Cable Tray / Ladder Tray INSTALLATION PowerTray - MonoSystems

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LCable Tray / Ladder TrayINSTALLATIONPowerTray InstallManufactured by MonoSystems, Inc.FLAT COVERPEAKED COVERVENTED COVERX0-X052-XX-XXX X0-X053-XX-XXX X0-X054-XX-XXX INSTALLATION INSTRUCTIONSGeneral Installation Guidelines:TRAYWIDTHPOWER TRAYCOVER INSTRUCTIONS:1.) Use to enclose cable tray and protect cable and wiring from damage or debris.2.) Provided with self-tapping tek screws to mount into siderails.3.) Additional cover styles such as vented, peaked, diamond plate, and othersare available. Speak with MonoSystems for more information.COVERX0-2055-HHOLD DOWN CLAMPFor more information refer to the latest NEMA standards and localbuilding codes. Trough tray field support and frequency depends onthe weight and construction (splice locations, elbow fittings, etc.)Of the tray being mounted. Supports should provide strength andworking load sufficient to the load requirements of the cable traysystem being supported. Structural building members should neverbe cut, and cable trays should not be installed in hoist ways or wheresubject to physical damage. Cable tray systems are to be installedso that they are accessible. If possible, leave 12” [300mm] of spaceminimum free above and to the side of the tray to allow for cableinstallation and maintenance.POWER TRAYSTEEL ANDCABLE TRAYHEIGHTTRAY STYLEX0-2056-XSTYLEX0-2056-XCOVER CLAMPCOVER CLAMP INSTRUCTIONS:1.) Recommended for indoor applications only. For outdoor applicationssee wrap around cover clamps, P/N: XX-2094-XX2.) To install, make sure tray cover is centered about tray.Place cover clamps as shown and tighten bolt until snug.COVER CLAMP INSTRUCTIONS:1.) For indoor applications only. Ordered in pairs.2.) To install, align flush against edge of cover flange. Install 3/8”mountinghardware (by others) into mounting support (by others).TRAY WIDTHTRAY HEIGHTTRAYWIDTHXX-2094-XWRAP-AROUND COVERALUMINUM POWER TRAYWALKABLE DIAMOND PLATE COVER INSTRUCTIONS:1.) Use to enclose cable tray and protect cable and wiring from damageor debris.WRAP-AROUND COVER HOLD DOWN INSTRUCTIONS:1.) Each provided with (2x) 3/8” hex bolts and (2X) 3/8” serrated flanged nutsfor securing in place.2.) Recommended for outdoor applications. For tray length of 72” or less, or withhorizontal elbows or vertical bends: (2) straps are recommended. For traylength of 120”, 144”, or with horizontal tees: (3) Straps are recommended.3.) To install, make sure tray cover is centered about tray. Place cover clampsas shown and tighten bolt until snug.04/19 DOCUMENT REF. NO. POWERTRAY-INSTALL2.) All mounting hardware (by others). MonoSystems recommends fasteningcover to power tray fitting using 1/4” hardware. Feed screws thru hole incover, mark and drill thru top siderail flange of tray and attach on otherside with 1/4-20 nylon lock nut. Or install self tapping screws throughholes in cover into tray. Be sure to completely align cover to tray beforedrilling and installing.4 International DriveRye Brook, NY 10573Toll Free: 1 888.764.7681Phone: 914.934.2075Fax: 914.934.2190MonoSystems.com

