Exact Mixing Overview
EXACT MIXINGLeaders in Continuous Mixing solutions for over 25 years.EXACT MIXINGBY READINGBAKERY SYSTEMSA Markel Food GroupCompany
Exact Mixer ModelsEX EXACT EX MIXERGentle kneading for wheat-based productsThe EX Continuous Mixer is designed to uniformly mix products where dough moisture levelsrange from very low to very high. Dough is gently mixed and developed without generatingexcessive heat. Low moisture, stiff products are easily mixed. The EX Mixer is ideal for wheatbased products such as pretzels, pizza, sweet goods, crackers, and is also well suited for all butthe lowest viscosity powder / liquid mixtures.HDX EXACT HDX MIXERHigh development mixing for ultra-high absorption doughsThe HDX or High Development Continuous Mixer is designed to first mix all ingredients into auniform mass with a twin screw mixer. In a separate section the dough is kneaded to the properdevelopment level with a single screw mixer. This mixer is designed specifically to manufacturehighly developed dough at low temperatures. The HDX Mixer is ideal for products such asbuns, breads, English muffins and similar products.MX EXACT MX MIXERIntense mixing action for products requiring high energy mixingThe MX Continuous Mixer offers intense, efficient mixing using a cutting action for productsrequiring high energy mixing. The MX Continuous Mixer is particularly well suited for highmoisture / high fat content doughs such as icings, cremes, batters, fillings and low viscositymixtures. It is also used for products where inclusions are a large portion of the recipe.Inclusions can be added near the exit of the mixer to obtain a uniform mix with no damage.LDX EXACT LDX MIXERTwo-stage mixing for products that benefit from creme up andfinal mixing stagesThe LDX Continuous Mixer combines all minor ingredients and a portion of the requiredflour in the first mixing stage. In this stage, special mixing elements cut the fat into the otheringredients. The remaining flour is added to create the final dough. This mixer is ideal for mosttypes of cookies or any application where ingredients are blended before flour is added.FX EXACT FX MIXERHigh speed lofting for low moisture, hydroscopic powder type mixturesThe FX Continuous Mixer is designed to distribute small amounts of moisture evenly intolarge amounts of powder. This is accomplished by lifting the powder into atomized liquids.This mixer is ideal for hydroscopic powders such as potato flakes used to make fabricatedpotato chips or any other low moisture mixtures.
Continuous Mixing equipment andexpertise for perfect product every time.Whatever you make, Exact Mixing has the equipment, experience and expertise to help you reducelabor, cut costs, improve consistency and simplify your process with Continuous Mixing. With over100 Continuous Mixing installations to date, no one has solved more complex mixing challenges forcustomers across the globe.We offer a variety of innovative, high-quality continuous mixer models for a variety of products.We also help solve our customers’ mixing challenges with expert engineering support and all theadvantages of our Science & Innovation Center. At this fully licensed food production facility, youcan perfect your process using the most advanced Continuous Mixing technology available today.Benefits of Continuous Mixing: Consistent finished product weight,size and texture Eliminates variables due to batch process Even hydration of dough Better integration of minor ingredients Quick and easy changeovers Easy to sanitize, maintain, cleanand inspect equipment Consistent, steady supply of dough Eliminates errors Requires little training to operate Excellent traceability Eliminates chance of contamination Simplifies downstream doughhandling equipment Operated with less labor Reduced energy requirementsContinuous Mixing solutions for: Breads, Buns and Rolls Sweet Goods Bakery Goods Snacks Crisps Pet Treats I cings F illings B atters B ars C rackers C ookies
EXContinuous Mixing equipment andexpertise for perfect product every time.Whatever you make, Exact Mixing has the equipment, experience and expertise to help you reducelabor, cut costs, improve consistency and simplify your process with Continuous Mixing. With over100 Continuous Mixing installations to date, no one has solved more complex mixing challenges forcustomers across the globe.We offer a variety of innovative, high-quality continuous mixer models for a variety of products.We also help solve our customers’ mixing challenges with expert engineering support and all theadvantages of our Science & Innovation Center. At this fully licensed food production facility, youcan perfect your process using the most advanced Continuous Mixing technology available today.Benefits of Continuous Mixing: Consistent finished product weight,size and texture Eliminates variables due to batch process Even hydration of dough Better integration of minor ingredients Quick and easy changeovers Easy to sanitize, maintain, cleanand inspect equipment Consistent, steady supply of dough Eliminates errors Requires little training to operate Excellent traceability Eliminates chance of contamination Simplifies downstream doughhandling equipment Operated with less labor Reduced energy requirementsContinuous Mixing solutions for: Breads, Buns and Rolls Sweet Goods Bakery Goods Snacks Crisps Pet Treats I cings F illings B atters B ars C rackers C ookiesThe Continuous Mixing ProcessImproving process efficiency and product consistency, Continuous Mixing offers aconsistent, uniform dough stream to your production line at the same rate thatit is being used. A complete Exact Mixing Continuous Mixing System includesthe mixer, blender, materials handling and ingredients metering, as well as thecontrol system that monitors and distributes product between them.Dry materials receivingDry materials blendingDry Materials HandlingDry ingredients can be introduced to the system in a number of ways. The most commonmethods include ingredients from a silo, a bulk bag, or a dumping station for smaller containers.Ingredient additions can be completely automated, manual or