KIPP 200 IDS Pad Printer Machine Operation Manual - INDPAD

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KIPP 200 IDS Pad Printer Machine Operation Manual with SCMIC setup Serial No.: INTERNATIONAL

Content Section Page Introduction 1 Installation: Mechanical Part 2.1 Electrical Part 2.2 Pneumatic Part 2.3 Machine Setup: Ink Cup Installation 3.1-3.3 Ink Cup Removal 3.4-3.5 Printing Pad Setup 3.6 Pad Clean Tape Setup 3.7 Pad In/Out Cushion Adjustment 3.8 Pad Stop Position for Pad Clean Adjustment 3.9 Ink Cup Platform Adjustment 3.10 Worktable Adjustment 3.11 Control Feature: Front Control Panel 4.1 Pneumatic Control Panel 4.2 Control Sequence 5.1-5.10 Sensor Layout 6.1-6.2 IO Assignment 7 Electrical Circuit Diagram 8.1-8.5 Pneumatic Circuit Diagram 9 Maintenance 10.1-10.5 Spare Parts List: Electrical Spare Parts List 11.1-11.2 Mechanical Spare Parts List 12 Pneumatic Spare Parts List 13.1-13.2

INTRODUCTION The following manual will familiarize you with the setup, use and maintenance of your printer. Please note that the diagrams shown within this manual are not to scale, and may not show all details. We would like to draw your special attention to the following notes: WARNING It is the operator’s responsibility to comply with the following safety instructions to prevent any personal injury. 1. Please disconnect the main power supply before attempting any machine maintenance. Foot-switch or side doors is to stop machine for adjustment only. 2. The air pressure must be released before attending to any service inside the machine or any moving accessories. 3. Always use the emergency stop switch to stop the machine in an emergency. The foot switch is used for normal operations only. 4. Guards CANNOT be removed when machine is in operation. We have used the followings signs to show special dangerous situations: Warning! Electrical Warning! Warning - Danger of Fire! Warning Danger of hands being crushed while working on pneumatic elements! Warning Do not smoke while working on the machine! Symbol to identify earth ground terminals. 1

Installation Mechanical Part: Machine Standing Horizontal Adjustment: Place machine on flat place. If not, you need to adjust machine foot levers to adjust machine level: 1. Place level scale on ink cup platform of machine to survey machine horizontal. 2. Release upper screw nut of foot lever. 3. Turning foot lever supporter up or down to adjust supporting level. 4. Tighten upper screw nut to fix supporter position. Upper Screw Nut Supporter Ground Foot Lever Remark: - Machine should be located where is with good ventilation not damp and wet without combustible and corrosive gases - Machine should be kept away from the wall at least 600mm, facilitate operation of the control panel and servicing purpose. - Machine should have at least 600mm space with any other equipment. 2.1

Installation Electrical Part: 5-way connector (CN1) 8-way connector (CN2) 6-way connector (CN3) DRE Digital Shuttle 5-way connector (CN1) 8-way connector (CN2) 6-way connector (CN3) (cables from machine stand) - Connect 5-way, 6-way and 8-way connectors from machine stand to DRE shuttle. Buzzer ON Main Power Switch OFF Main Power Cable Printer Rear Control Panel (RHS of printer) - Plug in the main power cable with correct power plug to main power connector. Machine is suitable for 230V 50/60Hz. Note: The ground lead of power plug must be wired correctly. WARNING - The ground lead of power plug must be wired correctly. - All external flexible cables should be run in conduits as not to present a tripping hazard. 2.2

Installation Pneumatic Part: adjust knob pressure gauge compressed air inlet Service Unit for Whole Printer (at the rear of machine body) - Connect the compressed air line to machine main service unit. (Please use only clean and dry air) - Set pressure of main service unit for machine operation to 5-6 bar. 2.3

Machine Setup Ink Cup lnstallation: 1. Press REMOVE INK CUP function key in Printer Setup - 2 screen once to move the ink cup stroke back. Keep pad at the front. The key will be highlighted. 1 Printer Setup - 2 2. Cover ink cup by thin steel plate upside down as right diagram. Remark: The image side of plate cover faces ink cup. 3. Insert ink cup setup unit into thin steel plate with ink cup and then turn it upside down. ink cup setup unit insert setup unit into thin steel plate turn upside down 4. Move ink cup holder to back side. Release ink cup holder swing arm locks and lift up swing arm. swing arm swing arm locks 3.1

