ENGINEERED TRACK SYSTEMS - Bandcip
ENGINEEREDTRACK SYSTEMS32Rigid Lifelines1-800-869-2080
ENGINEERED TRACK SYSTEMSENGINEERED TRACK SYSTEMSPlain TrackPT SeriesTRACKS FORFALL PROTECTIONTrack Options Alu-Track Steel track: rolled from ASTM A572, A607, or A715grade steel; available with enamel, powder, epoxy,or galvanized coatings Stainless steel track: 304 stainless for 500 Seriestrack for the following systems: Traveling Bridge,Ceiling Mounted Monorails, and Swing Arms Mylar lip seal: for additional track protection fromvery heavy dust or paint overspray applicationsHigh Performance, Low MaintenanceTrussed TrackR SeriesRigid Lifelines tracks are self-cleaning, so trolleyscontinuously roll with minimal resistance. The enclosed track alsoprotects trolley wheels while ensuring their accurate alignment.Plus, our rigid track design saves up to 3’ of headroom since– unlike wire rope systems – there is no need for a “sag allowance.”Mylar Lip SealTrack HardwareDual Trussed TrackDST SeriesPlain Track: PT SeriesFlush Hanger for plain trackSloped Hangers withseries. Mount either parallel orperpendicular to ceiling beams.drop rods that accommodateslopes up to 14 . Call us forsystem applicability. Our lowest profile design keeps installation spacerequirements to a minimum Track can be custom-curved for specific pathsTrussed Track: R Series Trussed design spans greater distance between supports Combination of high-strength to low-weight ratio reducesstress on structuresTriple Trussed TrackTST SeriesStandard Drop HangerEnd Stop Bumperfor plain track series. Featuressupport bracket, 12” droprod, and adjustable roof beamclamp. Sway bracing required.standard on all systems.Bumper is through-bolted totrack ends; resilient rubberincreases impact resistance.Trussed Track CrossMount Hanger allowsSplice for plain track series.Precisely align and connect tracksections using two vertical andfour horizontal adjustmentscrews (provided).Dual Trussed Track: DST Series All the advantages of the trussed design, plus dual tracks to allowtwo or more users to pass each other in the same work areaTriple Trussed Track: TST Series All the advantages of the trussed design. Tracks designed sothree workers can be connected and pass one another withinthe protected workspace.Quad Trussed TrackQST Seriescustomers to hang a truss trackto their existing structural beam.Quad Trussed Track: QST Series All the advantages of the trussed design. Track is designed sofour workers can be connected and pass one another withinthe protected workspace.Trussed Track DropHanger for trussed trackAlu-Track SeriesAlu-Track Series Extruded from high-strength 6061-T6 aluminum alloy Maintenance-free aluminum is suitable for clean rooms,refrigeration areas, and other controlled environments341-888-276-3386 series. Features supportbracket, 12” drop rod, andadjustable roof beam clamp.Sway bracing required.Trussed Track Splicefor trussed track series.Two-piece; first splice sameas above. Second splice is fortruss and includes four verticaladjustment screws.
ENGINEERED TRACK SYSTEMSENGINEERED TRACK SYSTEMSANCHORTROLLEYMinimizing Track DriftThe Anchor Trolley is our newest innovation in rollingThe Anchor Trolley travels insidethe Rigid Lifelines tracktrolley technology. The Anchor Trolley is designed with cone teethmade of hardened alloy steel that acts as a braking mechanismthat engages the steel track in the event of a fall. The engagementof the trolley teeth and track causes the trolley to anchor into placewithout changing the track, virtually eliminating post-fall drift onthe track. The Anchor Trolley greatly increases the opportunity forconscious and able-bodied workers to perform a self-rescue aftera fall event. Like our other trolleys, the Anchor Trolley is madefrom non-consumable materials while being weather-proof andtemperature-proof. This ensures that you still have the same smoothmovement that has come to be associated with Rigid Lifelines enclosed track fall arrest trolleys.Features Reduces drifting on the track after a fall event Increases the chances for self-rescue Comes standard with engineered track fromRigid LifelinesSuper Responsive TrolleysFor fall arrest systems, how the trolley rolls is the differencebetween user frustration and enthusiastic user acceptance.Our multi-prong approach to minimum rolling resistance is: Enclosed tracks: protecting trolley wheels andtheir alignment Self-cleaning tracks Sealed bearings for trolley wheelsAnchorTrolleyRigid Lifelines trolleys readily and effortlessly follow theiruser. They’re also super responsive. Once the user stopsmoving, the self-retracting lanyard brings the trolley asclose as possible to the worker.Rotating Eyebolt Eliminates Side-LoadingStressOn many of our fall protection systems, users are free totravel up to 30º off-plumb of the track. On competingsystems, that sort of travel would cause side-loadingstress to the trolley’s eyebolt.Greatly Reduces Risk of Suspension TraumaIn the event of a fall the Anchor Trolleyincreases the chancesfor self-rescueWithout the Anchor Trolley,chances for self-rescuediminishHardened steel teeth activatewith any pressure greater than50 pounds to arrest any trolleymovement.361-888-276-3386By comparison, the eyebolt on our Anchor Trolley rotates360º – preventing the lanyard’s strap from getting twisted.And the eyebolt also swivels 180º off-plumb to eliminateside-loading stresses. These swiveling and pivoting actionsare virtually imperceptible to the user. Together, theyprovide maximum freedom of movement and minimalequipment wear.Rigid Lifelines37
