INST-22198 - Venco.dhstaging

TABLE OF CONTENTS HT25KX / Prop. No Eng Ctrls (HLAAAB-P0**) SECTION 100 19801 19930 I19233 I19288 14510 DESCRIPTION & SPECIFICATIONS INSTALLATION DIMENSIONS BASE MOUNTING DIMENSIONS CAPACITY CHART - HT25KX SERVICE BODY REINFORCEMENT FLAT BED REINFORCEMENT SECTION 150 15394 920612 I19217 20346 21353 21384 21355A 21355B 21359 SAFETY VEHICLE & CRANE ELECTRICAL HAZARD INFORMATION SAFETY & HAZARDS - GENERAL WINCH SAFETY WARNINGS DECAL PLACEMENT SAFETY DECALS (PAGE 1 OF 2) SAFETY DECALS (PAGE 2 OF 2) SHUTOFF AND OVERRIDE DECALS (PAGE 1 OF 2) SHUTOFF AND OVERRIDE DECALS (PAGE 2 OF 2) MODEL AND CAPACITY DECALS - HT25KX SECTION 200 20690 I19212B 20435A 20435B 22328 22826 I19232 20691 22245 20453 INSTALLATION CRANE INSTALLATION (PAGE 1 OF 2) CRANE INSTALLATION (PAGE 2 OF 2) CRANE OPERATION & MAINTENANCE INSTRUCTIONS (PAGE 1 OF 2) CRANE OPERATION & MAINTENANCE INSTRUCTIONS (PAGE 2 OF 2) SAFETY SHUTOFF INSTRUCTIONS 19295 HYDRAULIC TANK DIMENSIONS PTO INSTALLATION COMPARTMENT DRAWING WIRE ROPE INSTALLATION IN-COMPARTMENT CONTROLS INSTALLATION SECTION 300 20531 MAINTENANCE & SERVICE LUBRICATION & MAINTENANCE CHART SECTION 400 21036 21037 21038 19996 21379 20197-2 22122 22169 20692 19497 22166 I19249 19908 22744 20774 REPLACEMENT PARTS HT25KX CRANE REPLACEMENT PARTS DRAWING HT25KX CRANE REPLACEMENT PARTS LIST HT25KX CRANE FASTENER LIST 19950 BOOM REPLACEMENT PARTS DRAWING WINCH REPLACEMENT PARTS DRAWING ANTI-TWO-BLOCK REPLACEMENT PARTS DRAWING ELECTRICAL SCHEMATIC - PROPORTIONAL WITHOUT ENGINE CONTROLS ELECTRICAL SCHEMATIC - W/-IN COMP. CONTROLS (NO ENGINE CONTROLS) HYDRAULIC SYSTEM COMPONENTS REPLACEMENT PARTS DRAWING HT25KX HYDRAULIC SYSTEM DIAGRAM W/ PROPORTIONAL CONTROLS 22118 PENDANT REPLACEMENT PARTS DRAWING 19830-1 ELEVATION CYLINDER DRAWING 19886-1 EXTENSION CYLINDER DRAWING 19294 PTO PACKAGE FIELD SERVICE LABEL KIT TITLE TABLE OF CONTENTS MFG., INC. CINCINNATI, OHIO DATE SUPERCEDES HT25KX (HLAAAB-P0**) SECTION 4-26-06D 4-14-06C 22198