Machine Setup Ink Cup lnstallation: 5. Place ink cup setup unit with ink cup and steel plate on ink cup platform. Buckle rear hole of steel plate with rear registration pin of platform. rear registration pin 6. While slide ink cup setup unit out, put hand on ink cup top to stay it on plate. Buckle front hole of steel plate with front registration pin of ink cup platform. front registration pin 7. Push ink cup against the internal back side of the ink cup holder. Then pull down the swing arm and tighten swing arm locks. swing arm locks 8. Release bleeding screw of ink cup. bleeding screw 3.2

Machine Setup Ink Cup lnstallation: 9. Use allen key to adjust ink cup holder pad position. (This step apply for first setup of new ink cup holder) ink cup holder pad 10. Press REMOVE INK CUP key again to return ink cup stroke outward. 10 Printer Setup - 2 3.3

Machine Setup Ink Cup Removal: 1. Press REMOVE INK CUP function key in Printer Setup - 2 screen once to move the ink cup stroke back. Keep pad at the front. The key will be highlighted. 1 Printer Setup - 2 2. Tighten ink cup bleeding screw. swing arm locks bleeding screw 3. Release swing arm locks of ink cup holder and lift up swing arm. 4. Lift up the front side of thin steel plate. Insert ink cup setup unit between ink cup platform and thin steel plate. Push it forward to against rear registration pin. Remove the thin steel plate and ink cup with ink cup setup unit. 3.4

Machine Setup Ink Cup Removal: 5. Press REMOVE INK CUP key again to return ink cup stroke outward. 5 Printer Setup - 2 6. Hold the ink cup, turn ink cup over and then remove ink cup setup unit and thin steel plate. 7. Clean the ink cup ring and then cover it well. 8. Use thinner to clean the thin steel plate. Apply grease on its surface and store it in plastic bag to prevent oxidation. 3.5

Machine Setup Printing Pad Setup: 1. Fasten printing pad to pad mounting by 4 screws. pad mounting 2. Loosen Y-axis locking screw of pad holer assemby. Insert assembly onto pad Y-slide of printer. Tighten Y-axis locking screw to fix the position. pad Y-slide Spare: X-axis locking screw Y-axis locking screw Completed Setup Pad Holder Assembly 3.6

Machine Setup Pad Clean Tape Setup: tape roll pad clean tape platform rotor tape roll mount tape roll Steps: 1. Insert empty core of tape roll onto the mount with rotor. 2. Insert new tape roll onto the mount without rotor. 3. Pull tape from the new tape roll and through the pad clean tape platform. The sticky side of tape faces upward. 4. Stick the tape onto the empty core. 3.7

Machine Setup Pad In/Out Cushion Adjustment: Cushion of pad cylinder needs to be adjusted when 2 occasions occurred. a. Carriage moves at high speed and creates bang at both ends (should close cushion). b. Carriage becomes very slow at 10 mm from both ends and creates vibration (should open cushion). Use very short handle screw driver, turn clockwise to close; counter-clockwise to open cushion. 2 cushion screws 3.8

Machine Setup Pad stop position for tape clean adjustment Pad stop position over the tape clean platform can be adjusted by moving the slider knob accordingly: 1. Loosen slider lock knob on the right hand side of machine head. 2. Slide lock knob left or right to adjust pad stop position over the tape clean platform. Remark: - move to the left: pad stops further to the front. - move to the right: pad stop further to the back. 3. Tighten slider lock knob to fix position. lock knob Machine RHS Note: There is another slider lock knob on the left hand side of machine. The position of this slider determines when machine power should be cut off automatically in case pad fails to stop over the tape clean platform (sensor failure). It is recommended to leave it in the current position. Machine LHS 3.9

Machine Setup Ink Cup Platform Adjustment: In-out and angle: 1. Loosen both locks at the front and back of ink cup platform. 2. Turn both adjustment knobs (at the back) in the same direction for in-out adjustment or in opposite direction for angle adjustment. 3. Fasten both locks. lock front lock adj. knobs back 3.10

