PARTS MANUAL - Northern Lights
PARTS MANUALP65-3For Models: M50C13, M55C13, M50T13,M65C13 & M65T13www.northern-lights.com
— CALIFORNIA —Proposition 65 Warning:Breathing Diesel engine exhaust and some of its constituentsare known to the State of California to cause cancer, birthdefects, and other reproductive harm.* Always start and operate the engine in a well-ventilated area.* If in an enclosed area, vent the exhaust to the outside.* Do not modify or tamper with the exhaust system.* Do not idle the engine except as necessary.For more information, go to www.P65warnings.ca.gov/diesel.Northern Lights4420 14th Avenue NWSeattle, WA 98107Tel: (206) 789-3880Fax: (206) 782-5455Copyright 2018 Northern Lights, Inc.All rights reserved. Northern Lights , andthe Northern Lights logo are trademarks ofNorthern Lights, Inc.Printed in U.S.A.PART NO.: P65-3 9/20
PARTS CATALOGfor ModelsM50C13, M55C13, M50T13, M65C13 & M65T13Please read thoroughly before attempting to use this manual:Table of Content.IModel Designation & Serial Numbers. IITable of ContentsGROUP 4 - FUEL SYSTEMGROUP 1 - ENGINECylinder Block. 0 - 1Flywheel Housing & Flywheel . 2 - 3Crankshaft & Main Bearings & Pulley. 4 - 5Fuel Injection Pump & Fuel Lines .0- 3Fuel Filter/Water Separator.4Low Pressure Fuel Lines.5Fuel Filter Assembly & Lines.6 -8Fuel Transfer Pump. 9Connecting Rods and Pistons.6 - 7Balancer Shaft & Front Plate . 8 - 9Timing Gear Cover & Coolant Pump. 10 - 11Auxiliary Drive .12 - 15Oil Filter . 16 - 17Dipsticks. 18 - 20Oil Filter Neck. 21Oil Pump, Drain & Pan. 22 - 25Cylinder Head with Valves. 26 - 27Rocker Cover, Shaft & Cam. 28 - 29Valve Cover. 30 - 31GROUP 5 - ELECTRICAL SYSTEM12 & 24 Volt, Standard & Isolated Ground. 0 - 11Engine Wiring Harness. 12 - 13Oil Pressure Manifold .14Pre-Alarm Switches.15Starter. 16Alternator & Mounting. 17 - 23DC Electrical Enclosure & Relay Panel. 24 - 25Relay Logic Board . 26Control Panels. 27 - 28Voltage Protector. 29Belt Tensioner. 30Belt Guard & Kit. 31 - 33Engine Sensors. 34 - 35Immersion Block Heater. 36 - 37Starter Relay. 38 - 41GROUP 2 - INTAKE & EXHAUSTCrankcase Breather Filter.0 - 1Ventilating System.2Air Intake. 3Exhaust Manifold.4 - 5Turbocharger.6 - 7Exhaust Elbow.8 - 9GROUP 6 - GASKETSGROUP 3 - COOLING SYSTEMEngine Overhaul.0GROUP 8 - FRAMES & MOUNTINGHeat Exchanger.0 - 1Heat Exchanger, Keel Cooling.2 - 3Heat Exchanger Hose Assembly.4 - 5Thermostat & Thermostat Cover.6 - 7Coolant Pump Inlet & Pulley.8 - 9Raw Water Pump & Assembly . 10 - 11Oil Cooler. 12Thermostat Housing & Bypass. 14 - 15Base Frames.0 -3GROUP 9 - ACCESSORIES & OPTIONALEQUIPMENTPTO Electric Clutch.0- 1PTO Adapter.2- 3Electric Clutch.4 - 7Low Oil Level Switch. 8Low Coolant Level Switch. 9Raw Water Flow Switch. 10 - 13Proprietary InformationThis publication is the property of Northern Lights, Inc.It may not be reproduced in whole or in part without the written permission of Northern Lights, Inc. Northern Lights, Inc. All rights reserved. Litho U.S.A. Publication number P65-3P65-3 9/20I
