KF740 LOUDSPEAKER OWNER'S MANUAL - EAW: Eastern Acoustic Works

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KF740 LOUDSPEAKEROWNER’S MANUALIncluding KF740P

Page 2 of 22 KF740 OWNER’S MANUAL

TABLE OF 77.7.17.27.37.47.58.8.18.2READ THIS FIRST. 4EC Statement Of Conformity . 4Saftey Precautions . 4General Precautions. 4INTRODUCTION. 5KF740 . 5KF740P. 5UNPACKING . 5Contents . 5Shipping Damage . 5Returning Products to EAW. 5KF740 ARRAY DESIGN . 6EAW Resolution. 6Fill Coverage. 6Ground Stacking . 6Subwoofers. 7ARRAY OPERATION. 8Overview. 8Engineering Design . 8Signal Diagram . 8Signmal Processing. 8Amplifier Gain Settings . 9User Adjustments . 9Amplifier Power Requirements . 9Input Connections. 11RIGGING. 12Rigging Warnings . 12Suspension Load Rating – Working Load Limits (WLL). 12Fly-bar Rigging Recomedations . 12Attaching Enclosures to the Fly-Bar . 13Suspension Procedures . 16Adaptor Bars. 17Ground Stacking Procedures . 18SERVICE AND MAINTENANCE. 20General Service . 20Rigging Service. 20Basic Field Troubleshooting . 20Inspection . 20Maintenance. 21CONTACTING EAW . 22Operating Questions and Service Information . 22General . 22Page 3 of 22KF740 OWNER’S MANUAL

1.READ THIS FIRST1.1EC STATEMENT OF CONFORMITYThis document confirms that the range of products of Eastern Acoustic Works bearing the CElabel meet all the requirements in the EMC directive 89/336/EEC laid down by the Member StatesCouncil for adjustment of legal requirements, furthermore the products comply to the rules andregulations referring to the electromagnetic compatibility of devices from 30 August 1995.The authorized declaration and compatibility certification resides with the manufacturer and canbe viewed upon request. The responsible manufacturer is the company:Eastern Acoustic WorksOne Main St.Whitinsville, MA 01588 USATel: 508-234-6158Fax: 508-234-8251E-mail: info@eaw.comWhitinsville, MA USA1.2SAFETY PRECAUTIONSThe terms “Caution,” “Warning,” and “Danger” are used throughout this manual to alert the readerto important safety considerations. If you have any questions about any aspects of theseprecautions, contact your local dealer, distributor, or EAW. The following are the descriptions ofthe safety precautions.CAUTION: describes an operating condition or user action that may expose the equipment oruser to potential damage or danger.WARNING: describes an operating condition or user action that will cause damage to theequipment or injure the user.DANGER: describes an operating condition or user action that will immediately damage theequipment or be extremely dangerous or possibly life-threatening to the user.1.3GENERAL PRECAUTIONSWARNING: Some aspects of rigging and other related fields for which EAW manufactures, sells,or distributes equipment are potentially hazardous. Any people using this equipment arepersonally responsible for their own safety. EAW transactions are made with the assumption thatthe purchaser is a qualified individual or will have only qualified individuals perform work with theequipment. EAW will not be liable for any damages arising from the use of equipment sold topurchaser.WARNING: Only persons with the knowledge of proper hardware and safe rigging techniquesshould attempt to suspend EAW loudspeaker systems overhead. Failure to follow this precautionmay result in damage to the equipment, injury, or death.Page 4 of 22 KF740 OWNER’S MANUAL