Machine Setup Worktable Adjustment: X-Axis Screw Knob X-Axis Lock Handle Angle Lock Screw Angle Lock Screw Y-Axis Lock Handle Angle Screw Knobs Up/Down Lock Handle Y-Axis Screw Knob Handwheel X-Axis Adjustment: 1. Release X-axis lock handle. 2. Screw X-axis screw knob to adjust X-axis position. 3. Lock X-axis lock handle to fix X-axis position. Angle Adjustment: 1. Release two angle lock screws and two angle screw knobs. 2. a. Turn Left: Loosen left angle screw knob and tighten right angle screw knob. b. Turn Right: Loosen right angle screw knob and tighten left angle screw knob. 3. After adjustment, tighten two angle screw knobs and two angle lock screws to lock the position. Left Right Y-Axis Adjustment: 1. Release Y-axis lock handle. 2. Screw Y-axis screw knob to adjust Y-axis position. 3. Lock Y-axis lock handle to lock Y-axis position. Up / Down Adjustment: 1. Release three Up/Dn lock handles. 2. Turn the handwheel to adjust up/down position. 3. Lock three Up/Dn lock handles to lock up/down position. 3.11

Control Feature Front Control Panel: 1 2 3 1. Display: Control machine and adjust printing function. (Display feature detail please refer to Control Feature: Touch Screen section) 2. Emergency Stop Switch: to cut main power and air in an emergency. 3. /- Key: to increase or decrease paramter value, e.g. pad stroke depths. 4.1

Control Feature Pneumatic Control Panel: 1 2 3 4 5 6 (RHS of printer) 1. Pad stroke downward speed control knob: a flow regulator to control downward speed of pad stroke. 2. Pad stroke upward speed control knob: a flow regulator to control upward speed of pad stroke. 3. Carriage forward speed control knob: a flow regulator to control forward speed of pad carriage. 4. Carriage backward speed control knob: a flow regulator to control backward speed of pad carriage. 5. Platform forward speed control knob: a flow regulator to control forward speed of ink cup platform. 6. Platform backward speed control knob: a flow regulator to control backward speed of ink cup platform. Note: 6 speed control knobs are turning clockwise to decrease speed or anti-clockwise to increase. 4.2

Control Sequence Machine Start Up: 1. Turn on Main Power Switch at the rear of machine stand. 2. Release Emergency Stop Switch. 3. The first time machine is activated a pasword must be entered. Ask your local dealer for more info. 4. Press START key to start machine. Machine resumes and screen enters manual mode. 1 2 Printer Rear Control Panel 3 Front Control Panel 4 5.1

Control Sequence Main Screen (Manual Mode): D E A B C J F G H I K A. Printer status and message display bar - shows printing status and error message. B. Cycle Counter display C. Pad Stroke Setting Key D. DRE Shuttle Position Key E. Timer Key F. Start / Stop Key - Activates a cycle in auto printing mode and manual mode. - In auto printing mode, the key becomes “ STOP ” to stop printer during a cycle. G. Pad Clean Key - Press key once to move pad to pad clean position in manual mode. - Press key once again to perform pad cleaning and return pad to the front. H. Pad Up Down Key - Activates pad up/down motion in manual mode. I. Pad In Out Key - Activates pad in/out motion in manual mode. J. MORE Key - Enters DRE setup-1 screen. K. Index Key - Advances digital shuttle to the print stations in manual mode. 5.2

Control Sequence DRE Shuttle Stations Selection Select/deselect print stations (up to 6 available). Cycle group-1 Cycle group-2 images/pads print stations 1 2 2 3 1. On the main screen, press/hold the “MORE” Key until “DRE Setup-1” screen appears. 2. Press “Station Select” key to enter new screen. 3. Press a station key to select (becomes highlighted) or deselect related station. 4. Press “EXIT” key to return to the main screen. 3 4 1 2 3 4 DRE Shuttle Loading Station Selection 1. On the main screen, press/hold the “MORE” Key until “DRE Setup-1” screen appears. 2. Press “Load Position” key to enter new screen. 3. Press a station key to select the loading position, “LOAD” apears on key. Choose between Home, 1st, 2nd, 3rd and 4th stations. 4. Press “EXIT” key to return to the main screen. 1 2 3 4 5.3