INTRODUCTIONMODEL DESIGNATIONM 50 C13 Northern Lights Tier III marine diesel generator setwith a John Deere 4045 engine, 50 kW.M 50 T13 Northern Lights Tier III turbocharged marine diesel generator setwith a John Deere 4045 engine, 50 kW.M 55 C13 Northern Lights Tier III marine diesel generator setwith a John Deere 4045 engine, 55 kW.M 65 C13 Northern Lights Tier III marine diesel generator setwith a John Deere 4045 engine, 65 kW.M 65 T13 Northern Lights Tier III turbocharged marine diesel generator setwith a John Deere 4045 engine, 65 kW.All model numbers in parentheses will indicate a John Deere base engine. All variations requiring serialnumbers for proper identification will be noted as Northern Lights or John Deere.SERIAL NUMBERSNORTHERN LIGHTSYour set has three serial numbers: 1 an engine number stamped on the block, 2 a generator plate,and 3 a generator set plate. Use the serial number on the generator set plate when ordering parts orin correspondence. The generator set plate is found on the service side of the generator and resemblesone of the drawings below.Generator Set Serial NumberLugger Serial NumberGenerator Set Serial NumberP65-3 9/20II
Reading a Parts PageIMPORTANT:Before selecting parts, be sure that you are choosing parts from the correct page.Check the model designation at the page top.Do not use this illustration for parts purchasing.1ELECTRICAL SYSTEMALTERNATOR ASSEMBLY: M - NL673465KEY0123456789101112PART PTION11P673 06/965-2REFERENCES:1. Grouping section title.2. Model designation of equipment that uses partslisted on this page.3. Title and description of assembly.4. Drawing numbers that correspond to keycolumn numbers for parts identification.5. Key column for locating parts shown on drawing.6. Part number.P65-3 9/20-14127.8.9.10.11.12.13.14.NOTE: aArrows always point toward the front of the engine.SERIALNUMBER10Alternator AssemblyFlywheel, completePlate, completePlateStator, completeBearingNutSpring washerWasherClampScrewScrewCollar132Quantity of parts used.Description of each component part.Serial number of unit the part fits.Assembly or kit designated by Key 0 or / .Grouping index number.Page number within the grouping index.Manual title.Page publication date.
GROUP 1 – ENGINECylinder BlockP65-3 9/201-0
Updated 9-4-20GROUP 1 – ENGINECylinder 6PART 041112111111462211411112DESCRIPTIONSERIAL NUMBERPipe PlugPipe Plug 1/2"Pipe PlugCap ScrewBearing CapBearing CapPipe Plug 3/8"Short Block AssemblyFittingO-RingO-RingBleed ValveCompression SpringValveSpringOrificeBushingPlugDowel PinBushingPlugDowel PinCamshaftCamshaft Reman REMAN FOR RE507595Shaft KeyPlateScrew M8 X 25P65-3 9/201-1--