ENGINEERED TRACK SYSTEMSTraveling BridgeTRAVELINGBRIDGES360 User Movement in Large BuildingsRigid Lifelines Traveling Bridge Fall ProtectionSystems feature a trolley that traverses a traveling bridge.The traveling bridge, in turn, glides along two mounted runways.With the double axes, the trolley can effortlessly follow theuser in any direction (360 ). The worker’s attachment point isalways centered over their head – minimizing swing fall hazards– something not possible on wire rope or I-beam systems.Ceiling-mounted systems are mounted either parallel orperpendicular (cross) to the building’s existing ceiling supportbeams. Flush mount hangers maximize working heights, whilea drop rod hanger with sway bracing can be used to overcomeoverhead obstacles.Freestanding systems are compatible with large overhead cranes,since they only come up to the length of the freestanding columns.Freestanding systems can also be easily repositioned when workflowor plant layout changes.Features Reduces drifting on the track after a fall event Increases the chances for self-rescue Comes standard with engineered track fromRigid LifelinesCoverage AreaApplication Options Unlimited runway lengths Traveling bridge widths up to 40’ andbeyond with custom engineered solutions Multiple bridges for multiple workers and/orvery large work areas Aluminum or stainless steel construction Kit systems or custom-engineered systemsDesign Runways hung over work space and bridgetravels along the runwaysSupport Structures Runways are mounted to either: The ceiling’s existing support beams, or Freestanding floor-bolted support columnswith headersAdvantages User’s attachment is always centered overtheir head, eliminating swing fall hazard Omni-directional, 360 user movement& protection User can do multiple tasks over a largearea without unhooking Multiple bridges allow multiple workersto work independently in separate areaswhile attached (1 user per bridge)Examples Aircraft Hangars & Factories Large Vehicle Maintenance Facilities Large Industrial & Processing Buildings38Rigid Lifelines1-800-869-20801-888-276-338639
ENGINEERED TRACK SYSTEMSENGINEERED TRACK SYSTEMSCEILING MOUNTEDMONORAILSingle and dualtrack options availableFall Protection Without Loss of Floor SpaceRigid Lifelines Ceiling Mounted Monorails FallProtection Systems easily mount to existing structures andcan support long runs and curves.Users travel the track’s fixed path, but with the ability to move upto 30 off-plumb — all the while benefiting from rigid track (minimalfall distance) protection. These systems are widely used for protectedworker mobility for vehicle loading/unloading, industrial cleaning,and maintenance tasks.Our monorail systems can be readily installed in buildings with verytall ceilings. They are available: As individual components, or As complete system kits, or Custom-engineered to meet your specific needsCoverage AreaApplication Options 2-way or 3-way switches allow multipleusers to move in different directions onthe same track Single track, dual track, or multipletrack systems Tracks can be mounted to a sloped beam upto 14 using sloped hangers with drop rods Stainless steel track availableCeiling MountedMonorailDesignTrussed tracks are hung to followworker’s pathsSupport StructuresTracks are mounted either: Flush-mounted parallel to ceiling beams, or Cross-mounted to the ceiling beams, or Mounted with any length drop rods(requires sway bracing), including hangersfor slopes up to 14 Advantages Requires no floor space for support columns Easy installation, even in large buildingswith tall ceilings Layout flexibility, including curves, slopes,switches, multiple tracks, etc. Ideal for repeated travel along fixed pathwaysExamples Truck, Rail, Air, & Transit Facilities Petroleum & Coal Processing Plants Chemical, Plastics & RubberProcessing Facilities Pulp & Paper Manufacturing Machinery Manufacturing Warehousing & Storage Facilities Performing Arts & Entertainment Industry401-888-276-3386Rigid Lifelines41