Control Sequence Setting DRE Shuttle Printing Stations 1. Press the “Index” Key repeatedly to select a printing position. Index key moves between preselected stations (1-6 available). 2. Press “DRE Shuttle Position” Key once to activate setting function. 3. Press “ /-” Key on front control panel to change value. 1 2 or without moving the shuttle 3 1. On the main screen, press/hold the “DRE Shuttle Position” Key until a new screen appears. 2. Select a DRE station by pressing related “P1-P6” key. 3. Input value then press “ENT” key. 4. Press “EXIT” to return to the main screen. 1 2 3 Setting DRE Shuttle Speed 1. On the main screen, press/hold the “MORE” Key until DRE Setup-1 screen appears. 2. Press “DRE Shuttle forward” or “DRE Shuttle backward” key. 3. Press “ /-” Key on front control panel to change percentage. 4. Press “EXIT” key to return to the main screen. 1 2 3 5.4

Control Sequence Pad Stroke Adjustment for Printing 1. Stop pad carriage at the front by pressing Pad In/out Key. 2. Press Index Key to select desired printing station. 3. Press Pad Stroke Setting Key once to activate the setting function. The key will be highlighted. 4. Press /- Key on front control panel to change stroke depth. 1 2 3 4 for Inking 1. Stop pad carriage at the back by pressing Pad In/out Key. 2. Press Pad Stroke Setting Key once to activate the setting function. The key will be highlighted. 3. Press /- Key on front control panel to change stroke depth. 1 2 3 5.5

Control Sequence Setting Delay before Ink/Print, Dwell for Ink/Print, Cycle Auto Restart 1. From the main screen, press/hold the “Timer” key until the “Time Setup” screen appears. 2. Press/Select a time delay of your choice. 3. Press “ /-” switch to increase or reduce delay. 4. Press EXIT to return to the main printing screen. 1 2 3 Delay before Ink: Pad pauses above plate for a preset time before moving down for inking. Delay before Print: Pad pauses above product for a preset time before moving down for printing. Dwell for inking: Pad dwells on the cliché’s surface for a preset time. Cycle Auto Restart Delay: Allows to preset a time delay for product unload-load. Cycle restarts automatically once time delay has elapsed. For auto cycle mode printing ONLY. Dwell for printing: Pad dwells on the product’s surface for a preset time delay. Setting available for up to six prints as followed: Cycle group-1 ink dwell for print available 1 2 3 1 2 3 Cycle group-2 4 1 2 3 4 4 5 6 5.6

Control Sequence Printing Mode Selection: 1. From the main screen, press/hold the “Pad Stroke” 1 key until the “Printer Setup-1” screen appears. 2. Press the “Print Mode” key repeatedly to select either single cycle mode or auto cycle mode. Single Cycle Mode: Step on foot switch once to start one printing cycle. Auto Cycle Mode: 2 3 Press Start key to start continuous printing cycle. 3. Press EXIT to return to the main printing screen. Print Cycle Selection: 1. From the main screen, press/hold the “Pad Stroke” key until the “Printer Setup-1” screen appears. 2. Press the “Print Cycle” key of 1st group and 2nd group repeatedly to select single cycle or double cycle print. Single Cycle Printing: 1 2 2 3 Executes [one ink - one print] per cycle Double Cycle Printing: Executes [one ink - one print]x2 per cycle 3. Press EXIT to return to the main printing screen. Pad Clean Rotor Setting: Allows to set a number of rotations to unroll a clean piece of tape clean. 1 1. From the main screen, press/hold the “Pad Stroke” key until the “Printer Setup-1” screen appears. 2. Press the "Next" key. 3. Press the "Pad Clean Rotor Key”. 4. Press /- key to set a number of rotation. 2 3 4 5.7

Control Sequence Cycle Counter Reset: 1. From the main screen, press/hold the “Pad Stroke” key until the “Printer Setup-1” screen appears. 2. Press the "Next" key. 3. Press/hold the "RESET” key untill 00000 is displayed. 4. Press EXIT to return to the main printing screen. 1 2 3 4 Moving Ink Cup In or Out: Move ink cup in or out when setting up machine with plates and cups. 1. From the main screen, press/hold the “Pad Stroke” key until the “Printer Setup-1” screen appears. 2. Press the "Next" key. 3. Press "Remove Ink Cup” key to move ink cups in or out. 4. Press EXIT to return to the main printing screen. 1 2 3 4 5.8

