EN / ACS880 Primary Control Program Firmware Manual - ABB

Table of contents 76. ParametersWhat this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7601 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7603 Input references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7704 Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7705 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7806 Control and status words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7907 System info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8210 Standard DI, RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8311 Standard DIO, FI, FO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8812 Standard AI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9313 Standard AO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9519 Operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9920 Start/stop/direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10021 Start/stop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10822 Speed reference selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11323 Speed reference ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11924 Speed reference conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12325 Speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12626 Torque reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13128 Frequency reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13530 Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14331 Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14532 Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15033 Maintenance timer & counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15335 Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15936 Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16640 Process PID set 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16941 Process PID set 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18043 Brake chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18144 Mechanical brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18345 Energy efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18746 Monitoring/scaling settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18947 Data storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19149 Panel port communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19350 Fieldbus adapter (FBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19351 FBA A settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19752 FBA A data in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19853 FBA A data out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19990 Feedback selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19991 Encoder module settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20492 Encoder 1 configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20693 Encoder 2 configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21195 HW configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21396 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21597 Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21698 User motor parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

8 Table of contents99 Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2207. Additional parameter dataWhat this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fieldbus addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Parameter groups 1 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Parameter groups 10 99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2252252262272298. Fault tracingWhat this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .How to reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Warning/fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Parameters that contain warning/fault information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2532532532542542542552629. Fieldbus control through the embedded fieldbus interface (EFB)10. Fieldbus control through a fieldbus adapterWhat this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Basics of the fieldbus control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Contents of the fieldbus Control word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Contents of the fieldbus Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .The state diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Setting up the drive for fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Parameter setting example: FPBA (PROFIBUS DP) . . . . . . . . . . . . . . . . . . . . . . . . . . .27327427527627727827928028128228311. Drive-to-drive link12. Control chain diagramsWhat this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Speed reference source selection I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Speed reference source selection II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Speed reference ramping and shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Motor feedback configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Speed error calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Speed controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Torque reference source selection and modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Reference selection for torque controller I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Reference selection for torque controller II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287288289290291292293294295296

Table of contents 9Torque limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Frequency reference selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Frequency reference modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Process PID setpoint and feedback source selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Process PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .297298299300301Further informationProduct and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303303303303

10 Table of contents

Introduction to the manual 111Introduction to the manualWhat this chapter containsThis chapter describes the contents of the manual. It also contains information on thecompatibility, safety and intended audience.ApplicabilityThis manual applies to the ACS880 primary control program (version 1.10 or later).The firmware version of the control program is visible in parameter 07.05 Firmwareversion.Safety instructionsFollow all safety instructions delivered with the drive. Read the complete safety instructions before you install, commission, or usethe drive. The complete safety instructions are delivered with the drive as eitherpart of the Hardware manual, or, in the case of ACS880 multidrives, as a separatedocument. Read the firmware function-specific warnings and notes before changingparameter values. These warnings and notes are included in the parameterdescriptions presented in chapter Parameters.Target audienceThis manual is intended for people who design, commission, or operate the drivesystem.

12 Introduction to the manualContents of the manualThis manual consists of the following chapters: Using the control panel provides the basic instructions for use of the control panel. Control locations and operating modes describes the control locations andoperating modes of the drive. Program features contains descriptions of the features of the ACS880 primarycontrol program. Application macros contains a short description of each macro together with aconnection diagram. Parameters describes the parameters of the drive. Additional parameter data contains further information on the parameters. Fault tracing lists the warning and fault messages with possible causes andremedies. Fieldbus control through the embedded fieldbus interface (EFB) describes thecommunication to and from a fieldbus network using the embedded fieldbusinterface of the drive. Fieldbus control through a fieldbus adapter describes the communication to andfrom a fieldbus network using an optional fieldbus adapter module. Drive-to-drive link describes the communication between drives connectedtogether by the drive-to-drive (D2D) link. Control chain diagrams.Related documentsNote: A quick start-up sequence for a speed control application is provided byACS880 drives with primary control program, Quick start-up guide(3AUA0000098062), delivered with the drive.A list of related manuals is printed on the inside of the front cover.Terms and pe of control panel used with ACS880 drivesAIAnalog input; interface for analog input signalsAOAnalog output; interface for analog output signalsBCUType of control unit used in ACS880 drives.DC linkDC circuit between rectifier and inverterDDCSDistributed drives communication system; a protocol used inoptical fiber communication

Introduction to the manual 13Term/abbreviationDefinitionDIDigital input; interface for digital input signalsDIODigital input/output; interface that can be used as a digital inputor outputDODigital output; interface for digital output signalsDTCDirect torque controlEFBEmbedded fieldbusFBAFieldbus adapterFEN-01Optional TTL encoder interface moduleFEN-11Optional absolute encoder interface moduleFEN-21Optional resolver interface moduleFEN-31Optional HTL encoder interface moduleFIO-01Optional digital I/O extension moduleFIO-11Optional analog I/O extension moduleFCAN-0xOptional CANopen adapterFDNA-0xOptional DeviceNet adapterFECA-01Optional EtherCAT adapterFENA-11Optional Ethernet/IP adapterFLON-0xOptional LONWORKS adapterFPBA-0xOptional PROFIBUS DP adapterFSCA-0xOptional Modbus adapterHTLHigh-threshold logicIGBTInsulated gate bipolar transistor; a voltage-controlledsemiconductor type widely used in inverters due to their easycontrollability and high switching frequencyI/OInput/OutputID runMotor identification run. During the identification run, the drivewill identify the characteristics of the motor for optimum motorcontrol.LSBLeast significant bitLSWLeast significant wordMSBMost significant bitMSWMost significant word

14 Introduction to the manualTerm/abbreviationDefinitionNetwork controlWith fieldbus protocols based on the Common IndustrialProtocol (CIPTM), such as DeviceNet and Ethernet/IP, denotesthe control of the drive using the Net Ctrl and Net Ref objects ofthe ODVA AC/DC Drive Profile. For more information, seewww.odva.org, and the following manuals: FDNA-01 DeviceNet adapter module User’s manual(3AFE68573360 [English]), and FENA-01/-11 Ethernet adapter module User’s manual(3AUA0000093568 [English]).ParameterUser-adjustable operation instruction to the drive, or signalmeasured or calculated by the drivePID controllerProportional–integral–derivative controller. Drive speed controlis based on PID algorithm.PLCProgrammable logic controllerPower unitContains the power electronics and connections of the drive.The drive control unit is connected to the power unit.PTCPositive temperature coefficientRFGRamp function generator.RORelay output; interface for a digital output signal. Implementedwith a relay.SSISynchronous serial interfaceSTOSafe torque offTTLTransistor-transistor logicUPSUninterruptible power supply; power supply equipment withbattery to maintain output voltage during power failureZCONType of control board used in ACS880 drives. The board iseither integrated into the drive or fitted in a plastic housing (seeZCU).ZCUType of control unit used in ACS880 drives that consists of aZCON board built into a plastic housing.The control unit may be fitted onto the drive/inverter module, orinstalled separately.

Using the control panel 152Using the control panelRefer to ACS-AP-I and ACS-AP-S assistant control panels user’s manual(3AUA0000085685 [English]).

16 Using the control panel

Control locations and operating modes 173Control locations andoperating modesWhat this chapter containsThis chapter describes the control locations and operating modes supported by thecontrol program.

18 Control locations and operating modesLocal control vs. external controlThe ACS880 has two main control locations: external and local. The control locationis selected with the Loc/Rem key on the control panel or in the PC tool.AC

6 Table of contents Autophasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34