Oil Free Piston Compressors The World Leader Of Pet Compressors

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AF COMPRESSORSOIL FREEPISTON COMPRESSORSTHE WORLD LEADEROF PET COMPRESSORSWWW.AFCOMPRESSORS.COM

In compressed air industrysince 1870“INNOVATIONAND TRADITION“The leading company of highquality compressed air systemsAF compressors is the global leader in supplying high quality, oil-freecompressors for the PET blow molding market. Along with our main factory andheadquarters in Belgium, we have world class production centers in Pune, Indiaand Kunshan, China to support these thriving markets.Global leaderAnnual production: 400 units.Production HQ: Liège Belgium, production centers in Pune India & Kunshan in China.R&D: Innovation ManagementUnique laboratory for research and development at the University of Louvain La Neuve.State of the art test bench to confirm air capacity to ISO 5167-2003 and ISO 1217-2009 standards.Aftermarket support15 subsidiaries distribution centers spare part shops agenciesAF Academy & training centers 150 specialized technicians.2

AF’s experience andlegacy has provided asolid foundation for ourcompany to become theleading supplier of highquality compressed airsystems.Our customers include themost renowned blow moldmanufacturers and majorbeverage producers of softdrinks, water, juices, teas,and other applicationswhere dependablecompressed air is required.Today, AF has over 5700 compressor installations inover 170 countries aroundthe world.187019602000TODAYAF, a privately owned companywas formed in Liège, Belgium toproduce pneumatic hammers forthe mining industry.Oil-free reciprocating compressorswith PTFE piston rings were developedand successfully used in the brewing,chemical, and food industries.AF becomes the leadingsupplier and specialist forthe high pressure oil-freecompressor PET market.Leading manufacture of oilfree piston compressorswith 60% share of the PETcompressor market.1900 - 195019802010AF manufacturesreciprocatingcompressors forthe coal and steelindustries.AF beginsmanufacturing oil freePET Compressors topenetrate the emergingPET bottle market.AF expands our product rangefor lower pressure applications toinclude two-stage, oil-free pistoncompressors dedicated to the foodand beverage industry.

A COMPLETERANGEOF CAPACITIES20-40 bar units & 6-15 bar units.M2 seriesRANGE3 STAGEOIL FREE PISTONPET COMPRESSORSCE2 to CE24 seriesNominal capacity from 150 to 225 m³/h FAD(88 to 132 CFM), motor power from30 to 45 kWMotor service factor 1.0., capacities ISO 1217.20-40 bar: 150 3300 m3/hSee our AF Range Brochure to discover thedetailed range of capacities for 20-40 barPET compressors.L5 series4Nominal capacity from 312 to 700 m³/h FAD(184 to 412 CFM), motor power from55 to 132 kWMotor service factor 1.0., capacities ISO 1217.Nominal capacity from 1260 to1680 m³/h FAD(742 to 989 CFM), motor power from200 to 280 kWMotor service factor 1.0., capacities ISO 1217.L6 seriesNominal capacity from 1760 to 2170 m³/h FAD(1036 to 1277 CFM), motor power from280 to 355 kWMotor service factor 1.0., capacities ISO 1217.

L4 seriesNominal capacity from 800 to 1160 m³/h FAD(471 to 683 CFM), motor power from132 to 160 kWMotor service factor 1.0., capacities ISO 1217.OPC series 8 barOPCRANGE6-15 BAR 2 STAGEOIL FREE PISTONCOMPRESSORSNominal capacity from 7,7 to 54 m³/min FAD(272 to 1907 CFM), motor power from45 to 355 kWMotor service factor 1.0., capacities ISO 1217.See our OPC Brochure to discover the detailedrange of products for OPC 6-15 bar compressors.L7 to L9 seriesNominal capacity from 2330 to 3300 m³/hFAD (1371 to 1942 CFM), motor power from400 to 550 kWMotor service factor 1.0., capacities ISO 1217.6-15 bar:7,2 54 m3/minOPC series 10 barNominal capacity from 7,2 to 54 m³/min FAD(254 to 1907 CFM), motor power from45 to 355 kWMotor service factor 1.0., capacities ISO 1217.*Pressures up to 15 bar on request @ sales@afcompressors.com

TURNKEYSOLUTIONSfor PET bottlingControl cabinet:Compressor bare unit: 20 to 40 barFully interconnected with the whole compressorpackage. Includes star delta starting and PLCcontroller.3 stage, 3 cylinders, 2 piston rod assembliesElectric motor & V-Belt transmission.Skid mounted on antivibration mounts, no specificfoundation. Automatic draining system.HP Air Receiver:Hot galvanised – horizontal or vertical.Equipped with Bekomat drain system.6HP Air Dryer:Stainless steel dryer with integrated1µ filter. Dew point alarm andBekomat drain system.