2.INTRODUCTIONThe KF740 Series is a mid-sized line array system designed to bridge the gap between thepopular KF760 and KF730 Series. With output capabilities resembling the KF760 and a footprintsimilar to a KF730, the KF740 delivers 3-way, KF Series performance in a flexible, easy-to usesystem. A full KF740 array can provide uniform sound coverage from directly beneath itself out tohundreds of feet without complex signal processing.This manual provides information about the design, configuration, and operation of KF740 LineArrays. It is intended to be used in conjunction with EAW Resolution Windows -based arraydesign software. Please thoroughly familiarize yourself with this manual. The more you learn andunderstand the KF740 Line Array the easier you will find it to use. This is not so much because ofany inherent complexities, but because it is actually easier to use than most, if not all, arraysystems.2.1KF740The KF740 is physically configured for temporary installation. Rigging information for this purposeis provided in this manual2.2KF740PThe KF740P is physically configured for permanent installation. Full rigging information andinstructions for the KF740P is provided with the KF740P rigging hardware kits. All non-rigginginformation provided herein applies to the KF740P.3.UNPACKING3.1CONTENTSKF740(1)KF740 loudspeaker(6)Tethered quick release pins3.2SHIPPING DAMAGEAfter unpacking, if the loudspeaker is found to have shipping damage, save the packing materialsfor the carrier’s inspection, notify the carrier immediately, and file a shipping damage claim.Although EAW will help in any way possible, it is always the responsibility of the receiving party tofile any shipping damage claim. The carrier will help prepare and file this claim.3.3RETURNING PRODUCTS TO EAWIf the loudspeaker must be returned to EAW, contact the EAW Service Department for a ReturnAuthorization (See Chapter 7). Use the original shipping carton and packing materials. If theshipping carton is damaged, contact EAW for a new carton, for which there will be a smallcharge. EAW will not be responsible for damage caused by inadequate packing.KF740 OWNER’S MANUAL Page 5 of 22

4.KF740 ARRAY DESIGN4.1EAW RESOLUTIONUse EAW Resolution design software when designing a KF740 array. It can be found in theDownloads/Software section of the EAW website (www.eaw.com). Resolution’s primary functionis to determine the configuration providing the best vertical performance for a given application.Various venue dimensions are entered that allow Resolution to calculate the resultant arrayperformance. Resolution can automatically generate a suggested array or an end user can tailora Resolution generated array or build a unique array to view array performance.For complete instructions about operating the EAW Resolution, click on the About/Help menuwhen running software.4.1.1 Computer RequirementsResolution requires an IBM compatible PC with Windows XP, or Vista 32 bit operating systems.It is not designed to work with Macintosh operating systems.4.1.2 4.2Resolution ResultsGraphical representations of the array and the venueAiming splay angle between each pair of enclosuresHow to set the enclosure-to-enclosure riggingOn-axis aiming angle for each enclosure as a difference from 0 horizontalVarious angles and throw distances calculated from the venue’s dimensionsDifference between the array beamwidth angle and the needed coverage anglesHeight of the array and trim height to the bottom of the array from the floorPick Point on the Fly-Bar to achieve the calculated array angle when suspendedWeight of the arrayFILL COVERAGE4.2.1 Up-FillSome applications, such as theaters and small arenas, can require up-fill coverage from thearray. In this case, the array is designed to tilt back for up-firing coverage from the topmostenclosures.4.2.2 Down-FillMany applications require extreme down-fill coverage. In this case, the array is designed to haveenough curvature for the bottom KF740 to provide coverage almost directly beneath the array.4.2.3 Horizontal Coverage and Side-Fill ArraysRegardless of the length of the array, a KF740 array has a horizontal beamwidth (-6 dB points) ofapproximately 90 , with pattern control maintained to a very low frequency.4.2.4 KF740 Series as Side-fill ArraysKF740 side fill arrays can be hung adjacent to the mains, extending the coverage 180 for sideaudience coverage.4.3GROUND STACKINGNormally, a ground-stacked KF740 main array is used where suspension is not possible, toodifficult, or too time consuming. Additional uses are as stage side fills and audience front fill.Two (2) units are recommended for a minimum ground stack not to exceed six (6) units.Page 6 of 22 KF740 OWNER’S MANUAL

WARNING: Ground-stacked arrays, especially the maximum recommended arrays, requiresassembly by personnel qualified to ensure adequate stability from tip over for the particularapplication. See Section 6 for correct array assembly. Mechanical assistance will be required tolift and position enclosures for arrays taller than approximately 5 feet.4.4SUBWOOFERS4.4.1 General ConsiderationsAlthough the impressive low frequency performance of KF740 Series arrays allows them to beused without subwoofers for some events, subwoofers will normally be used for live musicalperformances. The recommended subwoofer is EAW’s SB1001/1002.A general recommendation is to use KF740 loudspeakers and SB1001/1002 subwoofers in aratio of two KF740 loudspeakers to one SB1001/1002 subwoofer.NOTE: Bass performance is often highly program or venue-dependent, as well as subjective asto quantity and quality. For this reason the type, quantity, and disposition of subwoofers may varyconsiderably with the application. The quantity recommendations below are for general purposes,providing a balanced system for most music applications. Quantities may need to be adjusted upor down for specific situations.4.4.2 Other SubwoofersOther subwoofers, such as the EAW’s SB1001, SB1002, or BH760 can also be used withKF740s. Recommended quantities of KF740 for each subwoofer are:ModelSubwooferKF740SB1001/100212BH760134.4.3 Signal Delay on SubwoofersBecause subs are not flown in the same array as the KF740 it will usually be necessary todetermine the signal delay settings by measurement.KF740 OWNER’S MANUAL Page 7 of 22

