810 Diesel Parts Manual (S/N 002000-002999) - Tennant Company

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810D Parts Manual MM310

This manual is furnished with each new TENNANT Model 810D. This manual consists of the How To Use This Manual; Standard Parts; Options; Breakdowns; Engine Breakdown; and Cross Reference sections. MACHINE DATA Please fill out at time of installation for future reference. Machine Model Number --- 810D Machine Serial Number --Machine Options --TENNANT Representative/phone no. --Customer ID Number --Date of Installation --Manual Number --- MM310 Revision: 07 Published: 11---95 Copyright E 1993, 1994, 1995 TENNANT, Printed in U.S.A.

HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL This section on HOW TO USE THIS MANUAL will tell you how to: -- Find important machine information for ordering correct repair parts. -- Find TENNANT part numbers. -- Order TENNANT parts and supplies. IMPORTANT INFORMATION When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. The model number of your machine is on the side of the machine. The serial number of your machine is printed on the machine data plate located as shown. 810D MM310 (1--93) 1-1

HOW TO USE THIS MANUAL FINDING A TENNANT PART NUMBER This manual contains the following sections: ------ HOW TO USE THIS MANUAL STANDARD PARTS OPTIONS BREAKDOWNS CROSS REFERENCE The STANDARD PARTS section lists repair parts for standard machines. They are grouped in this general order: ------ General wear parts. Machine frame and related parts. Machine propelling system. Scrubbing components. Electrical parts. The OPTION section lists repair parts of options. The BREAKDOWN section lists available repair parts of major components. All sections in this manual consist of parts illustrations and corresponding parts lists. The parts illustrations are numbered with Ref numbers which refer to corresponding parts lists. The parts lists include a number of columns of information: -- Ref -- column refers to the reference number on the parts illustration. -- indicates the part is an assembly. Y -- indicates the part is included in the assembly listed just before it. -- TENNANT Part No. -- column lists the TENNANT part number for the part. -- Serial Number -- column indicates the set of machines the part number is applicable to. Serial numbers change when the machine design has been modified. The most current design of the machine is shown in the main illustration, older designs are boxed in a corner of the illustration. -- Description -- column is a brief description of the part. -- Qty. -- column lists the quantity of that part used in that area of the machine. 1-2 810D MM310 (1--93)

HOW TO USE THIS MANUAL NOTE: If a service kit is installed on your machine, be sure to keep the INSTRUCTION BULLETIN which came with the kit. It contains repair parts numbers needed for ordering future parts. NOTE: Fasteners used in this machine may be metric or non-metric. Take care when replacing hardware to replace with same thread size. PLACING AN ORDER Orders may be placed by phone, fax, or by mail. Phone orders may need written confirmation. Follow the steps below to insure prompt delivery: 1. Identify the model number of your machine. 2. Identify the serial number of your machine. 3. Find the part number of the part you need. Do not order by page number or reference number. If you are not able to find the part number, call your TENNANT representative for help or send the old part as a sample. 4. Determine the quantity of the part you need. 5. Provide the following company information: -- Company name -- Customer ID Number -- Shipping address -- Billing address -- First and last name of person ordering parts -- Telephone number -- Purchase order number 6. Provide definitive shipping instructions. 810D MM310 (1--93) 1-3

HOW TO USE THIS MANUAL Any claim for loss or damage to a shipment in transit should be filed promptly with the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicates items back ordered. If parts received are suspected to be incorrect or defective, please contact the TENNANT representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. 1-4 810D MM310 (1--93)