15124613123Interconnecting pipework,separators HP receiversAnti Vibration MountsHP FiltrationOptional HP submicronic filtration,0,01µ.Active Carbon with odour removal HP Air DryerStainless steel dryer with integrated1µ filter.Dew point alarm.Bekomat drain system.Hot galvanising, nickel plating.Package equipped with Bekomatdrain system.Skid mounted on antivibrationmounts.No specific foundation.45640 bar connectionsStainless steel discharge flex linewith safety guard.Stainless steel inter-connecting 40bar pipe between compressor skid,receiver & dryer inlet.

piston PET compressor““WATER-COOLED,OIL-FREE, 3 STAGE,Lowest maintenance costs.Lowest energy costs.Fewest moving parts.Lowest speed.SIMPLE & EFFICIENT DESIGNLOW ENERGY CONSUMPTIONLOW MAINTENANCE COSTSOnly two cross-head assemblies, two connectiong rods and associated bearings.No piston rod packing on 3rd stage, which eliminates sealing against 40 bar pressure.8Single acting 2nd and 3rd stage, requiring few valves.Smaller 2nd and 3rd stages horizontal to optimize the piston ring life.Few valves and reduced energy losses.

High energyefficiencyISO 1217ISO 8573-1ENERGY ANDCOST SAVINGSlonger component life, less friction, low speed:340 rpm to 750 rpm.Less wearing parts as described above. Easy access on the machine for maintenance.Reliability and easy maintenance.Less time for maintenance. Easy and quick installation due to the use ofanti-vibration mounts, no specific foundation isrequired: low investment costs for nance9%80% of the total cost of operating a PETmanufacturing plant is in energy consumption.AF Compressors offers the lowest energy consumption andwill provide your facility with direct energy savings!Energy costs are increasing worldwide and neglecting itsimportance could result in higher operating expenses in thefuture.Total life cycle a 40 bar PETcompressor calculated on a10 year operation.AF Compressors offers immediate energy savings and themoney saved will increase your company’s profits starting onday one.

AVAILABLEOPTIONSSEPARATE COOLINGSYSTEMSfor any site conditionsEvaporative closedloop cooling towersFor temperatures above 36 C.Cooling capacities are selected to suit the localsite wet bulb temperature, up to 30 C (Wet Bulb)to provide the most efficient cooling system. Thetower and the water pump are controlled by thecompressor’s electrical cabinet.Option: two speeds fan motor for winter andsummer, antifreeze protections, heat tracing.Radiator coolingsystemsStandard selections for ambient temperatures upto 32 C and oversized units for temperatures upto 36 C. The radiator fans and water pump arecontrolled by the compressor’s electrical panel.For locations where the air temperature reaches40 C, the cooling unit is equipped with an automaticspray system with thermostatic control.Separate cooling systems are supplied with: Water circulating pump, expansion tank, andaccessories for the inlet/outlet connects of thecooling tower. Antifreeze Glycol, when required and suitable tosite conditions.10The water pumpis mounted on the compressor’s base plate.If several units are installed in parallel, thewater pumps can be installed on a separatebase-frame.

ELECTRICALOPTIONSPROTECTION OPTIONSFOR HOT AND COLD ENVIRONMENTSAF standard electric motors 1.0 Service FactorProtection for hot temperaturesMotors can be selected for your specific application and conditions:Oil cooler for ambient temperaturesexceeding 40 C. Motor protection degrees from IP-23 to IP-55 for hot and dustyenvironments.Water cooled condenser for refrigeratedair dryer for ambient temperatures above40 C. Efficiency Class available from IE1, IE2, and IE3 Internal heaters to prevent condensate under tropicalconditionsAir conditioning for electrical cabinetsfor ambient temperatures above40 C. A variety of voltages and frequencies are available from ourstandard panels ; 400V/3/50 Hz or 440-480V/3/60 Hz.Other voltages include 380V/3/50 or 60 hZ, 575V/3/60 Hz In lieu of the standard star delta starter, we can offer:Protection for coldtemperatures Soft starter Smart Inverter Starter (see page 13)Oil warming for inside Fully Packaged Frequency Inverter (see page 14)temperatures between 1 and 5 C.40 BARCERTIFICATIONS& EQUIPMENTOPTIONS40 bar air receiver optionsSubmicronic and Active Carbon FiltrationAll codes and certifications are available: CE-PED, ASMEVIII, TR CU suiting to Russia, CRN for Canada, SELO code forChina, NR13 for Brazil, etc.40 bar activated carbon filter with either stainless steel orcast aluminum housings.Additional 40 bar air receiversAdditional high-pressure air receivers are available from1000 to 10,000 liters, hot galvanised (or galvanized) withaccessories including safety valve and Bekomat drain system.Additional receivers are shipped loose for remote mounting.Filters provide removal of submicronic particles down to 0.01microns and odor removal.Filters are located at the outlet of the air dryer with AFsupplied counter flange.MiscellaneousCondensate drain collector, non-return valves, pressurereducers, etc.

