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International Journal of Current Engineering and Technology 2016 INPRESSCO , All Rights Reserved E-ISSN 2277 – 4106, P-ISSN 2347 – 5161 Available at http://inpressco.com/category/ijcet Research Article Distributed Embedded System for Mechanism: A Theoretical Approach Automatic Solar Tracking Tapas P. Guha#* and R. V. Kshirsagar! #Department of Electronics Engineering, Priyadarshini College of Engineering, Nagpur (M.S.),India Indira Gandhi College of Engineering, Nagpur(M.S.), India !Priyadarshini Accepted 15 Dec 2016, Available online 21 Dec 2016, Vol.6, No.6 (Dec 2016) Abstract The continuous increase of demand for electrical energy and the high cost of fossil fuels are the two important problems the world is facing today. The solution is in finding another renewable energy source as solar energy and it has been widely used in our life, and it is expected to grow up in next coming years. Distributed embedded solar tracking system use to collect the largest amount of solar radiation and convert it into useable form of electrical energy with minimum losses. The proposed research work suggests a distributed embedded network to establish connectivity between solar tracking nodes and thereby communicating and sharing information between the nodes. Further, if we consider the region where number of such solar panel system is setup. Each node will have mechanical and electronics parts and their control are not time tag rather it is continuous and also it adds more power consumption. So, if we can try and establish a network of such nodes with efficient communication protocol than we can make the controlling time tag and also power consumption can be reduced further and best utilization of resources such as sensors, information of sunlight position at any node, weather condition at node and many more can be achieved. Keywords: Solar tracking, distributed network, embedded system, Rs-485 standard, master-slave arrangement. 1. Introduction 1 These days electrical energy generation is typically provided by fossil fuels such as coal, natural gas and oil and also as nuclear power. Some of today’s most serious environmental problems can be linked to world electricity production based primarily on the use of non-renewable resources. Currently majority of the world population does not have access to electricity and are not connected to the nation grid. One solution to this problem is solar as renewable energy in the form of photo voltaic (PV) systems (Nader Barsoum et al, 2010). Despite high capital cost, PV systems are still a viable solution for rural areas. Studies suggest that the rate at which fossil fuels are consumed today, there are high chances that they will deplete by the end of this century. For a long time it has been thought that atomic energy would be a solution for the growing energy problem, but in recent times solar energy has proved to be more efficient, more secure and safe way of providing energy. 2. Solar energy conversion The solar energy (light intensity) can be converted to DC electrical energy with the help of photovoltaic process using PV panels. *Correspoding author: Tapas P. Guha The efficiency of the system to generate maximum electric power is primarily depends on two things: firstly, the quality of PV panel designed and fabricated using PV cells and secondly, the amount of sunlight incidence and absorbed on the PV surface throughout the day time. Lots of research are going on to achieve most purified PV semiconductor material( silicon) and the efficiency of commercially available Si PV module(Chetan S. Solanki, 2011) achieved so far is between 12-16% and possibilities are there to get more with reduced cost. Once the PV panel with desired efficiency is selected, the next step is to maximize the amount of sun light incidence and absorbed on the PV panel surface. Researcher already developed two different type of PV panel system; the stand alone (statically aligned) and the single axis and dual axis solar tracking system (Haifeng Jiao et al, 2010). The aim of both the system is to maximize the output electrical energy and it is achieved only when the sun light incidence is perpendicular to the surface of the PV panel throughout the day time. This is not possible with standalone system, so the tracking system is developed which continuously tracking the sun (horizontally and vertically) throughout the day and making the angle of 900 of incidence sunray’s on the PV panel and due to 2205 International Journal of Current Engineering and Technology, Vol.6, No.6 (Dec 2016)

