalcleanlinessGoods returns(Complaints)Withmonitoringof technicalcleanlinessDefence againstunjustified complaints Reduction in production-stage breakdowns /product recall campaigns Optimization of both internaland external handling processes Documentation of technical cleanlinessof components and systemsto ISO 16232 / ISO 18413 Standards

In Every Sector.The versatility of the products fromHYDAC Filter Systems products enablesapplications in numerous sectors of industry:Steel industryFluid condition monitoring andfluid conditioning in hydraulic circuits andlubrication systems e.g. of presses,rolling mills, central hydraulicsPaper industryFluid condition monitoringand fluid conditioning on calenders,refiners, dryer section/wet-endPlastics industryFluid condition monitoring and fluidconditioning to increase machineavailabilityPower industryFluid condition monitoring andfluid conditioning of lube systemson turbines, boiler feed pumps,transmissions etc.AutomotiveMonitoring the technical cleanliness ofcomponents and systems, process chainanalysis, optimization of part washers usedfor technical cleanliness, fluid conditioningmonitoring and fluid conditioning onhydraulic and lube systems of presses, machine tools,plastic injection moulding machines and test rigs.Machine toolsFluid condition monitoringand fluid conditioningon hydraulic and lube systemsMiningFluid conditioning on miningand conveyor systemsOffshoreFluid condition monitoringand fluid conditioningon hydraulic and lube systemsMarineFluid condition monitoringand fluid conditioningon hydraulic and lube systemsAviationFluid condition monitoring andfluid conditioning on hydraulic andlube systems, test rigs andkerosene filling stationsWind powerFluid condition monitoring ongearboxes and hydraulic systems,fluid conditioning on gearboxesMobile hydraulicsTechnical cleanliness with monitoring ofthe condition of componentson delivery and despatch, offlinefiltration and dewatering to conditionbiodegradable fluids and hydraulic oils6For Every Application.

Filter Systems: from Analysis to Accessories.Fluid conditioningsystemsFluid conditioning systemswith fluid sensorsFilter elementsMobile filtration systemsThe mobile and stationaryfluid conditioning units fromHYDAC can be supplied withtried and tested fluid sensorsas an option.Integrated fluid sensors enablethe fluid condition to bemonitored during cleaning.For the numerous offlinefilters in the productrange there are varioustypes of filter elementsto remove solid particles,water and oil-ageingproducts, in pleatedor Spun-Spray designs.For servicing several systems,there are convenient mobileunits for particle filtrationavailable.- Portable filtration units- Mobile filtration unitsAdvantages:- Clean filling and flushing- Flexible as can be usedon different systems- Relieves the load on themain flow filter- Increased system availability- Reduction in Life Cycle CostStationary filter systemsHYDAC offers a comprehensiverange of easy-to-usemeasurement and analysisequipment. Whether it be solidparticles or fluid contamination,for sporadic checking or as apermanent installation, in fieldconditions or in the laboratory.The right tool for everyapplication:Fluid sensors (to measureparticle contamination andwater saturation in oil)Sampling systemsLaboratory equipmentComponent analysisequipmentSoftware and controls for:- Predictable availability ofsystems and components- Prevention of sudden failures- Reduction of operating costs- Prevention of catastrophicdamage to systems andthe subsequent supplyshortages- Preventive and conditionoriented maintenanceThe units in this wide productrange are installed permanentlyoffline.Stationary filter systemsfrom HYDAC are designedto remove particles(with or without integratedfluid sensors)Advantages:- Offline filterfor working filters- Simple to retrofiton existing plants- Relieves the loadon the main flow filter- Increased system availability- Reduction in Life Cycle CostContaminationSensorCS 1000To monitor particlecontamination in hydraulicand lubrication fluids.AquaSensor AS 1000To monitor the watersaturation (in %) in hydraulicand lubrication fluidsAdvantages:- Excellent filtration ratings- Long service lifethanks to high contaminationretention capacity- Reduction in Life Cycle CostsMetallicContaminationSensor MCS 1000To monitor metallic particlecontamination (ferromagneticand non-ferromagneticparticles) in lube fluidsOil Condition SensorHYDACLab To monitor the relative changein dielectric constantSensorMonitoring UnitSMU 1200Display unit for displayingand saving measured datafrom HYDAC fluid sensorsDewatering / degassing andother fluid conditioningsystemsThe HYDAC product rangehas both mobile and stationaryfluid service systems for:- Dewatering using vacuumor coalescence techniques- Elimination of acids andoil ageing products- Degassing and conditioningof transformer oil- Removal of oil from waterE 7.929.5/12.13Measurement andanalysis systems7

HYDAC Head OfficeHYDAC CompaniesHYDAC Sales and Service PartnersHYDAC Headquarters GermanyHYDAC FILTER SYSTEMSGMBHIndustriegebiet66280 Sulzbach/SaarGermanyTel.: 49 (0)6897 509-01HYDAC ItalyFax: 49 (0)6897 509-846E-mail: filtersystems@hydac.comInternet: www.hydac.comE 7.929.5/12.13HYDAC FranceHYDAC NetherlandsHYDAC Czech Rep.HYDAC EnglandHYDAC JapanHYDAC KoreaHYDAC ChinaHYDAC USAGlobal Presence.Local Expertise.www.hydac.com

on different systems thanks to high contamination retention capacity - Reduction in Life Cycle Costs Fluid conditioning systems Mobile filtration systems For servicing several systems, there are convenient mobile units for particle filtration available. - Portable filtration units - Mobile filtration units Advantages: - Clean filling and flushing