5.ARRAY OPERATION5.1OVERVIEWThe operation of a KF740 Series system involves:1. Understanding the principles on which it operates.2. How to electronically configure it for a specific task.5.2ENGINEERING DESIGNHow a KF740 Array works: Divergence ShadingIn almost any venue, there are significant differences in distance from the loudspeaker array tothe nearest and farthest audience members. The idea is to turn up the output level of the arrayaimed towards the farthest audience members, and then progressively turn it down for audiencemembers closer to the array. These differences in distance are accompanied by changes in thearray’s vertical aiming angle.Rather than use amplifier input levels, the volume controls for a KF740 array is a combination ofthe shape of its curvature and the quantity of KF740 units that make up the array. A shallow curvemeans more loudspeakers are facing a given direction, putting more energy within a givenvertical angle. A more radical curvature for the same number of loudspeakers spreads the energyover a wider vertical angle, reducing the energy at any particular point. Simply put, less curvatureturns the volume up and more curvature turns the volume down.If you understand this point, you understand how a KF740 array works. Specifically:1. More splay at the rear of the enclosures turns the volume up (adds less curvature to thearray)2. Less splay at the rear of the enclosures turns the volume down (adds more curvature tothe array).3. More enclosures provide a greater vertical coverage angle.4. Fewer enclosures provide less vertical coverage angle.EAW Rersolutionuses the above variables to determine the quantity of enclosures and thevariation in curvature along the length of the array that will optimize coverage for the audiencedistances and angles the array must address.5.3SIGNAL DIAGRAMThe signal diagram shows the signal flow for a single KF740. AnEAW UX8800 processor is required to provide proper signalprocessing to drive each section of the loudspeaker.5.4SIGNAL PROCESSINGUse the EAW UX8800 digital signal processor with the KF740.Each system of KF740 used will require three outputs of a singleUX8800. For more information on the UX8800 includingEAWPilot software used to control and program the UX8800from a PC and Greybox pre-programmed settings visitwww.eaw.com/products/ux8800.html.WARNING: The KF740 has been optimized for use with the EAW UX8800 processor only. KF740array performance, in terms of frequency response, beamwidth consistency, output levelcapability, and wavefront coherency is dependent on the EAW engineered Greybox settings usedby the UX8800.Page 8 of 22 KF740 OWNER’S MANUAL

