The Business Case For Structural Health Monitoring For Floating Wind
The Business Case for Structural Health Monitoring for Floating WindWolfgang Ruf – Vice PresidentPulse Structural MonitoringWolfgang RufMobile: 1 281-777-3100
OFFSHORE FLOATING RENEWABLE SERVICESSite Investigation Geophysical siteinvestigationGeotechnical siteinvestigationEngineering &consultancyEngineering Concept design Foundationengineering Dynamic analysis Client engineerInstallation Pile hammersPile drillingPile cleaningPiling templatesGroutingLifting & handlingSurvey & positioningTow-out & mooringOperations Subsea Inspection Seabed & Cable SurveyStructural monitoring Asset integrity managementDigital TwinsLate LifeCathodic ProtectionremediationCable repairJacket remediation
AgendaFOW Challenges / Drivers of LCOEWhat is MonitoringHow to MonitorData Management and InsightOPEX OptimizationSummary and Take AwayFloating Wind SolutionsThe Marriott Marquis, Houston 1-3 March 2022
Challenges of FOW NovelIncreasing Turbine CapacitiesEver Increasing Structures (Taller)Complex Dynamic ResponseHarsh Marine EnvironmentService life 25 yearsFloating Wind SolutionsThe Marriott Marquis, Houston 1-3 March 2022
Drivers of LOCE (Levelized Cost of Energy) CAPEX Financing Energy Production OperationsSource: CatapultAverage LCOE for European Projects – Decreasing Trend
High Level Economics of Fixed Offshore WindFixed Offshore Windfarm Key ParameterParameterValueWind farm rating (MW)1000Wind turbine rating (MW)10Water depth at site (m)30Annual mean wind speed at 100m10height (m/s)Distance to shore, grid, port (km)60Efficiency Factor Average37%Efficiency Factor MAX51%Efficiency Factor MIN29%Offtake price MWh US- 100Source: CatapultFixed Offshore Windfarm Cost@20 Years ServiceCost EstimateCategoryMill-US /MWDevelopment and project managementWTG - AssemblyBalance of plantInstallation and commissioningSHMDecomOPEXSub TotalSource: Catapult Average Fixed Offshore Wind Development and Operating Cost – INDICATIVE ONLY1631,36482088834422,0675,748
CAPEX and Leverage OpportunitiesAverage CAPEX Mill- /MW 3,500 3,000Leverage Technology Maturity 2,500 Standardization 2,000 1,500 Production to Scale 1,000 Optimize Supply Chain 500 CAPEXCAPEX with SHMDevelopment and project managementWTG - AssemblyBalance of plantInstallation and commissioning Reduce Project RiskSHMSource: CatapultFloating Wind SolutionsThe Marriott Marquis, Houston 1-3 March 2022
Select Leverage, Impact and SensitivityScenario Efficeny Factor - US- /MWAverage EFEfficiency FactorOPEX-CostCapexOpexDecomRevenueSub-TotalMIN EF(3,235,440) (3,235,440) (3,235,440)(2,067,200) (2,067,200) (2,067,200)PotentialRevenue(442,000) (442,000) (442,000)Range MillUS- 4,000 5,080,8006,482,400 8,935,200737,760 3,190,560 (663,840)Average-37% Min-29% Max-51%Scenario OPEX Variation- US- /MWItemLifecycle Savings MAX EFCapexOpexDecomRevenueSub-TotalAverage OPEX OPEX Increase(2%/year)OPEX Reduction(2%/year)(3,235,440) (3,235,440) (3,235,440)(2,067,200) (2,511,376) (1,717,802)PotentialCost Savings(442,000) (442,000)RangeMill US- 800 (442,000)6,482,400 6,482,400 6,482,400737,760 293,584 1,087,158Efficiency Factor is the Ratio of actual electrical energy output over the maximum energy output
Digital Transformation - What is Monitoring?