EXPLANATION OF HYDRAULIC VALVE SYSTEM OVERVIEW Venturo’s hydraulic cranes are available in two general configurations: Proportional and Non-proportional. The Non-proportional configuration utilizes a safety shutoff valve which, when not actuated, allows hydraulic fluid to bypass the valve bank and return to tank; the crane will not function when the safety shutoff valve is not actuated. When the safety shutoff valve is actuated (control pendant energizes the coil or the coil is manually overridden), hydraulic fluid cycles through the valve bank and allows the crane to function. The Proportional configuration utilizes a proportional valve which in its fully closed and fully opened positions functions similarly to the safety shutoff valve, but adds the ability to operate the crane at any speed in between these two extremes. In both the Non-proportional and Proportional configurations, the four crane functions (winch, rotation, boom elevation, and boom extension) are controlled by four separate valve sections. Each valve section has two solenoid coils (and two manual overrides) which control the direction that the function operates (e.g. winch up vs. winch down). For a given crane function and direction (e.g. winch up) the solenoid coil and the associated manual override lie on the same side of the valve bank (both “push”). System abbreviations are as WD – Winch Down RR – Rotation Right BI – Boom In (Ext.) BD – Boom Down (Elev.) follows: WU – Winch Up RL – Rotation Left BO – Boom Out (Ext.) BU – Boom Up (Elev.) MANUAL OVERRIDE SYSTEM Should an electrical failure occur, your Venturo crane can be operated manually. The manual overrides are intended for emergency use only and should not be used for normal operation. To operate in manual override mode: (1) Override the safety shutoff or proportional valve by turning the red stem on the valve as stated below. Non-proportional system: For override operation, press stem in and rotate counterclockwise until it stops. To return to normal operation, press stem in and rotate clockwise until it stops. Proportional system: For override operation, rotate stem clockwise (the farther the stem is turned the faster the crane will operate). To return to normal operation, rotate the stem counterclockwise until it stops. (2) Determine the coil/override associated with the function you wish to operate, then insert a small diameter object (an allen wrench works well) into the detent on the end of the valve stem and press firmly inward. For example, pushing the stem labeled A on the first bank (refer to the illustration) will actuate winch down. WARNING! For normal crane operation, the safety shutoff or proportional valve must be in the “normal” position (as described above). Test the crane before each use by placing the power toggle switch or trigger in the “OFF “ position and testing each crane function using the manual overrides. If any crane function operates, verify that the red stem on the safety shutoff or proportional valve is in the normal position then retest. EMERGENCY STOP In the unlikely event that a function of the crane does not stop once the function’s toggle switch is released, the Non-proportional crane can be stopped by simply toggling the power switch to the off (emergency stop) position and the Proportional crane can be stopped by releasing the trigger. TITLE HYDRAULIC SYSTEM MFG., INC. CINCINNATI, OHIO HT18, HT25, HT40/50 DATE SECTION 9-24-03B C200 SUPERCEDES 22328 5-1-98A

NOTE: MANUFACTURING, INC. CINCINNATI, OHIO SOME WINCHES WILL BE SUPPLIED WITH A HEX NUT IN LIEU OF A WEDGE FOR INSTALLING THE WIRE ROPE. CAUTION: THERE MUST ALWAY BE AT LEAST (3) TURNS OF WIRE ROPE ON THE WINCH DRUM WHILE UNDER LOAD. CAUTION: IF THE WIRE ROPE IS NOT INSTALLED FOR THE CORRECT DRUM ROTATION, THE WINCH BRAKE VALVE WILL NOT HOLD THE LOAD. STEP 3: INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH AND THROUGH WEDGE POCKET AS SHOWN IN (FIG 1). STEP 2: INSERT WIRE ROPE END THROUGH ANTI-TWO-BLOCK WEIGHT. STEP 1: UNWIND COIL OF WIRE ROPE BY 'ROLLING' ALONG THE FLOOR. THIS WILL PREVENT 'KINKING'. ET8K AND LARGER CRANES WIRE ROPE INSTALLATION DRAWING TITLE FIG 1 WIRE ROPE INSTALLATION 2-26-08F SUPERCEDES 8-18-09G DATE 22245 C200 SECTION

ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART # 19806 19807 19808 19811 19916 19814 19901 21012 RL-466 21742 18761 18762 19809 19824 22501 15683-15A 19187 19849 1 19850 1 19917 19918 20497 19810 19950 23169 25810-5/16-80 1 MANUFACTURING, INC. CINCINNATI, OHIO ITEM # PART # HT25K(X) REPLACEMENT PARTS TITLE ITEM NOT SHOWN ON REPLACEMENT PARTS DRAWING FOR REPLACEMENT PARTS DWG REF 21036 DESCRIPTION STATIC BASE ASSEMBLY HOUSING ASSEMBLY - ET/HT 25KX SWING BEARING SPEEDREDUCER HYDRAULIC ROTATION MOTOR HYDRAULIC WINCH CRANE COVER ASSEMBLY BOOM PIVOT PIN PLASTIC PLUG ELEVATION CYLINDER PIVOT PIN - 1-1/4 DIA. PIVOT PIN - 1-1/4 DIA. BACK PANEL - ET/HT25K(X) MOUNTING BLOCK HT25REAR PANEL VALVE MANIFOLD W/ 4 3POS 4 WAY VALVES CIRCUIT BREAKER - 15 AMP BARRIER STRIP 7 SETS OF 2 BASIC HYDRAULIC UNIT BASIC ELECTRICAL UNIT BOOM SHUT OFF SWITCH BRACKET BOOM SHUT OFF SWITCH SWITCH BRACKET ROTATION LIMITING SLIDER ASSEMBLY BOOM FINAL ASSEMBLY SWIVEL SNATCH BLOCK ASSEMBLY WIRE ROPE ASSEMBLY - 5/16" X 80 FT (10/20 FT BOOM) DESCRIPTION DATE 6-18-04 SUPERCEDES 3-27-09A 21037 - SECTION