5.5AMPLIFIER GAIN SETTINGSIn order for Divergence Shading to work properly, all amplifiers for all passbands must be set tothe same voltage gain, regardless of their power output ratings. Among other things, equalamplifier gains are required to maintain array coherence throughout the venue.NOTE: This does NOT mean the same input sensitivity, but the same input to output voltagegain. Consult your amplifier manufacturer if this cannot be readily determined. Do not selectivelyboost or attenuate loudspeaker levels at the amplifiers in order to achieve consistent SPL atvarious distances. This is achieved by adjusting the array curvature as described above.5.6USER ADJUSTMENTS5.6.1 EqualizationEAW recommends that 1/3 octave or careful use of parametric equalization be used to modifyperformance to accommodate a particular program, venue characteristics, or personal taste.5.6.2 Array MeasurementsIt is recommended to use a multi-channel measurement software platform to investigate theinteraction between an array and the acoustical characteristics of a venue. This is a fast, yetsophisticated, process that will indicate problem areas due to particular venue characteristics.Usually it is a matter of applying small amounts of 1/3 octave or parametric equalization to adjustsignificant anomalies.5.7AMPLIFIER POWER REQUIREMENTSAs is true of all professional loudspeaker systems, the performance of the KF740 depends onamplifiers delivering an adequate supply of clean power. Determining the appropriate poweramplifier wattage for a given loudspeaker and application is a subject of some debate. In fact,there are three distinct issues regarding amplifier power as discussed in the next sections:“Power Ratings,” “Selecting an Appropriate Amplifier Size,” and “Operating Limits.”For more information on selecting amplifiers, please consult the Frequently Asked Questions(FAQ) portion of the EAW web site, EAW’s Technical Paper on Amplifier Power also available onthe EAW web site; or contact EAW Applications Support Group.5.7.1 Power RatingsThe KF740 is a Tri or Quad amplified loudspeaker depending on the end users preference,requiring power for two LF, one MF, and one HF amplifier channel. LF sections can beconnected in parallel to a single amplifier channel or each can be connected to a separateamplifier channel. The following tables list the rms voltage limits for the KF740.NOTE: The rms Voltage Limit listed for each sub-system (LF, MF, or HF) is the same for anyenclosure quantity. The wattages are calculated using the Voltage Limits and the overall nominalimpedance for the each listed quantity of KF740 loudspeakers.SectionNominal ZWattagerms VoltsLF Side8700 W74.83LF Front8700 W74.83MF8625 W70.71HF8200 W40CAUTION: The rms voltage limits listed above are related to the thermal limits determined fromEAW’s standard power test. In this test, transducers are “exercised” to a point of damage orKF740 OWNER’S MANUAL Page 9 of 22

failure. The test signal has a 6 dB crest factor (peak to average ratio). A maximum continuousvoltage limit for the loudspeaker is then determined based on the test results and on thetransducer’s application in the loudspeaker. The powers listed in the table are calculated as thesquare of the rms voltage limit divided by the sub-system’s nominal impedance (Z) in ohms.5.7.2 Selecting an Appropriate Amplifier SizeThe wattages listed in the above charts are intended primarily as points of comparison with thepower ratings of other loudspeakers. For this purpose, each wattage listed should be consideredas a /-1 dB range 0.8 to 1.25 times the wattage listed. For example, 700 W should beconsidered as a range from approximately 550 W to 900 W.In many applications, the wattages listed will NOT correspond to the best amplifier sizes foroptimizing loudspeaker reliability and performance. Proper amplifier selection requires aconsidered analysis for the particular application. Amplifiers should be sized according to both thesound levels required and the type of audio signals that will be reproduced. If you are unsure ofhow to determine these parameters, consult a qualified professional or contact EAW’s ApplicationSupport Group.5.7.3 Selecting an Appropriate Amplifier Size Rule Of ThumbIf a KF740 Line Array is used for professionally operated concert applications, a rule of thumb canbe applied. Where the full output capabilities of the loudspeakers may be needed to achieveappropriate acoustic output levels, EAW recommends amplifiers with power ratings up to twicethe wattages listed in the above charts. This provides a peak voltage capability of 6 dB above thespecified rms voltage limit. This assumes the audio signals will have a peak to average ratio inexcess of 6 dB, which is usually, but not always, true. Under this condition, the thermal limits areunlikely to be exceeded. While this rule of thumb is consistent with the EAW’s testing parameters,it does NOT guarantee trouble-free operation. That is discussed under “Operating Limits.”WARNING: The power amplifier sizes recommended by the above rule of thumb are capable ofcontinuous output levels that can cause damage to or failure of the transducers. Exercise cautionin operation to avoid exceeding the specified maximum rms voltage limits.In some cases, applying this rule of thumb to the power ratings listed in Section 5.7.1, wouldindicate impractical amplifier sizes. In such cases, multiple amplifier channels each poweringfewer KF740s would be more practical.5.7.4 Operating LimitsIt is the responsibility of the audio system operator to operate the loudspeakers within theircapabilities. This is the only way to ensure that loudspeakers are not stressed beyond their limitsto the point of damage or failure.Operation beyond their capabilities usually includes, but is not limited to, one or more of thefollowing conditions:Amplifier clippingVoltage input in excess of the specified rms voltage limitPeak voltage input in excess of twice the specified voltage limitNoticeable distortionMechanical noise (such as cones bottoming out)A suitable means for determining these conditions is highly recommended. At a minimum, theoperator should have a meter display calibrated to indicate when the maximum rms voltage limitswill be exceeded. This assumes amplifiers are not being driven into clipping at those limits.Page 10 of 22 KF740 OWNER’S MANUAL