ENGINEERED TRACK SYSTEMSENGINEERED TRACK SYSTEMSFREESTANDINGMONORAILFor Long Outdoor Paths With No Existing StructuresRigid Lifelines Freestanding Monorail Systemsprovide permanently installed fall protection over long spans wherethere are no existing structures.Inverted-L SystemsWide flange steel columns with gusset reinforcements holdcantilevered headers from which the track(s) hangs. Standard height of 22’ allows access to the tops of railroad cars,tank trucks, trailers, and outdoor equipment and systems Standard reach begins at 8’Inverted-U SystemsEach frame consists of two columns connected by a support beamfrom which the monorail hangs. With two or more frames, monorailspans can be any length. Larger systems may require foundations, but they are smallerthan the foundations required by cantilevered systems Heights and clear spans available per applicationT-Frame SystemsEach frame consists of a foundation-mounted column toppedwith a beam that forms the “T”. With two or more frames, the parallel monorails can bedesigned to span any length. Service two lines of vehicles with only one row of columnsCoverage AreaApplication Options Single, dual, or multiple tracks for useby one, two, or multiple workers Custom designs for your facilities’ uniquedemands; includes custom-sized cantileversand/or support rails hung to follow worker’s pathsSupport StructuresThree different designs, each withfoundation-mounted columns supportingbeam-attached trussed track(s)AdvantagesLong spans of fall protection coverage inareas without existing structuresInverted-UFreestandingMonorailExamples Railcar Sidings Truck Loading, Securing, & Tarping Tank Car Loading & Servicing(e.g., water tankers) Agricultural Transportation Logging: Securing & Unloading Oil & Gas Extraction Petroleum & Coal Processing Manufacturing & Maintenance ofLarge Vehicles & 861-800-869-2080 Rigid Lifelines43
ENGINEERED TRACK SYSTEMSTHE GRIFFIN Mobile Fall Protection For Many LocationsThe Griffin by Rigid Lifelines provides rigid track fallprotection with coverage of up to 30 off-plumb. With typicaloverall weights of approximately 15,000 lbs., the entire systemcan be moved in minutes using a large forklift and leveled usingthe provided leveling jack plates.Quick and simple Do-It-Yourself field assembly with bolt-togethercomponents — no welding required. Frequently used in exposedoutdoor locations, our enclosed track design prevents dirt or icebuild-up, so the trolley effortlessly follows the user’s movementsas they traverse tops of vehicles and other large equipment.Skidded Griffin Standard lengths from 20’ to 60’ Standard reach starting at 8’ Standard height starting at 22’Application Options Single, dual, or multiple tracks for use by one, two,or multiple workers Optional leveling jacks (jack plates are standard)Rolling base options: Non-pneumatic tires Steerable rolling chassis Tongue Bar Coupler (Class 3 or higher) Drawbar Eye Coupler (for Pintle hitch) Custom sizes & configurations availableDesignGriffin system with counterweighted baseSupport StructuresTrack(s) is held by cantilevered headers from 1 or 2 supportcolumns attached to one of the following bases: Standard skid-mounted base, or Optional steerable rolling chassis base, or Coupler-equipped rolling chassis baseAdvantages Excellent for temporary applications, indoors or outdoors Fully assembled system can be lifted with large forklift or,with the proper options, rolled or towedExamples Trucks: Loading, Securing & Tarping Manufacturing & Maintenance of LargeVehicles & EquipmentWheel Mountedoptions are availableCoverage Area
ENGINEERED TRACK SYSTEMSENGINEERED TRACK SYSTEMSFOLD-AWAYCompatible With Overhead Cranes& Space Restricted Work AreasRigid Lifelines Fold-Away Systems are ideal forfacilities needing a fall arrest system that folds up and out ofthe way.Fold-AwayWall or ColumnMounted MonorailWhen the arms are fully extended, the system provides workers witha fixed path of rigid track fall protection. Users can travel up to 30 off-plumb of the track.When not in use, the track and its arms can be folded againsttheir support columns (e.g., the wall), leaving room for largeoverhead cranes.Monorail spans of 40’ or more allow multiple work areas tobe covered by a single fall protection system.Coverage AreaApplication Options Single, dual, or multiple tracks for one,two, or multiple workers Optional locking mechanisms keep systemlocked in place during use or storage Larger systems using three or morearms typically have chainwheel assists orelectric motors Available as standard kits or customengineered solutionsDesignTrussed track hangs from two or more arms thatuse boom locks to fold away when not in useSupport StructureArms attach to existing building columnsor to new freestanding columnsAdvantages System folds out of the way foroverhead cranes Ideal for narrow bays withinaccessible ceilings Excellent for space-restricted facilities Span multiple work areas with one systemFreestanding options are availableExamples Railroad & Truck Transportation Facilities Utilities Food Processing Facilities Petroleum & Coal Processing Plastics & Rubber Manufacturing Primary Metals Manufacturing46Rigid Lifelines1-888-276-338647