somewhere in between.Dry Materials BlendingDry ingredients are often blended in advance to improve consistency, add system flexibility andreduce costs. Flour may or may not pass through the blender depending upon the usage rate.If the flour is delivered directly to the mixer, only the minor ingredients pass through the blender.Micro ingredients are sometimes added directly to the blender to ensure their proper distribution.Dry ingredients meteringDry Materials ReceivingDry materials from the materials blending station and from outdoor silos are transferredinto the mixing area to the receivers above the dry materials feeders.Ingredients MeteringDry materials handlingGravimetric, Loss-in-Weight technology provides precise, uninterrupted dry ingredient meteringto the mixer. Flow-meters connected to the closed loop feedback control system ensure that theliquid ingredients are accurately delivered to the mixer in coordination with the dry ingredients.Continuous MixingContinuous Mixing is the process of continuously metering ingredients directly into the mixingchamber and as a result, generating a continuous stream of mixed product at the exit of themixer. The mixing may be done in stages to ensure all ingredients are incorporated properly.All Exact Mixers are designed for versatility, ease of cleaning, ease of maintenance and reliability.Liquid ingredients meteringOperator InterfaceExact Mixers have seamless, integrated controls for mixing and bulk delivery. All metering andmixing procedures are monitored and initiated by the control system so the operator is alwaysable to confirm and modify as needed, and all properties are recorded for future review.Operator interfaceContinuous mixer
EXRBS SCIENCE & INNOVATION CENTER:See your product mixed and made first-handOur 6-step processStaffed with experienced experts, and outfitted with a complete processline for making baked snacks and other food products, our Science &Innovation Center offers a truly unique value to our customers.A dedicated mixing area features a wide range of mixing technologies.The Exact Mixing line of continuous mixers offers Single screw (EXMixer), Twin screw (MX Mixer), High shear (FX Mixer), Highdevelopment (HDX Mixer) and Multi-stage (LDX Mixer)technologies in a continuously mixed, automated process. Varioussize mixers are available for Science & Innovation Center work orin-plant demonstrations.Our 6-step process is designed to educate and demonstrate the manybenefits of Continuous Mixing, using your ingredients and know-how ata pilot-scale level. Once the process is demonstrated to your satisfactiona continuous mixing system can be quoted to meet your requirementsand budget.1ANSWER your initial questions2UNDERSTAND your requirementsSupport systems include an automated bulk handling system, ahorizontal dry blender, gravimetric dry feeders, and mass flowliquid systems.3Here you’ll find all the process equipment needed to duplicateconditions you might encounter in full-scale production. It’s the bestpossible way to ensure a successful mixing and manufacturing process.456EXACT MIXINGBY READINGBAKERY SYSTEMSA Markel Food GroupCompanyA Markel Food Group CompanyT EST & EVALUATE Continuous Mixing solutionsat the RBS Science & Innovation CenterAGREE on scope for cost analysisDEMONSTRATE process at your facilityTOUR current customer installation380 OLD WEST PENN AVENUE ROBESONIA, PENNSYLVANIA 19551 USA (01) 610.693.5816INFO@EXACTMIXING.COM EXACTMIXING.COM
Two-stage mixing for products that benefit from creme up and final mixing stages The LDX Continuous Mixer combines all minor ingredients and a portion of the required flour in the first mixing stage. In this stage, special mixing elements cut the fat into the other ingredients. The remaining flour is added to create the final dough.
mechanical mixing (rotating, vibrating) hydraulic mixing pneumatic mixing pipeline mixing (turbulent flow, static mixer) Method of mixing fluids A –mechanical mixing using turbines B –mechanical mixing using blade impellers C –hydraulic mixing D –pneumatic mixing with stationary inputs
4 I MIRKA ESSENTIALS PAINT MIXING mirka.com PAINT MIXING SOLUTIONS The Mirka Paint Mixing product range includes mixing cups, lids & systems, mixing sticks, paint strainers, practical dispensers and cloths. Caters for automative refinishing professional paint mixing needs. Size Mirka Code Pcs/pack 180ml 9190170180 50 400ml 9190170400 50
Soil mixing equipment Installation procedure QC/QA Engineering properties of soil-cement Applications. Deep Soil Mixing Deep Soil Mixing is the in situ mechanical mixing of a cement grout with soil to produce an a variety of engineered geometries and soil properties to suit the ap
Mechanical Mixing Systems Advantages of Mechanical Mixing System provides a less explosive-hazard environment compared to gas mixing Provides sufficient mixing energy for various tank sizes and configurations VFD pumps can alternate speed according to digester solids contents Disadvantages of Mechanical Mixing
viscosity of masticated SBR rubber and on temperature of mastication. Source: Martin, RCT 1955 Fig left: Thesis Ebell Mixing of SBR: Introduction Mixing of SBR Mixing of NR/BR/SBR Mixing
It is essential that proper mixing methods and tools are used to ensure proper application of Sikagard -7600 HG. Mixing Drill: Low Speed Mixing Drill ( 400-600 rpm) Mixing Paddle: Jiffy Mixer ( 5-50 Gallon Model) or Mud Mixing Pad
Point of Source Radiant Heat Mixing Valves 34C High Temperature 6 34H Series 4-5 Point of Source ASSE 1017 Mixing Valves 34A Series 4-5 34C Series 6 Point of Use ASSE 1070 Mixing Valves 34B Series 7 34D “Mini” Series 8 Automatic Temperature Controller (ATC) 34HL Series 9-10 Emergency Eye Wash/Face Wash Mixing Valve 34E 11-12
EMC Overview 43 Immunity Issues Can Exist Due To The Following Most of today’s electrical and electronic systems rely on active devices such as microprocessors and digital logic for: –Control of system functions. –User convenience / features. –Legislated system requirements (such as mobile telephone location reporting). With today’s vast networks for data communication there .