Control Sequence Printing: Auto Cycle Mode: Before running this mode, it is necessary to set the printing function to “AUTO cycle” mode. Refer to the “Printing mode selection” section. 1. In manual mode, turn off any highlighted manual keys. 2. Press the “START” key once to execute continuous printing. 3. The START key becomes the STOP key and is used for stopping Auto Cycle Mode printing and entering Manual Mode. 1 2 3 Manual Mode: 1. Press any manual key (key will be highlighted). 2. Press the “START” key to enter manual mode and execute related function. 1 2 Single Cycle Mode: Before running this mode, it is necessary to set the printing function to “ SINGLE cycle” mode. Refer to the “Printing mode selection” section. 1. In manual mode, turn off any highlighted manual keys. 2. Press the “START” key once to enter "SINGLE cycle" mode. 3. Press the foot switch once to activate one print cycle. 4. Press “STOP” Key to stop cycle. 1 2 4 3 5.9

Control Sequence Stop and Restart: 1. Foot switch: Press the emergency stop switch to cut off the main power and air supply of machine in the event of an emergency. Release switch by turning its mushroom head clockwise. Emergency Stop Switch 2. Emergency Stop Switch: Press the foot switch to stop machine movement. Press the START key on the touch screen panel to restart. Foot switch 3. Side door: When a side door is opened all movable parts will stop immediately. All manual function keys and START key won't be responsive. Close the side doors then press the START key once to restart. Side doors Lubrication Warning: A lubrication warning will appear every 30,000 cycles. If machine requires a password, please contact your local dealer. 1. Activate the lubrication pump ON and OFF. 2. Input password (Optional). 3. Press OK. 5.10

Sensor Layout Printer: X005 X000------ Pad stroke optical ruler sensor (PS2). X001------ Pad stroke home optical sensor (PS1). X004------ Pad carriage home micro switch (PS5). X005------ Pad carriage actuated micro switch (PS6). X007------ Ink cup stroke home micro switch. X010------ Middle pad clean sensor. X001 X000 X006 X007 X004 X010 X016 X006------ Ink cup stroke home micro switch (PS7). X015------ Left side door sensor (SR2). X016------ Right side door sensor (SR4). X015 X040------ Oil pump handle sensor. X040 6.1

Sensor Layout Shuttle: X024 X023 X027 X023------ DRE shuttle home sensor (MS1). X024------ DRE shuttle far limit sensor (MS2). X027------ DRE shuttle registration home sensor. 6.2

IO Assignment INPUTS (FX1N-60MT MASTER PLC) OUTPUTS (FX1N-60MT MASTER PLC) X000 Pad stroke optical ruler sensor (PS2) Y000 DRE shuttle servo pulse signal X001 Pad stroke home optical sensor (PS1) Y001 Pad clean tape rotor solenoid X002 /- key (-) Y002 DRE shuttle motor direction signal X003 /- key ( ) Y003 Spare output X004 Pad carriage home micro switch (PS5) Y004 DRE shuttle servo driver SON signal X005 Pad carriage actuated micro switch (PS6) Y005 Spare output X006 Ink cup stroke home micro switch (PS7) Y006 Buzzer X007 Middle pad clean sensor Y007 Spare output X010 X011 X012 X013 X014 X015 X016 X017 Middle pad clean stop protect sensor Spare input Spare input Spare input Spare input Left safety side door sensor (SD2) Right safety side door sensor (SD4) Foot switch Y010 Y011 Y012 Y013 Y014 Y015 Y016 Y017 X020 X021 X022 X023 X024 X025 X026 X027 15 ways connector pin 5 configuration Y020 15 ways connector pin 4 configuration Y021 15 ways connector pin 3 configuration Y022 DRE shuttle home sensor (MS1) Y023 DRE shuttle far limit sensor (MS2) Y024 DRE shuttle servo driver ready OK signal Y025 Spare input Y026 DRE shuttle registration home sensor Y027 X030 X031 X032 X033 X034 X035 X036 X037 Spare input Spare input Spare input Spare input Spare input Spare input Spare input Spare input X040 X041 X042 X043 Oil pump hander sensor Spare input Spare input Spare input Main air solenoid Pad stroke up/down solenoid Ink cup carriage in/out solenoid Pad carrage in/out solenoid Middle stop of pad clean solenoid Pad stroke dwell solenoid Pad clean lock cyclinder solenoid Spare output Spare output Spare output Extend pad stroke solenoid 1 Extend pad stroke solenoid 2 Extend pad stroke solenoid 3 Extend pad stroke solenoid 4 Spare output Spare output 7