Updated 6-14-17GROUP 1 – ENGINEFlywheel HousingKEY12345678PART M8306R135918QTY11111228DESCRIPTIONSERIAL NUMBERHousing SAE #4PlugPlugO-RingSealScrew M12 X 130Screw M12 X 50Bolt-P65-3 9/201-2
Updated 6-8-15GROUP 1 – ENGINEFlywheelKEY12PART NUMBERRE58574R114282QTY11DESCRIPTIONSERIAL NUMBERFlywheel SAE #10 ( MARKED R122409 - Includes key 2)Ring Gear (142 teeth)P65-3 9/201-3-
GROUP 1 – ENGINECrankshaft and BearingsKEY1234567PART E65168R135918QTY11111414DESCRIPTIONSERIAL NUMBERCrankshaft (A)Crankshaft Reman (B) REMAN FOR RE506195GearShaft KeyDowel PinBearing Kit STD; KIT R123561 AND R123562Bearing Kit STD; KIT R123563 AND R123564Bolt(A) Grinding Guidelines : See CTM104(B) With BearingsP65-3 9/201-4-
GROUP 1 – ENGINECrankshaft PulleyKEY123PART NUMBERR517208R517237R516648QTY111DESCRIPTIONSERIAL NUMBERPulleyWasherCap Screw-P65-3 9/201-5
GROUP 1 – ENGINEConnecting Rods and PistonsP65-3 9/201-6
Updated 9-4-20GROUP 1 – ENGINEConnecting Rods and PistonsKEY1234567891011PART 24*DESCRIPTIONSERIAL NUMBERPiston-Liner KitCylinder Liner 1 (ORDER RE536083)NSEPO-Ring KitPiston Ring Kit (PKG 3)Piston (MARKED RE527039) (ORDER RE536083)NSEPPiston Pin OD 41MM LGTH 77MMSnap RingConnecting Rod (MARKED R500335)Connecting Rod Reman (MARKED R500335) (REMAN FOR RE500608)BushingScrew A 61MM M12Bearing (KIT (2) R113698)STDBearing AR (A) ID -0.254MM, (KIT (2) R130578)* - as requiredP65-3 9/201-7-
GROUP 1 – ENGINEBalancer ShaftKEY123456789101112PART TIONSERIAL NUMBERBalancer ShaftShaft KeyPlateGear Z 15, Left HandScrew M8 x 12WeightScrew M8 x 40Gear Z 15, Right HandBalancer ShaftBushingBalancer Shaft, Left HandBalancer Shaft, Right HandP65-3 9/201-8-
GROUP 1 – ENGINEFront PlateKEY12345678910111213141516PART 14194R101225QTYDESCRIPTIONSERIAL NUMBER1725211111111111PlateStudStudScrewThrust WasherShaftGearBushingDowel PinScrew M10 x 60Screw M10 x 50Thrust WasherGearBushingShaftTHrust WasherP65-3 9/201-9
Updated 6-8-15GROUP 1 – ENGINETiming Gear Cover & Coolant PumpP65-3 9/201 - 10
Updated 9-4-20GROUP 1 – ENGINETiming Gear Cover & Coolant RT 11135311**11198DESCRIPTIONSERIAL NUMBERGasketSupportWasher 10.3500 x 18 x 1.6mmCap Screw, M10 x 45CoverTimer Cover AssemblyO-RingInsertGasketCoolant Pump*Snap RingRingFitting PlugO-Ring 15.300 x 2.200 mmScrew M6 x 40Screw M8 x 30Screw M8 x 60Screw M8 x 40SealHex Plug M20 x 1.5O-Ring 17.300 x 2.200 mmDrain Plug M20 x 1.5O-Ring 19.300 x 2.200 mmFlange Nut M10Screw M8 x 50-** As Required* ALSO ORDER S/S Insert Kit RE50866 AND Gasket R123417P65-3 9/201 - 11
GROUP 1 – ENGINEAuxiliary DriveP65-3 9/201 - 12
Updated 9-4-20GROUP 1 – ENGINEAuxiliary DriveKEY1234567891011121314PART 5H700QTY12111112211111DESCRIPTIONSERIAL NUMBERAdapter RingScrew M10 x 25Plate SAE "A"Gasket SAE "A" PadO-RingElbow FItting M12 x 1.5 x 9/16" - 18 UNF, Also order T77814O-Ring 9.300 x 2.200 mmCapscrew M12 x 70Washer 13 x 24 x 2.500 mmGasketOil Line *Sealing Washer *Coupling 1/4" - 18 NPT x 1/2" - 24 UNS *Pipe Busing 1/4", 3/8" - 18 NPT x 1/4" - 18 NPTP65-3 9/201 - 13-
