OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING - Foam-Iberia

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OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURINGOutlineOutlineITAINNOVA at a glance:01. OpenFOAM groupContributions to Industrial Manufacturing:02. Rubber Injection Molding03. Microfluidic Chip Control04. Ongoing/Future projectsOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain2

01ITAINNOVA at a glance:OpenFOAM Group

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING01 / ITAINNOVA at a glance: OpenFOAM GroupITAINNOVA – Instituto Tecnológico de AragónResearch and Technology CentreOwnership: Aragón Regional GovernmentEntity: Public company - Non profitLocations: 25.000m2 in Zaragoza and HuescaOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain

01 / ITAINNOVA at a glance: OpenFOAM GroupOPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURINGITAINNOVA – Instituto Tecnológico de AragónSome Figures221 People47%16%PhDMSc20%Bachelor17%SupportOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain5

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING01 / ITAINNOVA at a glance: OpenFOAM GroupITAINNOVA – Instituto Tecnológico de AragónR&D Areas69 peopleDESIGN ANDDEVELOPMENTOF IMULATIONOpenFOAM GroupOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING01 / ITAINNOVA at a glance: OpenFOAM GroupOpenFOAM group@ Instituto Tecnológico de AragónPhD Fluid MechanicsMSc Chemical EngineeringPhD Fluid MechanicsMSc Chemical EngineeringPhD studentMSc Chemical EngineeringPhD studentMSc Mechanical Engineering.Why OpenFOAM?Open-source gives us flexibility to move CFD closer to industryOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain7

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING01 / ITAINNOVA at a glance: OpenFOAM GroupOpenFOAM groupCFDInstituto Tecnológico de AragónHow.?ROMHPC /CLOUDIntegratedToolsforIndustrialPartnersAdding value to CFD simulations,by means of multidisciplinar integrated micsOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain8

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING01 / ITAINNOVA at a glance: OpenFOAM GroupOpenFOAM groupCFDInstituto Tecnológico de AragónOpenFOAMHow.?ROMHPC /CLOUDIntegratedToolsforIndustrialPartnersAdding value to CFD simulations,by means of multidisciplinar integrated micsOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain9

02Contributions to IndustrialManufacturing (1):Rubber Injection Molding

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING02 / Rubber Injection MoldingOptimal rubber injection moulds through cloud-basedsimulation Funding: CloudFlow (Exp.17. 3th Wave) - 7th Framework Programme of the European Commission Goal: Lean Cloud App aiming at zero-defect manufacturing (i.e. scotch, flash, weld lines, air-trapped)while minimising injection time. Involved entities:End-User SMER&D ITAINNOVACloud Institute for Biocomputation and iPhysics of Complex SystemsOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain11

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING02 / Rubber Injection MoldingOptimal rubber injection moulds through cloud-basedsimulationLean Cloud App: for Moulds Design aiming at Zero Defect cessingOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain12

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING02 / Rubber Injection MoldingOptimal rubber injection moulds through cloud-basedsimulationLean Cloud App: ngOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain13

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING02 / Rubber Injection MoldingOptimal rubber injection moulds through cloud-basedsimulationLean Cloud App: WorkflowWebPreprocessing:DoE &MESHINGCloudComputingPostprocessingOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain14

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING02 / Rubber Injection MoldingOptimal rubber injection moulds through cloud-basedsimulationLean Cloud App: ngOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain15

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING02 / Rubber Injection MoldingOptimal rubber injection moulds through cloud-basedsimulationLean Cloud App: ToolsWeb Input data OperatingConditions Geometry(STL)Preprocessing DoE MeshingCloudComputing Cloud(N cases inparallel)Postprocessing ROM Figures Report (.pdf)OpenFOAM:rubberFoamOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain16

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING02 / Rubber Injection MoldingOptimal rubber injection moulds through cloud-basedsimulationOpenFOAM: rubberFoamSolver for two compressible, non-isothermal and immiscible fluids using a VOF phase-fractionbased interface capturing approach; where one of the fluids is a non-Newtonian rubber. Rubber rheological behaviour: Reactive Viscosity Model Degree of cure:Solver developed by ITAINNOVAOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain17

03Contributions to IndustrialManufacturing (2):Microfluidic Chip Control

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING03 / Microfluidic Chip ControlCloud-based multiphysics simulation for designinghighly dynamic and highly accurate flow controlsfor microfluidic applications Funding: H2020 – European Comission Goal: Digital Twin of a Microfluidic System Involved entities:End-User SMER&D ITAINNOVAHPC GOMPUTEMicrofluidc systemOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain19

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING03 / Microfluidic Chip ControlMicrofluidic System: Digital TwinDigital twinMicrofluidc systemOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain20

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING03 / Microfluidic Chip ControlMicrofluidic System: Digital TwinDigital twin: CoreWebMicrofluidic chip: CFD (ROM)Multiphase flow patternReal timeinteractionDynamicsystemReservoirs, piping,valves, control behaviourOpenFOAM::interMixingFoamOpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain21

04Ongoing/Future Projects

OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING04 / Ongoing/Future ProjectsFuture projects Towards CFD bots for supporting engineering tasks: Smart automatic building of simulation workflows. Automatic mesh building. Application of real-time simulation models. CFD simulations ontologies Complex multiphysics solvers: Heat-transfer Multiphase Electrochemistry. Any idea / colaboration is welcome!OpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain23

Thank you for your attention

MODELING AND CHARACTER STRUCTURAL INTEGRITY AND RELIABILITY OpenFOAM Group 69 people MULTIPHYSISCS AND MULTISCALE SIMULATION . OpenFOAM 2nd Iberian Meeting 28 & 29 May 2018 Santiago de Compostela - Spain . Lean Cloud App aiming at zero-defect manufacturing (i.e. scotch, flash, weld lines, air-trapped) while minimising injection time. .

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