LCable Tray / Ladder TrayINSTALLATIONPowerTray InstallManufactured by MonoSystems, Inc.INSTALLATION INSTRUCTIONSALUMINUM POWER TRAYAX-X001-PRALUMINUM SPLICE PLATESALUMINUM POWER TRAYSTEEL POWER TRAYGROUND STRAPPX/G4-2001-PRSTEEL SPLICE PLATESAX-X002-PRALUMINUM EXPANSION SPLICE PLATESSTEEL SPLICE PLATESNYLON LOCK NUTSSPLICE PLATE INSTRUCTIONS:1.) For connecting two sections of power tray cable tray.2.) Includes two splice plates with tray connection hardware.3.) When installing, ensure flush contact between splice plate and power tray.Recommended torque for 3/8” fasteners: 35 ft-lbs [47.5 N-m].Recommended torque for 1/4” fasteners: 12 ft-lbs [16.3 N-m].4.) One pair of splice connectors with hardware are supplied with each traylength ordered. For aluminum tray, carriage bolts are used, for steel tray,hex bolts are used.WALL MOUNTED SUPPORT SOLUTIONS:GROUND STRAPSTEEL POWER TRAYEXPANSION SPLICE PLATE INSTRUCTIONS:1.)2.)3.)4.)For connecting two sections of power tray.Accommodates expansion or contraction of the tray.Includes two expansion splice plates with tray connection hardware.When installing, ensure flush contact between splice plate and power tray.When installing, torque 3/8” fasteners to 19 ft-lbs [21.7 Nm], torque 1/4”fasteners to 6 ft-lbs [8.1 Nm]. Then back off 1/4 turn.5.) Grounding straps (C0-X060-X) (ordered separately) must be used withexpansion splice connectors.WALL BRACKET INSTRUCTIONS:1.) Use to mount power tray to a wall or perpendicular surface.2.) 3/8” or 1/2” mounting hardware by others.3.) Fasten tray to wall mounted strut support (hardware by others).HOLD DOWN CLAMPSWITH HARDWARECSUP-XXLENGTHXX-B409-XXHOLD DOWN CLAMPSWITH HARDWAREX0-B409-XXMS400-LSUP-XXMOUNTING SURFACETRAYWIDTHLENGTHWHEN USEDTO SUPPORTPOWER TRAYX0-B297-XXX0-2027-XX04/19 DOCUMENT REF. NO. POWERTRAY-INSTALLX0-B494-XXPOWER TRAY4 International DriveRye Brook, NY 10573Toll Free: 1 888.764.7681Phone: 914.934.2075Fax: 914.934.2190MonoSystems.com

LCable Tray / Ladder TrayINSTALLATIONPowerTray InstallManufactured by MonoSystems, Inc.INSTALLATION INSTRUCTIONSOVERHEAD SUPPORT SOLUTIONS:TRAPEZE INSTRUCTIONS:VERTICAL HANGER SPLICE INSTRUCTIONS:1.) Use to mount power tray using a strut support beneath the tray.2.) 1/2” Mounting hardware by others.3.) Fasten tray to strut support (hardware ordered separately).1.) Use to mount power tray vertically using threaded rods.2.) Ø 1/2” rods and mounting hardware by others.3.) 3/8” splice to tray hardware (provided)HOLD DOWN CLAMPSTRAY WIDTHXX-2022VERTICAL HANGERSPLICEFOR THREADED RODMS400-12-XX-X0AND HARDWAREMOUNTING HARDWAREVERTICAL HANGINGMS400-12-XX-X0POWER TRAYTRAY WIDTHHOLD DOWN CLAMPSAND SPRING NUTSWELDED PIPESUGGESTEDNEOPRENE INSULATORPAD PAIRPOWER TRAYX0-MS52A-XXGUIDE CLAMPHANGER CLIP INSTRUCTIONS:TRAY HEIGHT1.) Use to mount single or multiple tiers of power tray (not containing a cover)2.) 1/2” Mounting hardware by others. 3/8” & 5/8” threaded rod clips also available.3.) Use washers and nuts as shown to clamp clips around side rails of tray.(hardware by others).POWER TRAYXXX-021HANGER CLIPSHANGER CLIPTHREADED RODMOUNTING HARDWAREXX-2030-XXCENTER HANGERSUPPORTCENTER HANGERSUPPORT INSTRUCTIONS:TRAY WIDTH1.) Use to mount power tray usinga strut support beneath the tray.2.) 1/2” Mounting hardware by others.3.) Fasten tray to strut support (hardware ordered separately).Instructions for solid bottom insert tray: (not shown)4.) Field drill Ø 1” hole in center of tray where centertray hanger pipe will be inserted.5.) Install spring nuts in strut portion of center hanger.6.) Field drill Ø 7/16” holes in solid bottom insert 1”from inside tray edge.7.) Install bolt thru solid bottom insert and thread into spring nut until snug.8.) Secure center hanger with 1/2” hardware as shown (by others).9.) Views for reference - do not scale.4 International DriveRye Brook, NY 10573Toll Free: 1 888.764.7681Phone: 914.934.2075Fax: 914.934.2190MonoSystems.com04/19 DOCUMENT REF. NO. POWERTRAY-INSTALL