7 5 20 19 18 17 16 15 14 13 12 2 1 1 1 3 2 2 2 2 WIRE TIE 2 6 8 9 10 4 1 12 13 14 15 3 11 19 16 WIRE TIE CABLE & CUT OFF STEM 20 18 17 CINCINNATI, OHIO MANUFACTURING, INC. 19197-2 ANTI-TWO-BLOCK SYSTEM REPLACEMENT PARTS DRAWING TITLE SECTION 06-03-08F SUPERSEDES 20197-2 08-01-16G C400 DATE 11 1 19302 SET COLLAR - 3/32" 10 5 !LWSH-031 LOCK WASHER - 5/16" 9 5 !HHCS03118050 HEX HEAD CAP SCREW - 5/16-18 x 1/2" 20951-2 HANGER CABLE 8 1 19275 CABLE CLAMP - 3/4" x 13/32" HOLE !HHCS02520150 HEX HEAD CAP SCREW - 1/4-20 x 1 1/2" 7 2 19270 SNAP BUSHING - 3/8" I.D. !HNUT-02520 HEX NUT - 1/4-20 6 1 19063 SNAP BUSHING - 1/2" I.D. !HHCS02520075 HEX HEAD CAP SCREW - 1/4-20 x 3/4" 5 1 19058 COVER - CORD REEL !HHCS02520175 HEX HEAD CAP SCREW - 1/4-20 x 1 3/4" 4 1 20839 ANTI TWO-BLOCK HOUSING ASSEMBLY !LWSH-#06 LOCK WASHER - #6 3 1 19377-2 CABLE WEIGHT ASSY !FWSH-#06 FLAT WASHER - #6 2 1 22388-1 CORD REEL ASSY !HNUT-#0632 HEX NUT - #6-32 1 1 19376 LIMIT SWITCH !PHMS#632125 PAN HEAD MACHINE SCREW - #6-32 x 1 1/4" ITEM QTY PART NO. DESCRIPTION 10 9 7

LIMITED WARRANTY POLICY This limited policy warrants new products of Venturo be free from defects in material and workmanship for a period of one (1) year from date of original installation. This warranty covers: Repair or replacement of product Labor to repair or replace product Freight to return and/or replace product We shall not be liable for any contingent liabilities arising out of the improper function of any products. Warranty shall become void if the product is improperly installed, modified, damaged, abused or used for application other than intended use. WARRANTY CLAIMS Venturo Manufacturing, Inc. will make a good faith effort for prompt correction or other adjustment with respect to any product, which proves to be defective after our inspection and within the warranty period. Before any repairs are attempted or before returning any product, your Venturo Distributor is required to obtain a warranty claim number. This number is necessary for any claim to be considered. To obtain a warranty claim number, Venturo requires the model and serial number. Only authorized Venturo Distributors can perform warranty. For the name and address of your local Venturo Distributor call the Warranty Claim Department – 513-772-8448. WARNING – It is the responsibility of the installer to insure the installation is completed according to the manufacturer’s recommendations, insure the ultimate user understands how to operate product in a safe manner and understands the need for regular service and maintenance by an authorized Venturo Distributor. No modifications or alterations may be made to any Venturo products without the expressed written consent of the manufacturer. Reinstallation of any Venturo product must be done by an authorized Venturo Distributor, to the standards of the industry including maintenance, service and affixing of all instruction, safety and warning decals. Users should again be instructed as to the safe operation at time of delivery. Maintenance, service, operation and safety warning decals are available on request from Venturo Manufacturing, Inc. VENTURO MANUFACTURING, INC DIVISION OF COLLINS ASSOCIATES, INC 12110 BEST PLACE CINCINNATI, OHIO 45241 513.772.8448 www.venturo.com 12-00073A

21037 HT25KX CRANE REPLACEMENT PARTS LIST 21038 HT25KX CRANE FASTENER LIST 19996 19950 BOOM REPLACEMENT PARTS DRAWING . Should an electrical failure occur, your Venturo crane can be operated manually. The manual overrides are intended for emergency use only and should not be used for normal operation.