Tapas P. Guha et al Distributed Embedded System for Automatic Solar Tracking Mechanism: A Theoretical Approach this there is an overall increase of output electrical power about 30-45% for the two axis sun tracking system compared to stand alone system (M. R. I. Sarkar et al, 2010). 2.1 Disadvantages of individual solar tracking system Solar tracking mechanism includes both mechanical and electronic system and the major concerned devices are the microcontroller, motor(s), motor driver stages, switching circuitry, display devices, the number of sensors along with their signal conditioning circuitry to track the sun position. A fare amount of output electric energy of solar tracker is utilized to energies these system. The electrical energy utilization by solar tracker is as shown in Figure 1. Figure1: Solar energy Utilization This add more energy consumption by the mechanism itself and due to that more loss of electrical energy and the output energy utilized as load obtained from individual tracking system will be reduced. Imagine in a region where more number of such tracking system are installed. The overall electrical power consumption by these mechanical and electrical control system of all solar tracker in the region will affect the collective output power utilized as load. More the power consumed to energies the tracking system less the output power utilized as load. Further, since each tracking system (nodes) are equipped with all the mechanical and electronic system mentioned, than the overall cost by considering many such tracking system(nodes) will be more and also more care is to be taken for maintenance, etc. But still better and more electrical power output is achieved by solar tracker as compared to stand alone PV panel system. 3. Proposed design To overcome these disadvantages it is proposed to built a distributed embedded network (Pont M. J., 2001) of the solar panel tracking system (nodes) as shown in figure 2 so as to improve the overall efficiency of the electricity produced by the sun tracking panels. In this proposed distributed embedded network, we call each PV solar tracker as node (a microcontroller system I/O devices communication interface) and the connectivity will be established between these nodes and there by communicating and sharing information between the nodes will be achieved . For example, Slave node 1 provides the sun position and light incidence angle throughout the daytime by the help of sensors to the master node (in this case PC based). Than master node share this message to rest of the slave nodes so that each slave node(without sensor & sensing circuits) can take control action to rotate the PV panels to make the surface of PV panel perpendicular to the sunlight incidence. By doing this we can increase the collective output power utilized as load by reducing the overall consumption of electricity by avoiding the electronic circuitry from many nodes (making them sensor less) and also controlling the motors by time tag control action to avoid unnecessary movement of PV panels even though there is no appreciable increase in power output of PV panels. Also the overall costs considering all the nodes will be reduced. The design work of proposed distributed embedded system is as shown by the flowchart (Figure 3). 2206 International Journal of Current Engineering and Technology, Vol.6, No.6 (Dec 2016)

Tapas P. Guha et al Distributed Embedded System for Automatic Solar Tracking Mechanism: A Theoretical Approach Figure 2: Distributed embedded network of solar tracking system Figure 3: Flowchart of proposed design 2207 International Journal of Current Engineering and Technology, Vol.6, No.6 (Dec 2016)

Tapas P. Guha et al Distributed Embedded System for Automatic Solar Tracking Mechanism: A Theoretical Approach Figure 4: RS-485 BUS Figure 5: Master-slave communication 4. Communication Network protocol and topology A number of network protocol (Wilmshurst Tim, 2007) and means of connection are available like RS-232, RS485, controller area network(CAN), Local interconnect network(LIN), etc and the selection of communication network and protocol(Behrouz A. Forouzan, 2006) is based on: the minimum power requirement, data transfer rate, high level of electromagnetic interference, distance between the nodes, number of nodes on the network, multi point or multi drop communication, suitable cabling and high reliability of data communication, etc. In our system we choose the RS-485 standard bus system and multi drop bus topology most suitable for effective communication between the nodes. The RS485 provides shielded twisted pair serial (asynchronous, half duplex) digital data network as shown in figure 4. The advantages of selecting RS-485 is that it has longer cable lengths(extend up to 1.2 km) and greater immunity to noise. It can connect more number of 2208 International Journal of Current Engineering and Technology, Vol.6, No.6 (Dec 2016)