STANDARD PARTS SECTION CONTENTS 2 PAGE Fig. 1 -- Recommended General Maintenance Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Fig. 2 -- Replacement Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Fig. 3 -- Main Frame, Skirt and Seals Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Fig. 4 -- Main Frame, Skirt and Seals Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Fig. 5 -- Left Brush Door Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Fig. 6 -- Right Brush Door Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Fig. 7 -- Operator Station Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Fig. 8 -- Operator Station Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Fig. 9 -- Engine Cover and Lintel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 Fig. 10 -- Engine Cover and Lintel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 Fig. 11 -- Engine Side Door Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 Fig. 12 -- Engine Side Door Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 Fig. 13 -- Grille and Hydraulic Cooler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 Fig. 14 -- Hopper Lift Arms Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28 Fig. 15 -- Hopper Lift Arms Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30 Fig. 16 -- Hopper Lift Cylinders Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32 Fig. 17 -- Hopper Lift Cylinders Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34 Fig. 18 -- Hopper Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36 Fig. 19 -- Hopper Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38 Fig. 20 -- Hopper Door Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40 Fig. 21 -- Hopper Door Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42 Fig. 22 -- Hopper Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44 Fig. 23 -- Hopper Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46 Fig. 24 -- Hopper Bumper Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48 Fig. 25 -- Hopper Bumper Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50 Fig. 26 -- Filter Shaker Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52 Fig. 27 -- Pressure Switch Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54 Fig. 28 -- Engine and Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56 Fig. 29 -- Engine and Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58 Fig. 30 -- Alternator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60 Fig. 31 -- Air Cleaner Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62 Fig. 32 -- Air Cleaner Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64 Fig. 33 -- Muffler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66 Fig. 34 -- Fuel Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68 Fig. 35 -- Fuel Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70 Fig. 36 -- Radiator Hose Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72 Fig. 37 -- Radiator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74 Fig. 38 -- Radiator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76 Fig. 39 -- Cooling Fan and Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78 Fig. 40 -- Cooling Fan and Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80 Fig. 41 -- Battery Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82 Fig. 42 -- Battery Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84 Fig. 43 -- Rear Wheel Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86 Fig. 44 -- Front Wheels and Brakes Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88 Fig. 45 -- Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90 Fig. 46 -- Brake Pedals Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92 Fig. 47 -- Directional Pedal Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-94 Fig. 48 -- Hydraulic Pumps Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-96 continued 810D MM310 (6--94) 2-1

STANDARD PARTS CONTENTS Fig. 49 -Fig. 50 -Fig. 51 -Fig. 52 -Fig. 53 -Fig. 54 -Fig. 55 -Fig. 56 -Fig. 57 -Fig. 58 -Fig. 59 -Fig. 60 -Fig. 61 -Fig. 62 -Fig. 63 -Fig. 64 -Fig. 65 -Fig. 66 -Fig. 67 -Fig. 68 -Fig. 69 -Fig. 70 -Fig. 71 -Fig. 72 -Fig. 73 -- 2-2 PAGE Hydraulic Schematic (for machines below serial number xxxxxx) . . . . . . . . . . . . . . . . . . . . . . 2-98 Hydraulic Schematic (for machines serial number xxxxxx and above) . . . . . . . . . . . . . . . . . . 2-99 Hydraulic Hose Group (for machines below serial number xxxxxx) . . . . . . . . . . . . . . . . . . . . 2-100 Hydraulic Hose Group(for machines serial number xxxxxx and above) . . . . . . . . . . . . . . . . 2-102 Hydraulic Reservoir Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-104 Hydraulic Solenoid Valve Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-106 Hydraulic Lift Valve Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108 Hydraulic Lift Valve Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-110 Side Brush Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112 Side Brush Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-114 Side Brush Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-116 Main Brush Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-118 Front Brush Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-120 Main Brush Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-122 Main Brush Adjustment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-124 Main Brush Adjustment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-126 Vacuum Fan Impeller Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-128 Vacuum Fan Impeller Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-130 Vacuum Fan Motor Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-132 Steering Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-134 Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-136 Circuit Breaker and Relay Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-138 Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-140 Wire Harnesses Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-144 Label Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-151 810D MM310 (11--95)