LCable Tray / Ladder TrayINSTALLATIONPowerTray InstallManufactured by MonoSystems, Inc.INSTALLATION INSTRUCTIONSFLOOR MOUNTED SUPPORT SOLUTIONS:ADJUSTABLE MULTI-TIER FLOOR SUPPORT INSTRUCTIONS:1.) Use to mount one to four tiers of power tray to a flat level mounting surface2.) Each support provided as (2x) vertical support posts to specifiedheight and (1 - 4) horizontal shelf brackets provided to specified width.Shelf bracket to vertical support post hardware provided.3.) Mount assembly to floor using 3/8” hardware (by others).4.) Multi-tier system is universal and also suitable for trough tray,MonoRack, or MonoMesh products.ALUMINUM OR STEELPOWER TRAYTRAY WIDTHFIELDTRAYWIDTHHEIGHTSUP-XT-FLR-XXHXXWFLOOR SUPPORTELEVATED FLOOR BRACKET INSTRUCTIONS:1.) Use to mount power tray to a flat level mounting surface.To install: center tray about floor bracket and installhold down clamps using provided 3/8” hex bolts.Tighten clamps until tray is secured.2.) Brackets provide a floor mounted solution that iseasier and faster than strut alone.3.) Brackets are available in a height to suit.Allows for clearance or path space below.ALUMINUM POWER TRAYXX-EFBX-XXELEVATED FLOORTRAY WIDTHELEVATIONHEIGHTADDITIONAL MOUNTING SOLUTIONS:FLANGE NUTSUNIVERSAL I-BEAM BRACKET INSTRUCTIONS:1.) To install, align clamps on existing I-beam (by others) and install 1/4” hex bolts.Capture on other end with 1/4” nylon lock nuts.2.) Apply loctite (by others) and tighten provided 1/4” set screws to secure bracket to I-beam.3.) Mount power tray (ordered separately) to clamp brackets using Z0-1208 or X0-2021hold down clamps and 3/8” threaded hardware (ordered separately).INCLUDEDSTEEL STRUTIBEAM MOUNTINGFLANGE THICKNESSPOWER TRAYMS409DB-XXI-BEAM DOUBLE-STRUTCLAMP BRACKETI-BEAMWIDTHUIBBX-XX-XX-XUNIVERSAL I-BEAM BRACKET04/19 DOCUMENT REF. NO. POWERTRAY-INSTALLHOLD DOWN CLAMPS4 International DriveRye Brook, NY 10573Toll Free: 1 888.764.7681Phone: 914.934.2075Fax: 914.934.2190MonoSystems.com