F E D C B A PP2 S E 1 3 1 4 2 Power switch(PB1) LABEL PB1 (S FS1 FS2 3/& PP2 P 9 & R 2 3 4 5 8.1.4 8.1.4 ES1 2 KENT PART NO. IDS-EC-000 (& .6'77 (& MPOS-EC-100 )6 )6 1mm 2 14 22 5 13 21 8.1.4 8.1.3 KM1 3 4 DESCRIPTION Power on/off switch Emergency stop switch 9 )XVH Programmable logic controller 4 6 3 2 1 S1 1mm 2 KM1 2 1 1mm 2 R1 E S2 0V 5 LABEL 63 KM1 )6 a)6 SD 0V DC 24V 1mm 2 N FX1N60MT L PLC1 1mm 2 R2 2 N S2 E VAC 0V DC 24V SP1 100 240 L 6 )6 7 R t SD1 T S3 56 '5( VKXWWOH r R3 1mm 2 R2 S2 8.2.1 1mm 2 )6 8.2.1 8 7 9 &RQWDFWRU 9 )XVH W VHUYR PRWRU GULYHU 8 8.1 S2 R2 DESCRIPTION DC 24V switching power supply 8.3.1 0V 8.3.1 24V Switching Power Supply 1mm 2 R2 6 KENT PART NO. EM-EC-040 .6'77 (& .6'77 (& '5( (& PP2 PP ELECTRICAL &,5&8,7 ', *5 0 ,* 32:(5 1 (PHUJHQF\ 6WRS 6ZLWFKHV F E D C B A

F E D C B A 2 3 4 5 6 ; ; ; ; ; E V V 1 Green/Yellow Blue Blue Brown Brown 2 KENT PART NO. 6( (& &1 VRFNHW 6( (& &1 SOXJ (& &1 VRFNHW (& LABEL &1 SOXJ 53 Ω : *UHHQ HOORZ 2UDQJH :KLWH %OXH :KLWH Brown 8.1.1 8.1.8 8.1.7 8.1.8 8.1.7 Orange Blue Green %rRZQ :KLWH Green/White Purple(22#) White(22#) Orange(22#) E S3 R3 S3 R3 '(6&5,37,21 3 ZD\ URXQG VRFNHW ZD\ URXQG SOXJ ZD\ URXQG VRFNHW ZD\ URXQG SOXJ Blue Blue/White Orange Orange/White Green Green/White Brown Blue Black *UHHQ HOORZ 4 LABEL 53 53 6' &1 SOXJ 5 1 2 3 4 ZD\ URXQG SOXJ 6HUYR GULYHU 5HVLVWRU : 6 1 2 3 4 5 6 CN3 7 C or W 5V GND 6 Ways round connector 1 2 3 4 5 6 M X023 X024 8 X027 8.2 8 ZD\ URXQG VRFNHW : VHUYR PRWRU 5HG WHUPLQDO 5HG WHUPLQDO '(6&5,37,21 05 B or V OPTICAL C or W ENCODER A or U B or V A or U U V W E 3 % H;6 7 LABEL KENT PART NO. KSD-EC-011 7(5 PDOH 7(5 IHPDOH KSD-EC-012 1 (& 05 CN3(socket) 6( (& red black yellow green blue Black Red Yellow White Green Purple Brown Blue Red White Black *UHHQ HOORZ 0HWDO UHVLVWRU Ω : '(6&5,37,21 0V X023 X024 X027 1 2 3 4 5 6 7 8 &1 1 2 3 4 5 6 7 8 1 2 3 4 &1 7(5 24V KENT PART NO. DRE70-EC-060 15-EC-672 DRE70-EC-022 6( (& 3 4 5 6 7 8 9 Brown 12 17 19 Brown/White 10 11 18 20 6' REQ REQ-5V SG -5V SG 5V 5V 5V 5V SG SG SG SG CN2 53 Ω : 4 RB1 5 RB2 CNC CN1 50 24V 49 24V 48 SG 47 SG 24 COM 25 COM 28 NPC 26 PPC 37 SON 39 INP 41 SRDY 43 ALM1 44 ALM2 45 ALM4 RS1A01AA CNA CNB 1 r 1 U 2 t 2 V 3 R W 3 4 4 S E 5 T (/(&75,& / &,5&8,7 ', *5 0 '5( 6 877/( 6(592 '5,9(5 1 F E D C B A