STANDARD PARTS Fig. 1 -- Recommended General Maintenance Items Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Tennant Ref. Part No. 77632 73870 64788 70453 62955 62957 62954 62956 43500 79031 64919 64920 70807 73889 77633 01433--1 74863 74858 77634 34306 31613 10664 65869--5 810D MM310 (11--95) Machine Serial Number 0-(000000-(000000-(000000-(000000-- ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Maintenance Kit, Skirts Skirt, Brush Door Skirt, Brush Door Strip, Retainer, Skirt Skirt, Seal, Main Brush Channel, Retainer, Seal, Rear Blade, Deflector Strap, Retainer, Seal Chain, Link#2/0, 7Links Maintenance Kit, Skirts 810 Seal, Pan, Top Channel, Retainer Seal, Brush Comp, Side Skirt, Slotted Maintenance Kit, 400HR 800/810 Diesel Grease, Lubriplt EMB 14.5OZ Filter, Oil PK Filter, Fuel PK Maintenance Kit, 800HR 800/810 Breather, Hyd 40Mic Strainer--Hyd Suction 25--100--03 Filter Assy, Spin--on Fluid, Hyd Oil, SHP 15/40 5Gal 09925 Qty. 1 2 2 2 1 1 1 1 1 1 1 1 2 2 1 1 4 1 1 1 1 1 3 2-3

STANDARD PARTS Fig. 2 -- Replacement Brushes 2 1 3 2-4 810D MM310 (2--93)

STANDARD PARTS Fig. 2 -- Replacement Brushes Ref. 1 1 1 1 1 1 2 Y Y 2 Y Y 2 Y Y 3 Tennant Part No. 35326 35324 35327 35325 35336 35323 75011 51021N 51963 75010 51542 51963 70649 70538 51963 70471 810D MM310 (2--93) Machine Serial Number 000-(000000-(000000-(000000-- ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Brush--Sweep Spl--50Lg -- 8Dr--Poly Brush--Sweep Spl--50Lg--8Dr--P&W Brush--Sweep Spl--50Lg--8Dr--Wire Brush--Outsd Spl--50Lg -- 8Dr--Poly Brush--Patrl Spl--50Lg -- 4Qr--Nyl Brush--Sweep Spl--50Lg--24Sr--Nyl Brush--Side Swp --26 D--Assy--Nyl Brush--Side Swp --26 D--Nyl Adaptor Weldm., Side Brush 1.0B Brush--Side Swp --26 D--Assy--Fltw Brush--Side Swp --26 D--Fltw Adaptor Weldm., Side Brush 1.0B Brush--Side Swp --26 D--Assy--Poly Brush--Side Swp --26 D--Poly Adaptor Weldm., Side Brush 1.0B Brush--Sweep Spl--46Lg--3Sr--Poly 08563/04313/07628 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2-5

STANDARD PARTS Fig. 3 -- Main Frame, Skirt and Seals Group 30 8 6 31 23 2 4 3 3 4 30 31 5 22 24 16 1 7 6 15 19 7 18 28 27 17 26 14 20 21 15 29 13 11 25 12 10 9 10 2-6 25 810D MM310 (6--94)

STANDARD PARTS Fig. 3 -- Main Frame, Skirt and Seals Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Y 31 Tennant Part No. 62960 70451 86860 36758 70517 63544 63663 70498 73645 69904 62954 62956 62955 62957 82125 74066 43500 64919 73722 34690 64920 73724 70843 70844 74064 73863 73862 74067 79010 57941 45780 87515 810D MM310 (6--94) Machine Serial Number (000000--002055 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 (000000--002077 ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Frame Wldt Bumper Wldt, Rear Bearing, Thrust .500 Scr--Shld .500Dx0.50L .38--16 Bracket Bumper, Corner, Mach Plate, Guide, Bumper Door Wldt Channel Wldt, Mtg Spring Assy, Recirculation Blade, Deflector Strap, Retainer, Seal Skirt, Seal, Main Brush Channel, Retainer, Seal, Rear Seal, Foam Rbr .75 1.5W 2.1L Seal, Foam Chain,Link#2/0,7Links Seal, Pan, Top Seal, Main Brush Sponge Cord 1.5Dia Channel, Retainer Shield, Dust Strip, Retainer, Shield, Rh Strip, Retainer, Shield, Lh Seal, Foam Insulation,S/Foam1.0X 3.0X 3.0 Insulation,S/Foam1.5X 4.0X 4.0 Seal, Foam Seal, Foam Light Assy Stop/Red 12V-- A Bulb, 12V .5A 4CP#1157 Grommet, Rbr, .50 ID, For .25 Matl 08522/07586 Qty. 1 1 4 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 2 2 2 1 1 2 1 2 2-7