LCable Tray / Ladder TrayINSTALLATIONPowerTray InstallManufactured by MonoSystems, Inc.INSTALLATION INSTRUCTIONSTRAY HOLD DOWN SOLUTIONS:ADJUSTABLE MULTI-TIER FLOOR SUPPORT INSTRUCTIONS:HEAVY DUTY HOLD DOWN INSTRUCTIONS:1.) Used to securely hold tray in place.2.) Add NB-PR to end of part number for a pair with included hardware[3/8-16 x 3/4” hex bolt, 3/8-16” spring nut].3.) Mount wherever a tray flange is accessible.1.) Used to securely hold tray in place.2.) 3/8” mounting hardware (by others).3.) Locate in place, mark and field-drill 3/8” mounting holes into tray side rail.X0-1241HOLD DOWNINSULATOR PADOPTIONAL INSULATOR ORFRICTION REDUCERPOWER TRAYX0-2024HEAVY DUTY HOLD DOWNFIELD DRILLHOLD DOWNHOLD DOWN CLAMPPOWER TRAYALUMINUM POWER TRAYHEAVY DUTYHOLD DOWNMCL OUNAM TINPIN GG DETPO AILSIT :IONMGUOUNIDE TINPO G DSIT ETAIO ILN :STEEL POWER TRAYSTEEL STRUTALUMINUM POWER TRAYHOLD DOWN CLAMPHOLD DOWN CLAMPSTRUTALTERNATIVELOCATIONSHOWN WITHALUMINUM TRAYSTEEL STRUTWHEN CLAMPING TRAY TO STRUTALUMINUM POWER TRAYFLANGED HOLD DOWN CLAMPX0-1249HDFLANGED HOLD DOWN(NO DRILLING REQUIRED)SHOWN WITH LIGHT STEEL TRAYSHOWN WITH HEAVY STEEL TRAY04/19 DOCUMENT REF. NO. POWERTRAY-INSTALL4 International DriveRye Brook, NY 10573Toll Free: 1 888.764.7681Phone: 914.934.2075Fax: 914.934.2190MonoSystems.com

LCable Tray / Ladder TrayINSTALLATIONPowerTray InstallManufactured by MonoSystems, Inc.INSTALLATION INSTRUCTIONSTRAY PIVOT CONNECTORS:VERTICAL PIVOT CONNECTOR INSTRUCTIONS:1.) Use to make vertical pivots using straight length trays.2.) Mount pivot plates using supplied 3/8” hardware as shown. Tray must besupported within 24” on both sides per NEMA VE 2. Supports by others.Recommended torque for 3/8” fasteners: 35 ft-lbs [47.5 N-m]FLANGED NUTSALUMINUM POWER TRAYPOWER TRAYVERTICAL TRANSITION PLATESXX-X010-PRVERTICAL PIVOTCONNECTORSALIGN CONNECTORAND FIELD DRILLAX-X010-VT-PRVERTICAL TRANSITION PLATESVERTICAL TRANSITION INSTRUCTIONS:ORIENT AS DESIRED1.) Use to make vertical transitions using straight length trays.2.) To install, align plates with tray and mark hole locations. Field drill Ø 3/8” clearanceholes thru side rail. Bolt transition brackets to side rail using provided 3/8”hardware & ensure flush contact.XX-X010-PRVERTICAL PIVOT CONNECTORSPOWER TRAYCONNECTORSXX-X011-PRHORIZONTAL PIVOTCONNECTORSCONNECTORSSTEEL POWER TRAYXX-2045BRANCH PIVOTCONNECTORSCONNECTORSALUMINUM POWER TRAYHORIZONTAL PIVOT CONNECTOR INSTRUCTIONS:1.) Used to accommodate changes in horizontal direction up to 6 .Mounting slots allow for movement when positioning desired angle.2.) Align horizontal pivot connector to mounting locations at end of tray. Installhorizontal pivot connectors inside tray using supplied 3/8-16 hardware as shown.Tray must be supported within 24” on both sides per NEMA VE 2. Supports by others.BRANCH PIVOT CONNECTOR INSTRUCTIONS:1.) Use to make tray to tray offset transitions.2.) Provided with hole for locking angle. Drill and install 3/8” hardwareto lock angle in place.CUSTOMER TOXX-X011-EHORIZONTAL EXTENDER PLATESHORIZONTAL EXTENDER PLATE INSTRUCTIONS:1.) These connectors are designed to accommodate minor horizontal directionalchanges between 6º and 14º . If angle exceeds 14º MonoSystems recommendsusing standard horizontal elbow fittings.2.) To install, align plates with tray, field bend, and mark hole locations.Field drill Ø 3/8” clearance holes thru side rail. Bolt plate to side rail using provided3/8” hardware & ensure flush contact. Tray must be supported within 24” on bothsides per NEMA VE 2. Supports by others.3.) Bonding jumpers such as C0-2060-600 (ordered separately) must be used.04/19 DOCUMENT REF. NO. POWERTRAY-INSTALLCUSTOMER TO TRIM AS NEEDEDAND CONNECT TO PIVOT4 International DriveRye Brook, NY 10573Toll Free: 1 888.764.7681Phone: 914.934.2075Fax: 914.934.2190MonoSystems.com