Creating aWorkforce for theMachine AgeTransition to aSustainable World8.4 Trillion US- Select IndustryValue12.7 Trillion US- Societal ValueBuilding Trust inthe DigitalEconomy100 Trillion US- Combined Estimatefor all IndustriesSource: World Economic Forum Digital Transformation
What Is Monitoring?My Personal Digital Transformation JourneyPeak Performance using Structured Monitored TrainingFloating Wind SolutionsThe Marriott Marquis, Houston 1-3 March 2022
Getting Dropped – A lot!TrainedBoughtExpensiveKitSurveyedGoodRiders
Performance Improvement using StructuredMonitored e andFormBike HandlingSkills
How To Monitor?
Structural Thread to Floating Offshore WindThreads Degradation MechanismRisk ConsequencesIn service environmentand soil strength worsethan design Overstress Loss of mooring line Fracture Power Cable FailureVessel motions greaterthan design predictions Fatigue Excessive Tilt / heel Corrosion Reduced Operability Wear Reduced Power Output Loss of Soil Support Damage to Tower Loss of Platform Stability and PositionDynamic blade thrustloads on tower andplatform higher thandesign Excessive corrosion Manufacturing defects Collision/ImpactDesign &OperationsBarriers- Low probability but high consequenceevents- Probability of risks increase with age- Need to be managed through inspectionand monitoringFloating Wind SolutionsThe Marriott Marquis, Houston 1-3 March 202215
Typical Structural Health Monitoring SystemsMotion - IMU)Position& HeadingFoundation LoadMonitoringMooring and CableMonitoringCorrosion andCP PotentialMetocean Wind,WaveFloating Wind SolutionsThe Marriott Marquis, Houston 1-3 March 2022
Monitoring Systems Distribution astructureand YesYesYesYesNoNoNoNoNoYesPlatformPosition andHeadingMooring andCableCorrosionand CP1YesYes2Yes34-100Weighed for Cost and BenefitFloating Wind SolutionsThe Marriott Marquis, Houston 1-3 March 2022
Data Infrastructure and ManagementPlatform - EdgeBeach/ Cloud Platform OperationsSCADANacelleCMSNacelleCMSStructural HealthMonitoringCable HealthMonitoring Platform DataAcquisition Server andVisualization Data gatheringQA/QC AlgorithmTrendingData Storage System Health andStatusStatistics, Trendingand KPIService HistoryAlarm GenerationAdvanced Analytics(AI and MachineLearning)Floating Wind SolutionsThe Marriott Marquis, Houston 1-3 March 2022
Data Management Insight and ReportingValue GenerationCompany Representative savingValue AddData AggregationData VisualizationInsight Generation AlgorithmsLocal FatigueCorrosion RatesDigital TwinStorm SafeAction Optimize Inspection RegimeTargeted Subsea SurveyData Driven IMRFloating Wind SolutionsThe Marriott Marquis, Houston 1-3 March 2022
OPEX Optimization through MonitoringReduceDowntime PostStormOptimize P&U MaintenanceReduce Inspectionand SurveyOptimize Spare, Redundancyand Replacement InventoryReduce/EliminateRepair and ComponentReplacementFloating Wind SolutionsThe Marriott Marquis, Houston 1-3 March 2022
SHM – Value Summary Detection of Anomalies Optimize InspectionMaintenance and Repair Activity Increase Uptime Fundamental for Asset LifeExtension Decrease Carbon Footprint Improve Long-Term BankabilityFloating Wind SolutionsThe Marriott Marquis, Houston 1-3 March 2022
Thank You
Typical Structural Health Monitoring Systems Mooring and Cable Monitoring Position& Heading Motion -IMU) Corrosion and CP Potential Foundation Load Monitoring Metocean Wind, Wave. The Marriott Marquis, Houston 1-3 March 2022 Floating Wind Solutions Monitoring Systems Distribution Recommendation Platform Position and Heading Mooring and
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