STANDARD PARTS Fig. 4 -- Main Frame, Skirt and Seals Group 6 19 20 2 27 28 21 15 27 29 28 5 4 1 29 5 7 6 3 14 17 7 16 24 25 23 13 18 14 12 26 22 11 9 8 9 22 2-8 10 810D MM310 (11--95)

STANDARD PARTS Fig. 4 -- Main Frame, Skirt and Seals Group Ref. 1 1 2 2 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Y 28 29 Tennant Part No. 76555 77777 76464 77782 76465 77734 22024 79680 77593 63544 63663 73645 69904 62954 62956 62955 62957 82125 74066 43500 64919 64920 73724 70843 70844 74064 73863 73862 74067 79010 57941 45780 87515 79676 810D MM310 (11--95) Machine Serial Number (002056--002077 (002078-(002056--002077 (002078-(002056--002077 (002078-(002078--002112 (002078-(002113-- ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Frame Frame Panel Wldt, Rear, Rh Panel Wldt, Rear, Rh Panel Wldt, Rear, Lh Panel Wldt, Rear, Lh Replacement Kit, Bumper, Die Bumper Wldt, Rear, (Gas/Die) Bar, Frame Bumper, Corner, Mach Plate, Guide, Bumper Channel, Mounting Spring, Recirculation Blade, Deflector Strap, Retainer, Seal Skirt, Seal, Main Brush Channel, Retainer, Seal,Rear Seal Foam Rbr .75 1.5W 2.1L Insulation, S/Foam Chain,Link#2/0,7Links Seal, Pan, Top Channel, Retainer Shield, Dust Strip, Retainer, Shield, Rh Strip, Retainer, Shield, Lh Insulation, S/Foam Insulation, S/Foam 1.0X3.0X3.0 Insulation, S/Foam 1.5X4.0X4.0 Insulation, S/Foam Seal Light Assy Stop/Red 12V-- . A Bulb, 12V .5A 4Cp #1157 Grommet,Rbr,0.50Id,For .25Matl Weight, Die 09803/09804 Qty. 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 2 1 1 2 1 2 1 2-9

STANDARD PARTS Fig. 5 -- Left Brush Door Group 16 9 10 11 16 14 15 5 4 6 7 13 15 1 2 15 12 8 2-10 3 810D MM310 (3--95)

STANDARD PARTS Fig. 5 -- Left Brush Door Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Tennant Part No. 64802 73870 70453 58844 58898 70808 70807 64923 21282 70597 73649 64788 73889 74062 41178 21168 810D MM310 (3--95) Machine Serial Number 00000-(000000--002119 00000-(002120-- ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Door Wldt, Brush, Rh Skirt, Brush Door Strip, Retainer, Skirt Latch, Hook (Supplier’S Lh) Bolt, Latch Seal, Door, Brush, Rh Seal, Brush Comp, Side 810 Strip, Retainer, Seal, Side Strip, Retainer, Seal, Side Angle, Retainer, Seal Strip, Retainer, Seal, Lh Skirt, Brush Door Skirt, Slotted Seal, Brush Door Fender Washer Rivet, Plastic 08516/07580 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 5 2-11

STANDARD PARTS Fig. 6 -- Right Brush Door Group 4 1 5 8 6 14 3 2 15 12 7 9 15 13 11 10 15 16 2-12 810D MM310 (3--95)