Tapas P. Guha et al Distributed Embedded System for Automatic Solar Tracking Mechanism: A Theoretical Approach nodes (between 32 to 255) by using high impedance receivers in the network and has good bandwidth to send high quality sampled data in real time(typically 10 Mbits/sec) which provides more flexibility in design. RS-485 uses a differential voltage loop interface (balanced differential signal); differential data transmission reduces the effects of ground shifts and induced noise signals, even in electrically noisy environment. The system is based on balanced circuits that rely on twisted-pair wires(A & B). Thus the data conversion of logical 0 and 1 is made by converting the polarity of a single wire by reference to the “SG” signal ground. The noise immunity results from the fact that, when electromagnetic noise is induced over the differential signals, the same noise is induced on both signals. When the receiver subtracts the differential signals, the result is noise compensation. The same 2 wires are used for transmitting and receiving; therefore, within RS-485 networks, only one node can ‘transmit’ while all the other nodes ‘listen’ (receive). To enable a rapid rate of communication over relatively long distances, the wires function as transmission lines. For this reason, the end nodes of the network will contain network terminators for the purpose of impedance matching. The limitation of RS-485 standard is that it does not include a built in mechanism for detecting bus collisions (more than one node is talking at a time). To avoid this bus collision between the nodes the distributed embedded system will be based on masterslave arrangement (Pont M.J., 2001) as shown in figure 5 in which one node will be master and rest will be the slave nodes. As shown in figure 5 the master is in ‘listen’ mode, waiting for a range of events from the slave 1 & 2(i.e. not only slave will send the message on request but also same time master himself listen without request). If the slave nodes are allowed to talk to other slave nodes without going via the master, than we will be getting close to designing a network that can tolerate faulty nodes and this can be achieved by allocating defined time-slices. The master node will be PC based system and the slave nodes will be microcontroller based embedded systems. The master node (PC based system) will be connected to RS-485 bus with the help of USB to RS485 converter. The advantages of master-slave arrangements: 1) Slave nodes can be kept very simple & to a large extent standardized. 2) All the slave nodes can use the same microcontroller and even be running identical firmware. 3) The master node simply issues commands and the software in the slave microcontroller than simply has to parse the commands and suit the action to the word. 5. Pros and Cons of distributed embedded solar tracking Resource Sharing: Since a node can request a service from another node by sending an appropriate request to it over the communication network, hardware and software resources can be shared among the nodes. For example, position of solar panel, sensor values, the location/id/type of nodes, value of current, power, etc can be shared with remote nodes. Enhanced Performance: The system is capable of providing rapid response time and higher system throughput. This ability is mainly due to the fact that many tasks can be concurrently executed at different nodes. Network controlling and data handling: System has control over networks which means we can control, start or stop any motor from anywhere. System can gather huge data regarding surrounding (i.e. trackers path, temperature, other sensor data, etc). Improved reliability and availability: It provides improved reliability and availability because a few components of the system can fail without affecting the availability of the rest of the system. Modular expandability: the systems are inherently; amenable to modular expansion because new hardware and software resources can be easily added without replacing the existing resources. 6. Test slave node using AVR microcontroller The test circuit of one of the slave node is designed using AVR microcontroller. In this case Atmega88 microcontroller is used which as shown in figure 6. We choose ATmega controller because it is cheaper and includes an A/D converter and 512 bytes of EPROM which very well support our design. Two screw terminals are provided for each bus wire, making it easier to extend the bus from node to node and also to implement the bus topology. In the circuit (figure 6), LED1 indicates when power is present and LED2 is used for testing related to test key S2. The other key S1(reset), the programming header( through which ATmega88 is programmed), the 16 MHz crystal and the passive support components are standard. Voltage regulator Ic 7805 is providing 5V node supply from the 12 V supplied on the bus. LT1785 transceiver which has better overvoltage protection is used to interface RS-485 bus standard. Linking the microcontroller and the transceiver there are two data signals (receiver-out and driver-in) and a direction control signal which determines whether the transceiver is transmitting or receiving ( from PD2 to DE & PD3 to RE’). Since RXD and TXD on the ATmega88 are part of port D, we decided to connect the direction control signals, the test key S2 and the test LED2 to this port too. The ATmega88 has internal pull-up resistors on port D pins, and so we don’t need an external pullup for the test key S2. In the distributed system the master node is PC based therefore a USB-to-RS-485 converter will be required to connect it in the network based on RS-485 bus standard. So, we selected the circuit for the USB-toRS-485 converter as shown in figure 7 which is based on the one given in the datasheet for the FTDIFT232R USB-to-TTL converter IC. 2209 International Journal of Current Engineering and Technology, Vol.6, No.6 (Dec 2016)