5 8.1.6 24V 0V 8.1.6 1 o - BU BN o 1 2 3 2 LABEL KENT PART NO. ; 1 (& ; 1 (& ; a 9 (& ; a (& BU BN o - o - BU BN 3 6(1625 7/ 4 0& 6:,7& 6(1625 (( 6; 6(1625 (( 6; '(6&5,37,21 BU BN BU o - o - BU BN 4 LABEL KENT PART NO. ; (& ; (& ; a (& ; (& 2 BN 5 o - o BU BN FOOT SWITCH 6(1625 7/ 4 0& 6(1625 7/ 4 0& 0ICRO SWITCH '(6&5,37,21 BU BN BK 6 2 1 o - 7 7 LABEL KENT PART NO. ; (& BU BN BK Pad stroke optical ruler sensor (PS2) BK X001 Pad stroke home optical sensor (PS1) BK X002 NH\ BK X003 NH\ 1 X004 Pad carriage home micro switch (PS5) BK X005 Pad carriage actuated micro switch (PS6) BK X006 Ink cup stroke home micro switch (PS7) BK X007 Ink cup stroke home micro switch BK X040 X017 X016 X015 X010 Middle pad clean sensor X000 6 Left side door sensor (SR2) F 4 Right side door sensor (SR4) E 3 Foot switch D C B A 2 (/(&75,& / &,5&8,7 ', *5 0 3/& ,13876 1 Oil pump handle sensor 8 6(1625 7/ 4 0& '(6&5,37,21 8 8.3 F E D C B A

1 8.1.7 24V 8.1.7 0V 2 3DG VWURNH XS GRZQ VROHQRLG 2 1 3 PVA-070 KP200 39 KP200 39 LABEL KENT PART NO. 0326 (& 2 1 2 1 2 1 2 1 2 1 %8 (5 4 5 2 M 1 M 1 7 6 SINGLE 62/(12,' 62/(12,' 9 /9( a 7 LABEL KENT PART NO. PVA-070 SINGLE 62/(12,' FDQ .63 (& SINGLE 62/(12,' )DQ KSP3-EC-000 2 Fan2 Fan1 6 '(6&5,37,21 2 1 Y025 Y024 Y023 Y016 Y022 LABEL KENT PART NO. .3 39 39 62/(12,' &2,/ 39 62/(12,' 9 /9( 39 62/(12,' 9 /9( 2 1 '(6&5,37,21 2 1 Y015 Y014 Y013 Y012 ,QN FXS FDUULDJH LQ RXW VROHQRLG 2 1 Y011 3DG carriage in/out VROHQRLG 2 1 Y010 0LGGOH VWRS RI SDG FOHDQ VROHQRLG - Y006 Pad stroke dwell solenoid 2 1 Y001 PDG FOHDQ lock cyclinder VROHQRLG F 5 ([WeQG SDG VWURNH VROHQRLG E 4 ([WeQG SDG VWURNH VROHQRLG D 3 ([WeQG SDG VWURNH VROHQRLG C B A 2 (/(&75,& / &,5&8,7 ', *5 0 3/& 2873876 1 ([WeQG SDG VWURNH VROHQRLG Main air solenoid Buzzer Pad clean tape rotor solenoid 8.4 Fan Fan 8 6OLENOID COIL '(6&5,37,21 8 F E D C B A