STANDARD PARTS Fig. 6 -- Right Brush Door Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Tennant Part No. 64801 73870 70453 58844 58898 70809 70807 64923 21282 70598 73648 64788 73889 74063 41178 21168 810D MM310 (3--95) Machine Serial Number 00000-(000000--002119 00000-(002120-- ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Door Wldt, Brush, Lh Skirt, Brush Door Strip, Retainer, Skirt Latch, Hook (Supplier’S Lh) Bolt, Latch Seal, Door, Brush, Lh Seal, Brush Comp, Side 810 Strip, Retainer, Seal, Side Strip, Retainer, Seal, Side Angle, Retainer, Seal Strip, Retainer, Seal, Rh Skirt, Brush Door Skirt, Slotted Seal, Brush Door Fender Washer Rivet, Plastic 08517/07581 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 5 2-13

STANDARD PARTS Fig. 7 -- Operator Station Group 2 13 3 4 21 17 22 12 19 20 1 14 16 8 9 18 11 10 15 7 6 7 6 7 7 5 7 6 6 7 7 2-14 810D MM310 (6--94)

STANDARD PARTS Fig. 7 -- Operator Station Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Tennant Part No. 63710 63294 70478 40716 63751 51176 04414 64884 70450 70756 73691 54615 70564 70620 57820 73903 73901 74081 44777 57564 62595--2 04664 810D MM310 (6--94) Machine Serial Number (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 (000000--002050 ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Panel Wldt, Oper Comp Seat, Suspension Panel Wldt, Support, Seat Sleeve, .385B .62D .62 Cd.Cad Bracket Wldt, Oper Comp Dampner, Engine Washer, Flat Panel, Cover, Access Panel, Air Conditioning Bumper, Rubber Tread, Floormat, Rubber Rod Wldt, Seat Panel, Fuel Inlet Cover Wldt, Fuel Inlet Seal, 48.0 Lg. Seal, 24.5 Lg Seal, 7.00 Lg Seal, 66.0 Lg Seal,Foam Rbr, .31 .75W 14.8L Molding, Trim 11--14Ga 5.00 Molding, Trim 11--14Ga 15.75 Seal, 27.25L 08525/07589 Qty. 1 1 1 2 1 4 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2-15

STANDARD PARTS Fig. 8 -- Operator Station Group 24 23 2 12 3 13 4 21 17 8 9 16 11 26 14 18 10 15 7 25 5 7 7 7 6 6 2-16 20 1 22 28 27 19 6 7 6 7 7 810D MM310 (11--95)

STANDARD PARTS Fig. 8 -- Operator Station Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Tennant Part No. 75860 63294 70478 40716 63751 51176 04414 64884 70450 70756 76495 54615 70564 77340 57820 73903 73901 74081 44777 62595--3 62595--2 76285 82921 49282 79028 76492 41178 21246 810D MM310 (11--95) Machine Serial Number (002051-(002051-(002051-- ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Panel Wldt W/Label Seat, Suspension Panel, Support, Seat Sleeve, .385B .62D .62 Cd.Cad Bracket, Oper Comp Dampner, Engine Washer, .531B 1.88D .12Hard Zn Panel, Cover, Access Panel, Air Conditioning Bumper, Rubber Tread, Floormat, Rubber Rod, Seat Panel, Fuel Inlet Seal, Bulb, Sd--0504 28.00 Lg Seal, 48.0 Lg. Seal, Bulb, Sd--0504 24.50Lg Seal, 7.00 Lg Seal Seal,Foam Rbr, .31 .75W 14.8L Molding, Trim 11--14Ga 5.75 Molding, Trim 11--14Ga 15.75 Insulation, S/Foam, Seat Bumper, Rubber Molding, Trim 16Ga&Thinnr 10.0 Seal, Rod, Adjuster Bar, Retainer Washer--Flt .25 Fender Rltd. Rivet, Plastic .325D X .787 09833/07589 Qty. 1 1 1 2 1 4 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2-17

STANDARD PARTS Fig. 9 -- Engine Cover and Lintel Group 7 20 6 23 19 22 24 10 21 1 3 4 17 2 3 18 16 9 8 14 13 13 14 11 7 11 7 15 12 5 5 2-18 810D MM310 (6--94)