GROUP 1 – ENGINE930 Auxiliary Drive Oil Supply Conversion Parts * M65T13INCLUDING M65C13 HE MODELS WITH PTO / ELECTRIC CLUTCHKEY123456PART 519QTY121111DESCRIPTIONSERIAL NUMBERHose Assembly 1/4"ID x 15"O-RingRestriction OrificeMale Connector 3/8 NPT x 3/8-37T *M. Elbow 90, Stl. M12 x 1.5 x 3/8 O-Ring Face SealSwivel Elbow 45o 3/8 NPT - 37T ** Connector and Swivel Elbow replace Male 45o Elbow21-00605 (new parts ease installation)P65-3 9/201 - 14-
GROUP 1 – ENGINEKey123KEYPart No.19M77901 R13575719M779016-1950323Part NamePART N211Screw M12 x 35CoverO-RingQty.Serial No.211HF475Auxiliary Drive CoverRemarksM12 X 35SERIAL NUMBER-107.620 X 2.616 mm (4.237" X 0.103")P65-3 9/201 - 15
GROUP 1 – ENGINEOil FilterP65-3 9/201 - 16
GROUP 1 – ENGINEOil FilterKEY123456789101112PART 112111111151DESCRIPTIONSERIAL NUMBERFilter HeadFilter HeadFitting PlugO-RingSealing RingPressure Relief ValveDrain PlugO-RingGasketScrew M8 X 20Screw M8 X 65Oil Filter-P65-3 9/201 - 17
eyGROUP 1 – ENGINEEngine Oil DipstickPart No.RE69243R502604R502725KEYSE123Part NameQty.DipstickDipstick TubePlugPART NUMBERRE69443R502604R502725EngineSerial No.Remarks111QTY111DESCRIPTIONDipstickDipstick TubePlug-P65-3 9/201 - 18
GROUP 1 – ENGINEEngine Oil DipstickKey123Part No.RE500168R500116R502725KEYSE123Part NameDipstickDipstick TubePlugPART NUMBERRE500168R500116R502725Qty.QTY111EngineSerial No.111RemarksLHLHRHDESCRIPTIONDipstick LHDipstick Tube LHPlug-P65-3 9/201 - 19
Updated 9-4-20GROUP 1 – ENGINEKey1234567Part 5KEYSE1234567Part NameDipstickDipstick TubeFlange NutBracketClampScrewPlugPART 02725Qty.QTY1111111EngineSerial No.1111111DFM50TFM50Engine Oil DipstickXXXXXXXXXXXXXXRemarksLHLHM10M10 X 20RHDESCRIPTIONDipstick LHDipstick Tube LHFlange Nut M10BracketClampScrew M10 X 20Plug RH-P65-3 9/201 - 20
Updated 9-4-20GROUP 1 – ENGINEOil Filter NeckKey123Part No.R116296RE67238R136495Part NameEngineSerial No.Qty.CoverScrewGasket242Remarks(A)(A) Threads With Pre-Applied SealantFiletages avec produit d'étanchéité préappliquéGewinde mit voraufgetragenem DichtmittelFiletti con sigillante preapplicatoRoscas con pasta selladora preaplicadaGängor med redan applicerat tätningsmedelKEYSE123PART Screw*Gasket-* Threads With Pre-Applied SealantP65-3 9/201 - 21
Updated 9-4-20GROUP 1 – ENGINEOil PumpKey123456Part 123456Part NameQty.ScrewGearNutOil PumpO-RingTube211111PART YDESCRIPTION211111Screw M8 X 65GearNut M12Oil PumpO-RingTubeEngineSerial No.RemarksM8 X 65Z 30M12-P65-3 9/201 - 22
Updated 9-4-20GROUP 1 – ENGINEOil Drain M65T13KEY123456PART 1040QTY1112101DESCRIPTIONSERIAL NUMBERStreet Elbow, 90, Stl 3/4NPT x 1/2NPTBushing, Brass 1/2NPT x 3/8NPTShut-Off Valve, Brass 3/8NPT x 1/2-45TF. Swivel, Brass 1/2HB x 1/2-45T Push-On (Universal Seat)Hose 1/2"ID Push-OnM. Connector Brass 1/2NPT x 1/2-45TP65-3 9/201 - 23-
GROUP 1 – ENGINEOil PanP65-3 9/201 - 24