Tapas P. Guha et al Distributed Embedded System for Automatic Solar Tracking Mechanism: A Theoretical Approach Figure 6: Circuit of test node. Two screw terminals are available for each wire, making it easier to extend the bus from node to node Figure 7: Circuit diagram of the USB-to- RS-485 converter Conclusion From the discussion, we can conclude that each solar tracker have number of sensors, mechanical parts (Motor Gear etc) and electronics parts (Motor driver, indicators, controller, etc). A control action is not time tag and it is continuous (reading and controlling)and it also add more power consumption (it may be the 2210 International Journal of Current Engineering and Technology, Vol.6, No.6 (Dec 2016)

Tapas P. Guha et al Distributed Embedded System for Automatic Solar Tracking Mechanism: A Theoretical Approach condition that there is not sufficient sun rays and system try to get maximum). There are number of problem regarding to the stand alone and sun tracking systems, few of them we discusses. If we try to build a network of such nodes and take as it connect in any topology than the first advantage of such network will be the best utilization of resources, such as sensors, information of position of sun at any node, weather condition at node or relevant regions and many more and, secondly we have control over network, it means we can control, start or stop any motor from anywhere, we can gather huge data regarding surrounding (tracking path, temp, other sensor data, etc). If this whole system setup is distributed along a longer area (say 2-3 km distance between any two nodes) then, third most important thing will be to predict the position of solar panels to get maximum energy conversion even without knowing the corresponding sensor values. Again in similar manner if we predict the position and the corresponding sensor value is not good to take action, in that case we can save the energy (which consumes in motoring operation). With this not only overall output electrical power used as load will improve with minimum losses but also the nodes will be more cost effective. References Nader Barsoum and Pandian Vasant(2010), simplified solar tracking prototype, Global Journal on technology and optimization, volume 1, pp38-45. Chetan Singh Solanki.(2011), Solar Photovoltaics Fundamentals, Technologies and Applications, PHI Learning, Ch. 12, pp. 324-345,. Haifeng Jiao, Jianzhong Fu, Yucham Li, Jintao Lai(2010), Design of automatic two-axis sun- tracking system, Mechanic Automation and control Engineering (MACE),2010International Conference, pp.2323 – 2326. M.R.I. Sarkar, Md. Riag Pervez and R.A. Beg(2010), Design Fabrication and experimental study of a novel two-axis sun tracker, international journal of mechanical and mechatronics engineering IJMME-IJENS Vol:10 No:01, pp 13-18. Pont M. J.(2001), Pattern for triggered embedded systems, Addison-wesley, pp. 124-219 ,. Wilmshurst Tim.(2007), Designing Embedded systems with PIC Microcontrollers, Elsevier, Ch-20, pp 511-523. Behrouz A. Forouzan. (2006), Data Communications and Networking,Tata MaGraw-Hill, Ch.01, pp. 03-25. 2211 International Journal of Current Engineering and Technology, Vol.6, No.6 (Dec 2016)

power about 30-45% for the two axis sun tracking system compared to stand alone system (M. R. I. Sarkar et al, 2010). 2.1 Disadvantages of individual solar tracking system Solar tracking mechanism includes both mechanical and electronic system and the major concerned devices are the microcontroller, motor(s), motor driver stages,

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