F E D C B A 2 3 1 R2 2 MITSUBISHI S2 0V E MPOS-EC-120 24V 0V MPOS-EC-110 Touch screen E 3 PLC AND TOUCH PANEL LAYOUT 1 4 4 FX1N-60MT 0V U V W 5 RB2 RB1 P DL2 DL1 r T S R t MOOE C N C C N B C N A CHARGE R POWER C N 2 C N 1 P C RS1A01AA WR/ SANYO DENKI AC SERVO SYSTEMS SANMOYION 5 POWER CABLE 6 7 7 '5( VKXWWOH MR1 P50B07040HXS00 ENCODER CABLE RS1A01AA SERVO SD1 6 8 8 8.5 F E D C B A

&4 '& (; 0) % 39 ([WHQG SDG F\OLQGHUV &4 '& (; MFH-5-1/8-B (15-PVA-090) (Y023) ([WHQG SDG F\OLQGHUV &4 '& (; MFH-5-1/8-B (15-PVA-090) (Y024) ([WHQG SDG F\OLQGHUV ASL6-01 (EX-PFR-011.01) ASL6-01 (EX-PFR-011.01) ASL6-01 (EX-PFR-011.01) &4 '& (; MFH-5-1/8-B (15-PVA-090) (Y025) ([WHQG SDG F\OLQGHUV : 368 ASC200-08 (KP150-PFR-011) 0) ( % 39 94 *% ) .3 39 INDEPENDENT INK CUP STROKE CYLINDER '6% ) & & / 3& / &* %1 .3 3& 63& * &'& 3)7 PCF-06-G01 CDC (15-PFT-330) 97 39 94 *% ) .3 39 VT-307-5G-02 (15-PVA-120) (Y014) 6& .3 3)5 PAD CARRIAGE CYLINDER ASC200-08 (KP150-PFR-011) '6% ) & .3 3& HGL-1/4B (KP200-PFR-010.01) 6/ (; 3)5 94 *% ) .3 39 ASC200-08 (KP150-PFR-011) PAD STROKE CYLINDER ASC200-08 (KP150-PFR-011) Pneumatic Circuit Diagram VT-307-5G-02 (15-PVA-120) (Y016) 9 AEVC-25-10-I-P (HVA150-PCY-050) PAD CLEAN ROTOR CYLINDE VT-307-5G-02 (15-PVA-120) (Y001) AEVC-25-10-I-P (HVA150-PCY-050) PAD CLEAN LOCK CYLINDE ASL6-M5B (10-PFR-011.01) 6& .3 3)5

Maintenance Safety instructions for doing maintenance: Electrical and pneumatic energy sources must be cut off from machine before doing maintenance. Complete separation of power plug from socket and air hose from compressed air line by mean of lever or quick connector coupling is mandatory to prevent injuries caused by unexpected energizing or start up of machines. Only an authorized electrician is allowed to access the control of machine. Do not wear loose or hanging clothes or jewelers. Do not clean machine with high pressure compressed air. Daily inspection: Compressed air supply pressure for machine is higher than 5.5bar and stable. Pressure for air blower is kept in 1-2bar. Compressed air supply must be clear of water and oil. Drain water from bowl of service unit if there is deposited water. Electricity supply is kept in 220V AC and stable. Earth line is connected properly. No cables and air hoses lay on working floor. Check whether buzzer sound is normal. Check whether printing pad surface is damaged. It needs to be replaced whenever its surface is scratched. Finishing of pad surface begins degrading after 5000 cycles used. Usual life of printing pad is 20000 cycles or longer. Check whether ink cup ring edge is chipped. Recommended to do reconditioning per 2 days or 4 shifts. If ring edge is widen than 0.25mm, the ring needs to be regrinded. Check whether printing plate surface was worn out or scratched. Maxim

Printing Pad Setup: 1. Fasten printing pad to pad mounting by 4 screws. pad mounting 2. Loosen Y-axis locking screw of pad holer assemby. Insert assembly onto pad Y-slide of printer. Tighten Y-axis locking screw to fix the position. pad Y-slide Completed Setup Spare: Y-axis locking screw X-axis locking screw Pad Holder Assembly 3.6

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pads _ Weight of all wet pads - total weight of dry pads Total weight of pads _ Dry pad weight _ Record # of pads used and weight of each 2 oz. Pad #1 -4 oz. Pad # 2 -3 oz. Pad #3 -4 oz. Pad #4 -3 oz. Pad #5 -5 oz. Pad #6 -4 oz. pads - Total Pads Used _ X weight of dry pad _ Weight of all wet pads .

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