GROUP 1 – ENGINEOil PanKEY1234567891011121314151617PART 211DESCRIPTIONSERIAL NUMBERScrew M8 X 110Oil Pump IntakeO-RingGasketClampHoseElbow FittingO-Ring 19.300 X 2.200 mmAdapter FittingSealOil PanScrew M8 X 20Fitting PlugO-Ring 15.300 X 2.200 mmBolt M8 X 16Drain PlugO-Ring 19.300 X 2.200 mmP65-3 9/201 - 25-
GROUP 1 – ENGINECylinder Head with ValvesP65-3 9/201 - 26
Updated 9-4-20GROUP 1 – ENGINECylinder Head with ValvesKEY12345678910111213141516PART PTIONSERIAL NUMBERCylinder HeadCylinder Head PlugValve Seat InsertExhaust ValveValve Seat InsertIntake ValveCap ScrewCap Screw-P65-3 9/201 - 27
GROUP 1 – ENGINERocker Arm, Rocker Arm Shaft & Cam FollowerP65-3 9/201 - 28
Updated 9-4-20GROUP 1 – ENGINERocker Arm, Rocker Arm Shaft & Cam FollowerKEY123456789101112PART 42288DESCRIPTIONSERIAL NUMBERRocker Arm ShaftStudWasherRocker Arm ShaftSpringRocker ArmNut M10SupportWasherPlugPush RodCam Follower-P65-3 9/201 - 29
GROUP 1 – ENGINEValve CoverP65-3 9/201 - 30
GROUP 1 – ENGINEValve CoverKEY123456789101112PART 1111111DESCRIPTIONSERIAL NUMBERScrew M6 X 12 *Heat ShieldPlugNut M8O-Ring 7.595 X 2.616 mm (0.299" X 0.103")Valve CoverGasket SUB FOR R523925DeflectorScrew M6 X 20MedallionFiller CapPacking ID 44 mm* Threads With Pre-Applied SealantP65-3 9/201 - 31-
GROUP 2 – INTAKE & EXHAUST SYSTEMCrankcase Breather Filter M65T13P65-3 9/202-0
GROUP 2 – INTAKE & EXHAUST SYSTEMCrankcase Breather Filter M65T13KEYPART AL NUMBERCrankcase BreatherBracketCap Screw, Hex Head Flanged M8 x 1.25 x 20mmMSCR, RD HD Phillips M5 x 0.8 x 16 mm S/Swith captive lock and flat washersHose, Crankcase Breather Inlet 1" ID Molded *Reducing Union, PVC 1" HB x 3/4 HBHose 3/4" ID 1 PlyHose, Crankcase Breather Inlet 1" ID Molded *Male Union, PVC 1" HBHose, Rocker Cover VentMale Elbow 90, Stl. 3/4NPT x 1"HBHose 90 degree 1/2" ID MoldedHose Barb Reducer 1/2" x 3/8"Hose 3/8" IDFemale Swivel, Brs. 3/8 HB x 3/8-37TOne Way Valve, Brs. 1/4 NPT x 3.8-37TStreet Elbow 90, Brs. 1/4 NPTAdapter, Stl. 1/4 NPT x M22 x 1.5O-RingHose Clamp #16 S/SHose Clamp #8 S/SP65-3 9/202-1-
Updated 9-4-20GROUP 2 – INTAKE & EXHAUST SYSTEMVentilating SystemKey12KEYSE12Part No.R120467R72328Part NameElbow FittingO-RingPART NUMBERR12046716-01000QTY11EngineSerial No.Qty.Remarks11DESCRIPTIONElbow FittingO-Ring-P65-3 9/202 -2
Updated 9-4-20GROUP 2 – INTAKE & EXHAUST SYSTEMKeyPart No.Part NameQty.1R110531Clamp2R518276Hose3RE520827Air 46684Fitting Plug8 KEYR81275Gasket QTYPART NUMBER9R501472SpacerSE10 51M7039O-Ring11 1 E600711122112111DESCRIPTIONEngineSerial No.21122112111TFM75Air IntakeXXXXXXXXXXXRemarksM10 X 55, 10.9, SUB FOR 19M8292; APPL10.500 X 18 X 1.600 mm11.300 X 2.200 mmM14 X 1.5USE WITH (2) R812758.100 X 1.600 mmM10 X 1ClampHoseAir IntakeScrew M10 X 55, 10.9, SUB FOR 19M8292; APPLWasher 10.500 X 18 X 1.600 mmO-Ring 11.300 X 2.200 mmFitting Plug M14 X 1.5GasketSpacer USE WITH (2) R81275O-Ring 8.100 X 1.600 mmFitting M10 X 1P65-3 9/202 -3-