LCable Tray / Ladder TrayINSTALLATIONPowerTray InstallManufactured by MonoSystems, Inc.INSTALLATION INSTRUCTIONSCABLE DROPOUT SOLUTIONS:NO-RUNG CABLE DROP OUT INSTRUCTIONS:BLIND END / END CAP INSTRUCTIONS:1.) Design allows for installation of dropout from below tray. No drilling required.2.) To install, position mounting bar with attached drop out centered in placebelow aluminum power tray.3.) With mounting bar flush against bottom of tray, feed (2x) 1/4-20 pan head boltsupward thru clearance holes in mounting bar and into threads of pem nutswithin mounting clips.4.) Orient clamps in place such that they clamp against bottom outer side rail lipof tray (as shown). Tighten 1/4-20 pan head bolts allowing the clamps to pullagainst tray lip until snug.1.) Use to close off the end of a power tray run.2.) Mount blind end using supplied 3/8” hardware.STEEL POWER TRAYALUMINUM POWER TRAYXX-2017-XXBLIND ENDTIGHTEN FROMTRAYWIDTHPOWER TRAYTRAY TO WALLCONNECTORSXX-2015TRAY TO WALLCONNECTORSA0-2051-XX-BTD-V2NO-RUNG DROP OUTTRAY TO WALL CONNECTOR INSTRUCTIONS:DROP OUT FITTINGPOWER TRAY1.) Use to mount end of tray to a flush flat surface.2.) Mount connectors to tray using supplied 3/8” hardware. Recommendedtorque for 3/8” fasteners: 35 ft-lbs [47.5 N-m]. Wall attachment hardware (by others).XX-2051-XXCABLE DROP OUTCABLE DROP OUT INSTRUCTIONS:1.) Use to exit cables at end of power tray run.2.) Align dropout with end rung and snap over top.ATTACH AROUNDRUNG AS SHOWNDROP OUT FITTINGXX-2016-XXTRAY TO BOX CONNECTORTRAY TO BOX CONNECTOR INSTRUCTIONS:1.) Designed to attach the end of a power tray run to a distributioncabinet or control center to help reinforce the box at the point of entry.2.) Provided with tray attachment hardware.04/19 DOCUMENT REF. NO. POWERTRAY-INSTALLCONNECTORPOWER TRAY4 International DriveRye Brook, NY 10573Toll Free: 1 888.764.7681Phone: 914.934.2075Fax: 914.934.2190MonoSystems.com

LCable Tray / Ladder TrayINSTALLATIONADDITIONAL GROUNDING SOLUTIONS:GROUNDING CLAMP LUG INSTRUCTIONS:1.) Suitable for use with copper or aluminum conductor.2.) Clear mounting surface & remove any paint or coating (if applicable).3.) Available in a variety of ampere ratings from 60A to 2000A.POWER TRAYPOWER TRAYPowerTray InstallManufactured by MonoSystems, Inc.INSTALLATION INSTRUCTIONSPROTECTIVE COVERINGS:INSTRUCTIONS:1.) Custom molded for a perfect fit to B4A, B5A, or B6A aluminum power tray.2.) To install, center about end of rail and slide on.3.) Material: black PVC. UL94 flame rated.0800-BX-BLKLEFTRIGHTTORQUE TO 5ft-lbsALUMINUM POWER TRAYRAIL END PROTECTION CAPSPOWER TRAYPOWER TRAYNOTCH AROUNDA0-16-RPC0-2060-XXINSTRUCTIONS:GROUNDING JUMPER INSTRUCTIONS:1.) Use to provide additional grounding connection. Required with expansiontype connectors.2.) Field mount to tray by drilling Ø 3/8” holes and mount using provided 3/8” hardware.3.) Available in a variety of ampere ratings from 60A to 2000A.RAIL EDGE TRIM1.) Use as a protective covering. Supplied in 50ft rolls.2.) To install, simply push onto edges of side rail. Edge trim contains ahot melt adhesive within trim.ALIGNMENT CLIPDIV-CLIP-XXX0-235X-XFIELD DRILLAND ATTACHPOWER TRAYGROUNDING CLAMPGROUNDING WIREGROUNDING JUMPER INSTRUCTIONS:1.) Mechanically attaches grounding cables to power tray. Mount on inside oroutside of cable tray.2.) Field mount to tray.3.) Available in multiple configurations to accommodate a variety of cable sizes.04/19 DOCUMENT REF. NO. POWERTRAY-INSTALLINSTRUCTIONS:1.) Use as a protective covering and alignment.2.) To install, center about divider and snap onto edge.4 International DriveRye Brook, NY 10573Toll Free: 1 888.764.7681Phone: 914.934.2075Fax: 914.934.2190MonoSystems.com