AVAILABLEOPTIONSREGULATIONSIS : SMART INVERTER STARTERAFS : ADJUSTABLE AIR FLOW SYSTEMfor energy & cost savingsSAVINGS THROUGHFREQUENCY INVERTER Full Size PackRECOVERYHRS90 : HEAT RECOVERY SYSTEM 90 CHRS90 : HEAT RECOVERY SYSTEM 40 CCONTROLLINGMULTI-COMPRESSOR-CONTROLLERMONITORING & MANAGEMENT12

SIS:Smart Inverter StarterSTARTING CURRENT FAR BELOW NOMINAL CURRENTSPECIFIC FREQUENCY INVERTER ELECTRICAL CABINETFOR STARTING PURPOSE. Standard electric motor Starting current even lower vs regular VSD. Starts faster than VSD. Full load power never exceeds 100 %. Electrical pre-lubrication oil pump. No shielded cabling or other protection device required. No LHF, Line Harmonic Filters required.Developed in partnership by AF Liège & Schneider Electric Paris

AFS:Adjustable Air Flow SystemFREQUENCY INVERTERFull Size PackageDECREASING THE SPEEDHOW DOES IT WORK?INCREASING THE SAVINGSFollowing to your bottling production profile:For 100% air capacityFor 55% air capacity1st stage double acting cylindercompresses the air on the up and downstroke of the piston. This raises theatmospheric air to 4 to 5 bar achievingthe most important pressure ratio from 1to 4 to 5 bar.1st stage cylinder compressesatmospheric air only on the upwardstroke of the piston.AFS automatically unloads thelower part of the cylinder to matchair flow required in the system.At full load 1st stage double actioncylinder produces 100% of rated capacityto provide 100% air to the blow moulder.increasing efficiency decreasing power consumption.Speed adaption via frequency inverter. frequency inverter electrical cabinet. specific motor. Isolated bearings electrical pre-lubrication oil pump. shielded cabling other protection device. LHF, Line Harmonic Filters.Variable speed Starting current of max 1,2 times nominal Power factor (cos φ) between 0,95 and 1,0 Smooth start-up - no stress on the beltsReduces off-load times Potential energy savings if air demand is fluctuating and especially during low demand.Power Savings - Standard vs. VSDLossesActive Power - StandardSavingsOFF LOADSDOUBLE ACTINGPower (kw)Active Power - VSD14m3/h0%50%100%

HEAT RECOVERY SYSTEM90 C & 40 C40/45 CFeatures & benefitsFeatures based on L 5 model /200 kW. Temperature 30-35 C water in - between 85-90 c water out. Power heat recovered @ 40 bar on load is ca.160 kW ca.80% of shaft power. Water Available quantity of water for Heat Recovery is ca. 2 m³/hour waterflow for L5 model. Due to HR, a smaller separate cooling system is used for the completecompressor system.One year operation, 6000 running hours @ 0.05 / kW Heat 48.000 savings.30/35 CHeat Recovery System 40 C including:85/90 CExternal skid Heat Recovery System 40 C with stainless steel plate exchanger.MULTI-COMPRESSOR-CONTROLLERMONITORING & MANAGEMENTAutomatic selection of the exact compressor(s) to match thespecific blowing air requirement. Reduces off-load times Smaller power consumption bands Selects the most suitable unit to meet fluctuating air demands Balanced running hours and maintenanceSiemens Delta S4 Communication with any PLC Works with any energy saving device Data visualisation / each compressor Acquisition system

GLOBAL SERVICE: COMPLETE NETWORKTHE MOSTEFFECTIVE SERVICENETWORK INTHE WORLDFOR OIL FREERECIPROCATINGAIR COMPRESSORSAF’s Aftermarket & Serviceteam actively assistsyou in the maintenanceand optimization of yourcompressor to ensuredecades of high performanceand trouble free operation.All parts and componentsavailable for immediatedispatch: 100% availabilityof your compressed airinstallation is our main anddaily objective!3 Production sites: Liège - Belgium / Kunshan - China / Puna - India.15 Subsidiaries with local spare parts centers: More than 20 service agencies for local spare parts and service support 2 distributions centers: Europe Middle EastAF COMPRESSORSIN EXCESS OF 5600 UNITSIN OVER 170 hBelgiumBrazilCanadaChileChinaCzech aRussiaSerbiaSouth AfricaSouth KoreaSpainSwedenSwitzerlandThailandTrinidad & TobagoTunisiaTurkeyUAE-DubaiUkraineUnited KingdomUSAVietnamVisit our website to get all updated contacts details of:AF subsidiaries, local commercial & technical support worldwideAF official agencies, with local service supportA GROWING TEAM AT YOUR SERVICE. More than 150 specialized technicians. Spare Parts Centers For Immediate Parts availability. Technical experts to provide high level support over the phone or at thecustomer’s site. Multilingual & local service support. Key account management, area managers, technical experts on line and ineach subsidiary. 24/7: round the clock service worldwide and hotline: 32 4239 9660.WWW.AFCOMPRESSORS.COMHead Office Commercial dpt. 352 26 95 66 34sales@afcompressors.comAteliers François S.A.Rue Côte d’Or 2744000 Liège - BELGIUM 32 4 229 70 10central@afcompressors.comTVA: BE0403953332genbroch20171102

compressor installations in over 170 countries around the world. 1870 AF, a privately owned company was formed in Liège, Belgium to produce pneumatic hammers for the mining industry. 1900 - 1950 AF manufactures reciprocating compressors for the coal and steel industries. 1960 Oil-free reciprocating compressors with PTFE piston rings were developed

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