GROUP 2 – INTAKE & EXHAUST SYSTEMExhaust ManifoldP65-3 9/202 -4
Updated 6-14-17GROUP 2 – INTAKE & EXHAUST SYSTEMExhaust ManifoldKEY12345678911121314PART 141393311111
Jun 14, 2017 · Turbocharger Starter Relay. 38 - 41 GROUP 6 - GASKETS GROUP 3 - COOLING SYSTEM Engine . with a John Deere 4045 engine, 55 kW. Northern Lights Tier III marine diesel generator set with a John Deere 4045 engine, 65 kW. Northern Lights Tier III turbocharged marine diesel generator set with a John Deere 404
WELCOME TO THE NORTHERN LIGHTS CONFERENCE CENTER. The space to bring people together, and the tools to make it productive! INNONLAKESUPERIOR.COM FOR MORE INFORMATION CALL 218.625.0406 PAGE 4. Northern Lights Ballroom Northern Lights 1 Northern Lights 2 Copper Harbor Room Rock Harbor Room Eagle Harbor Room s ft,,40,40 770 770 8. banuet .
WELCOME TO THE NORTHERN LIGHTS CONFERENCE CENTER. The space to bring people together, and the tools to make it productive! INNONLAKESUPERIOR.COM FOR MORE INFORMATION CALL 218.625.0406 PAGE 4. Northern Lights Ballroom Northern Lights 1 Northern Lights 2 Copper Harbor Room Rock Harbor Room Eagle Harbor Room s ft. 3,136 1,540 1,540 770 770 .
143-18 Grommet for 64 mm lights, recessed w/ open back, PC 144-18 Grommet for 64 mm lights, recessed w/ closed back, PC 2594 Cam-on surface mount bracket for 64 mm lights 146-18 Mounting grommet for 51 mm lights, open back, FLUSH 146-182 Mounting grommet for 51 mm lights, closed back, PC 146-184 Mounting grommet for 51 mm lights, open back, PC
parking lights and dashboard lights are lighted up. “ ”:in this position, the backlights, parking lights and dashboard lights are lighted up. “ · ”: in this position, the headlights, backlights, parking lights and dashboard lights are powered off. ENGINE BUTTO
Ct Northern Lights North Star Peace Region Ct Northern Lights Tilley Peace Region Ct Northern Sunrise Cadotte Lake Peace Region . Municipalities, Locations and Corresponding Alberta Transportation Regions September 20, 2018 7 Municipality Location/Commissions Region Ct Northern Sunrise Ct Northern Sunrise Peace Region .
Northern Lights marine diesel generator set with a 753 engine, PXK generator end, and an AVR. Northern Lights industrial generator set with a 753 engine, PXK generator end, and and AVR. M 753K M / NL 753 NL Your set has three serial numbers: 1 an engine number stamped on the block, 2 a generator plate, and 3 a generator set plate.
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current trends and techniques in the fi eld of analytical chemistry. Written for undergraduate and postgraduate students of chemistry, this revised and updated edition treats each concept and principle systematically to make the subject comprehensible to beginners as well as advanced learners. FEATURES Updated nomenclature Addition of tests for metals based on fl ame atomic emission .