STANDARD PARTS Fig. 9 -- Engine Cover and Lintel Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Tennant Part No. 64312 64744 64726 64278 64279 64440 53461--2 75128 14138A 70596 74040 65003 58494 64595 31182 82334 70408 59703 59661 73841 29260 73843 12263 73893 810D MM310 (6--94) Machine Serial Number (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 (000000--002089 ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Lintel Wldt, Rear Tube Wldt, Brace, Center Bracket, Brace, Center Lintel Wldt, Main Strip, Spacer Cover Wldt, Engine Seal,Foam Rbr, .62 .62W 24.5L Spindle, Adjustment Horn, 12V Insulation, S/Foam Hinge Bracket Wldt, Gas Spring Stud, Ball, Gas Spring Clip, Safety Spring--Gas 75Lb 6.3 Stroke Spring--Gas 120Lb 6.3 Stroke Angle, Bolt, Latch, Cover Bolt, Hook, Rh Latch Handle Wldt, Latch Sprng,Tens,0.37Odx.05Wire 4.5L Rod--Thrd, 1End M06X1.0 X 6.40 Balljoint M 6X1.0 Strip 08523/07587 Qty. 1 1 2 1 2 1 2 1 1 1 2 1 4 4 1 1 1 1 1 1 1 1 1 1 2-19

STANDARD PARTS Fig. 10 -- Engine Cover and Lintel Group 6 15 16 7 1 3 4 2 3 12 18 14 13 19 11 10 8 17 20 9 8 17 5 5 2-20 810D MM310 (11--95)

STANDARD PARTS Fig. 10 -- Engine Cover and Lintel Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Tennant Part No. 64312 64744 64726 64278 64279 79002 70596 74040 21131 58494 64595 77728 70408 59703 59661 79009 53461--2 75128 21642 21643 810D MM310 (11--95) Machine Serial Number 0-(002090-- ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Lintel, Rear Tube Wldt, Brace, Center Bracket, Brace, Center Lintel, Main Strip, Spacer Cover Wldt, Engine Insulation, S/Foam Hinge Brkt Wldt, Gas Spring Stud, Ball, Gas Spring Clip Safety Spring, Gas Angle, Bolt, Latch, Cover Bolt, Hook, Rh Latch Lever, Handle, Latch Seal,Foam Rbr, .62 .62W 24.5L Spindle, Adjustment Horn, 12V Wire, Lead 09809/07587 Qty. 1 1 2 1 2 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 2-21

STANDARD PARTS Fig. 11 -- Engine Side Door Group 6 7 8 5 4 4 3 1 2 2-22 810D MM310 (6--94)

STANDARD PARTS Fig. 11 -- Engine Side Door Group Ref. 1 2 3 4 5 6 7 8 Tennant Part No. 70410 64543 70628 64545 58489 70407 59192 53461--2 810D MM310 (6--94) Machine Serial Number (000000--002061 (000000--002061 (000000--002061 (000000--002061 (000000--002061 (000000--002061 (000000--002061 (000000--002061 ) ) ) ) ) ) ) ) Description Door Wldt, Engine Hinge Wldt, W/Pin Hinge Wldt, W/Pin Hinge Wldt Latch, Hook (Supplier’S Rh) Angle, Bolt, Latch Latch, Bolt Seal,Foam Rbr, .62 .62W 24.5L 08524/07588 Qty. 1 1 1 2 1 1 1 1 2-23

STANDARD PARTS Fig. 12 -- Engine Side Door Group 7 6 8 12 10 4 5 9 11 3 1 2 2-24 810D MM310 (6--94)

STANDARD PARTS Fig. 12 -- Engine Side Door Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 Tennant Part No. 77470 64543 70628 64545 58489 70407 59192 53461--2 77467 77630 77642 57820 810D MM310 (6--94) Machine Serial Number 02062-(002062-(002062-(002062-(002062-(002062-- ) ) ) ) )

The OPTION section lists repair parts of options. The BREAKDOWN section lists available repair parts of major components. All sections in this manual consist of parts illustrations and corresponding parts lists. The parts illustrations are numbered with Ref numbers which refer to corresponding parts lists. The parts lists include a number of .

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