5.8INPUT CONNECTIONS5.8.1 KF740 Input ConnectionsThere are two Neutrik NL8 connectors on the rear of each KF740. These connections are wired inparallel inside of the unit. Use one input to power a system of KF740 loudspeakers and the otherto loop through to other units in the system, it does not matter which input is used for eitherpurpose.KF740 INPUT NL8 (each of two)PIN 1 /PIN 2 /PIN 3 /1PIN 4 /-- LF Side LF Side- LF Front LF Front- MF MF- HF HF5.8.2 KF740P Input ConnectionsThere are two 8-terminal barrier strip connectors on the rear of each KF740P. The connectors arewired in parallel so that the second connector can be used to loop signals to additional KF740s.The connectors accept stripped wire ends or wire lugs.KF740 OWNER’S MANUAL Page 11 of 22

6.RIGGINGKF740 Series arrays can be suspended or ground-stacked. When suspended, the KF740 can beused in conjunction with the KF730, KF737, KF760, and KF761 with the use of adapter bars.This chapter details how to physically configure KF740 Series arrays. The following are therecommended methods for most situations. Specific situations may require other methods. It isthe user’s responsibility to determine the viability and safety for alternate methods and implementthem accordingly.KF740P: The procedures to suspend and ground-stack permanently installed KF740Ps and aredetailed in instructions provided with the KF740P instillation hardware kits. Use those instructionsfor rigging any KF740P products and their accessories.NOTE: The ‘P’ version of the KF740 will not mate to ‘P’ versions of any other product.6.1RIGGING WARNINGSWARNING: Suspending anything, especially overhead of people, should be done with extremecaution. Always engage the services of a certified professional who is qualified to determine therequirements for and to implement overhead rigging. Only persons with the knowledge of properhardware and safe rigging techniques should attempt to suspend KF740 Series arrays overhead.Failure to follow these precautions may result in damage to the equipment, injury, or death.DANGER: When suspending or stacking KF740 loudspeakers, avoid placing any parts of thebody between enclosures, enclosures and Fly-bar, and enclosures and Adaptor-bars. Always usethe integral handles to lift or position enclosures. Failure to follow this precaution may result indamage to the equipment, injury, or death.CAUTION: A KF740 weighs approximately 107 lb / 49 kg. Always use two people or mechanicalassistance to lift a KF740.IMPORTANT RIGGING NOTE: Each Quick Release Pin, used to attach enclosures together, canbe inserted into one of several holes in both the Hinges and Hinge Tubes integral to theenclosures. The particular holes used set the splay angle between the enclosures and thus theiraiming. Use the correct holes as determined by Resolution software or as desired by the user.IMPORTANT TRANSPORTATION NOTE: To avoid damage to the Quick Release Pin handleswhen transporting, always insert the pins from the inside of the Hinge Tubes. This keeps theQuick Release Pin handles from extending beyond the footprint of the enclosures or Fly-Bar.6.2SUSPENSION LOAD RATING - WORKING LOAD LIMIT (WLL)The Fly-Bar has a WLL for suspending a maximum under-hang of sixteen (16) KF740loudspeakers. The design factor for this rating is 10:1.CAUTION: Different combinations of loudspeakers allowing for a variety of splay angles betweenunits combined with multiple possible Fly-bar hang positions creates unique loading of stresseson structural members in any given array. Some array configurations may not allow for a 10:1design factor for sixteen (16) units. Consult Resolution for specific WLL information for any givenarray configuration. Always consult Resolution for WLL information when combining the KF740with KF730 or KF737 and KF760 or KF761 loudspeakers.6.3FLY-BAR RIGGING RECOMMENDATIONSWARNING: It is the responsibility of the user to ensure the attachment to the Fly-Bar, the riggingmethod, and attachment to structure are determined by a certified professional who is qualified toPage 12 of 22 KF740 OWNER’S MANUAL