LCable Tray / Ladder TrayINSTALLATIONPowerTray InstallManufactured by MonoSystems, Inc.INSTALLATION INSTRUCTIONSTRAY DIVIDERS:DIVIDER INSTRUCTIONS:1.) Use to create multiple compartments in power tray.2.) Align divider flush with end of power tray or as desired. Position dividerto desired horz. location and clamp in place to rungs. Field install #8 tekscrews thru divider and into rungs.3.) For horz. divider use P/N: XX-X058WALLS OR CEILINGXX-2420-XXWALL PENETRATION SLEEVEPOWER TRAY THRU SECTIONSELF DRILLINGTEK SCREWSPOWER TRAYWALL PENETRATION CONNECTOR:HORIZONTAL FITTING DIVIDERXX-X050-XXXSTRAIGHT DIVIDER STRIPBEND TO CONFORMALUMINUM POWER TRAYMDS-M-H-2050-LMOVABLE DIVIDER1.) Used to accommodate wall penetrations.2.) Includes: (1) 20” long base and cover section, cover tek screws and(2) trim plates.2.) Splice connection plates and mounting hardware ordered separately.3.) To install: feed sleeve thru wall or ceiling and secure in place (by others).Slide one trim plate over each end and position flush again penetratingsurface. Mark and drill 3/8” holes and install 3/8” hardware to securetrim plate to sleeve.MPHILIPS PAN HEADMACHINE SCREWSOVABLEORDIVIDER CLIPSHOWN IN THE INSERTIONPOSITION TO THE RUNGPHILIPS PAN HEADMACHINE SCREWSSPECIAL ADAPTERADAPTERXX-2032-XXCONDUIT ADAPTORADAPTERPOWER TRAYDIVIDER INSTRUCTIONS:1.) Standard divider length 72”. Sold individually.2.) Includes divider, movable clips, and #8-32x3/8” PHIL. PAN. HD. screws.3.) Installation instructions: Align divider flush with end of power tray. Position divider to desired horz. Location and clamp in place to rungs. Insert movable divider clips into rung as shown. Align #8-32 hole in clip and mark location on divider. Field drill #8 clearance hole [ Ø 3/16”] thru divider and install pan headscrew & flat washer (provided) thru drilled hole in divider and into tappedhole in clip. Fasten until divider is snug to rung.Do not over tighten!4.) To move, simply loosen clip screws and slide divider section over.04/19 DOCUMENT REF. NO. POWERTRAY-INSTALLCONDUIT ADAPTOR INSTRUCTIONS:1.) Use to securely attached a conduit or box hub.2.) Field mount to tray by drilling Ø 1/4” holes and mountusing provided 1/4” hardware4 International DriveRye Brook, NY 10573Toll Free: 1 888.764.7681Phone: 914.934.2075Fax: 914.934.2190MonoSystems.com

INSTALLATION PowerTray Install Cable Tray / Ladder Tray General Installation Guidelines: For more information refer to the latest NEMA standards and local . GUIDE CLAMP WELDED PIPE TRAY HEIGHT TRAY WIDTH XX-2030-XX CENTER HANGER SUPPORT. L 4 International Drive Rye Brook, NY 10573 Toll Free: 1 888.764.7681

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