ENGINEERED TRACK SYSTEMSROLLINGA-FRAMERollingA-FramesFixed Height SteelCoverage AreaFall Protection AnywhereRigid Lifelines Rolling A-Frames are the ultimate inportability for fall protection systems. Simply roll the system intoposition and lock into place.Compared to the setup and breakdown of temporary guardrail systems, our Rolling A-Frames install much more quickly and areless likely to get in the way of production or maintenance processes.Plus, our Rolling A-Frame systems can eliminate the need fora permanently installed system, while providing coverage tovirtually every location in your plant. Available exclusively ascustom engineered solutions for your facilities.Application Options Single, dual, or multiple tracks for one,two, or multiple workers Manual leveling jacks Outrigger arms with jack Foam-filled pneumatic tires Large diameter wheels to ease positioning Power drivesAdjustable Height SteelDesignRolling A-Frame with trolley track installedon bottom of top beamAdvantagesHighly portable fall protection coverageExamples Aircraft Maintenance & Manufacturing Large Vehicle Maintenance & Manufacturing Oil & Gas Drilling & Extraction Mining & Excavating Utilities48Rigid Lifelines1-888-276-338649
ENGINEERED TRACK SYSTEMSMulti-PostSINGLE & MULTIPLEPOST SUSPENSIONWide Coverage, Fewer MaterialsRigid Lifelines Single and Multiple Post designs deliver fallprotection coverage to space-restricted areas and/or areas whereconventional multiple columns cannot be installed due to obstacles.Single and Multiple Post Systems can also be very economical, requiringfewer foundations and 60% less steel than conventional designs.Single Post SuspensionSingle Post Systems Requires only one foundation Single post is ideal for very space-restricted or obstacle-filled areas Standard span lengths from 23’ to 53’, at virtually any height Custom designs including extra long cantilevered beams Multiple Post Systems Requires fewer foundations than other designs Span lengths start at 60’ and, with additional posts, are unlimited Fall protection at virtually any heightApplication Options Can be engineered for single or twin bays(tracks on both sides of posts) Single, dual, or multiple tracks for one, two, or multiple workers Portable designs with counterweighted bases are available forsingle post systems50Rigid LifelinesCoverage AreaTwin Bays1-888-276-338651
ENGINEERED TRACK SYSTEMSSeries FRSWING ARMSCompact, Circular Boom SystemsEliminate Swing Fall HazardRigid Lifelines Swing Arm Systems provide a circularSeries 301Coverage Areaor semi-circular fall protection coverage area, making them ideal forsmall to medium-sized work areas.Both the Swing Arm and its trolley follow the worker, keeping thetrolley positioned directly above the user at all times and therebyminimizing swing fall hazard.200 rotation360 coverage areaSeries 300When not in use, the Swing Arm can be swung back to make wayfor overhead cranes. Fall protection spans range from 4’ to 30’,between 180 and 360 arm pivoting.200 rotationApplication Options Can be engineered for single or twin bays(tracks on both sides of posts) Single, dual, or multiple tracks for one, two, or multiple workers Portable designs with counterweighted bases are availableDesignTrack(s) attached to I-beam arm (cantilevered arm) that pivotsbetween 180 and 360 Series 100-300200 rotation200 coverage areaSupport StructuresSwing Arm Systems are mounted either to: Existing wall columns, or Freestanding masts, either with a permanent base or a portable,counterweighted baseAdvantages Minimizes swing fall hazard by constantly positioning trolleyover user’s head Swings out of way of overhead cranes Excellent for small to medium-sized work areas360 rotationSeries 100 withportable platformSeries 100Examples Utilities Water Transportation (e.g., water tankers) Food & Beverage Manufacturing Plastics & Rubber Manufacturing Primary Metals Manufacturing52Rigid Lifelines1-888-276-338653
Alu-Track Series ENGINEERED TRACK SYSTEMS Track Options Alu-Track Steel track: rolled from ASTM A572, A607, or A715 grade steel; available with enamel, powder, epoxy, or galvanized coatings Stainless steel track: 304 stainless for 500 Series track for the following systems: Traveling Bridge, Ceiling Mounted Monorails, and Swing Arms
A railway track exposed to train traffic will degenerate. Track alignment and track level will deteriorate. Settlements of the track (loss of track level and alignment) require maintenance of the track; the track is aligned and lifted, and new ballast material is injected under the sleepers. Explanations why
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STEEL TRACK FESTOON SYSTEM KITS TRACK BRACKET-THREE PIECES Supports track to cross arms. CROSS ARMS Supports festoon track every 6'. (Optional.) CROSS ARM TRACK SPLICE Ends of both track sections must be visible through "peep" hole to assure secure splice. BEAM CLAMPS Fasten cross arms to I-beam. Includes track nuts. (Optional.) TOW TROLLEY
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