determine the requirements for and to implement overhead rigging.6.3.1 Attachment to the Fly-BarThe KF740 Fly-Bar design permits several methods of attachment.1. Center Holes: Use one of these holes for single point attachment, the particular hole being dictated byResolution to result in the correct array tilt angle. Use one hole in the rear and one in the front for bridling to a single point. Use one hole in the rear and one in the front to attach two chain motors.2. Side Hoisting Points: Use each side-to-side pair to bridle to a single point or for attaching two chain motors.6.3.2 Rigging MethodsThe two recommended rigging methods are:1. Employ one chain motor by attaching to a particular Center Hole dictated by Resolution, or twochain motors on the side components of the fly-bar in the holes dictated. This will automatically result in the correct array tilt angle when all enclosures are flown. One motor may be easier to deploy than two.2. Employ two chain motors, one attached to the front of the Fly-Bar and the second to the rear. The attachment can be to the Center Holes The array will be easier to assemble because it allows tilting the enclosures alreadysuspended to better match the angle of the next enclosure to be attached. Once assembled, the overall tilt angle for the array can be easily adjusted.6.4ATTACHING ENCLOSURES TO THE FLY-BAR6.4.1 Splay AnglesThe splay angles required between each enclosure to achieve the desired array curvature are setby the integral rigging hardware. The hardware consists of square Hinge Tubes each with asliding Hinge on each corner of the enclosure.6.4.2 Quick Release PinsEach KF740 is supplied with six tethered Quick Release Pins. Four are used for attachingenclosures together or to the Fly-Bar. Two are used as locking pins for the rear Hinges. See“Locking Pins” Section 6.4.5.KF740 OWNER’S MANUAL Page 13 of 22

6.4.3 Hinge and Hinge Tube HolesDANGER: Ensure each Quick Release Pin used in assembling an array is fully inserted andengaged into the Hinge Tubes and Hinge holes. Only use the Quick Release Pins supplied orequal. Pins of different lengths, diameter, or materials will compromise the structural integrity ofthe rigging system and may result in damage to the equipment, injury, or death.The Hinges and Hinge Tubes,located on four corners of eachenclosure, have several holes forinserting the Quick Release Pinsto attach enclosures together or tothe Fly-Bar. The particular holesused will determine the splayangles between the loudspeakeraiming axes. The rear splaysrequired for these splay anglesand the Hinge and Hinge TubeHoles to use to achieve them aredesignated by Reso

instructions for the KF740P is provided with the KF740P rigging hardware kits. All non-rigging information provided herein applies to the KF740P. 3. UNPACKING . 3.1 CONTENTS KF740 (1) KF740 loudspeaker (6) Tethered quick release pins . 3.2 SHIPPING DAMAGE . After unpacking, if the loudspeaker is found to have shipping damage, save the packing .

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or covered area. The loudspeaker amplifiers have protection circuits that temporarily shut the loudspeaker off when extremely high temperatures are reached. This can happen on hot days when the loudspeaker is in direct sunlight. Do not use Live X loudspeakers in an environment where temperatures exceed 40 C (104 F).

a shaded or covered area. The loudspeaker amplifiers have protection circuits that temporarily shut the loudspeaker off when extremely high temperatures are reached. This can happen on hot days when the loudspeaker is in direct sunlight. Do not use ZxA1 loudspeakers in an environment where temperatures exceed 40 C (104 F).

rating of the Loudspeaker (usually measured at a midrange frequency) might not always agree with the impedance of the Loudspeaker at low frequencies where the greatest amount of power is required. Contact the Loudspeaker Manufac-turer for additional information about the actual impedance of the Loudspeaker before connecting it to the McIntosh .

to always match the impedance of the Loudspeaker to the Wadia a340 Power Amplifier Connections (4 or 8 ohms). Refer to "How to Connect" pages 8 thru 11. Note: The impedance of a Loudspeaker actually var-ies as the Loudspeaker reproduces different frequencies. As a result, the nominal impedance rating of the Loudspeaker (usually measured at

to always match the impedance of the Loudspeaker to the Wadia a315 Power Amplifier Connections (4 or 8 ohms). Refer to "How to Connect" pages 8 thru 11. Note: The impedance of a Loudspeaker actually var-ies as the Loudspeaker reproduces different frequencies. As a result, the nominal impedance rating of the Loudspeaker (usually measured at

loudspeaker cable and using alternatives may degrade the performance or even damage the amplifier. Other Naim amplifiers can be used with any high quality loudspeaker cable although we recommend that Naim loudspeaker cable is used. Naim loudspeaker cable is directional and should be oriented so that the printed arrow points towards the speakers.

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