STAMPING AND FORMING SYSTEMS 250 – 32,000 KN
STAMPING AND FORMING SYSTEMS250 – 32,000 kN
CONTENTS / STAMPING AND FORMING SYSTEMSCONTENTSSTAMPING AND FORMING SYSTEMSC-FRAME PRESSESCBL C-FRAME PRESSES4CFL C-FRAME PRESSES6PRESSES WITH FLYWHEEL DRIVEMC AND MCF AUTOMATIC BLANKING PRESSESTMK KNUCKLE-JOINT PRESSES812PRESSES WITH SERVO DRIVECSP AND MSP SERVO PRESSES14MSD SERVO PRESSES16TSD SERVO PRESSES18TST SERVO PRESSES20AUTOMATION22PROCESS MANAGEMENT26FORMING ACADEMY29SCHULER SERVICE30Schuler reserves the right to make technical modifications and content.3
C-BASELINE.RELIABLE PRESSES FOR MANUAL OR AUTOMATICOPERATION.RELIABLE, COMPACT, ROBUST.The C-BASEline models are ideal for the cost-effectiveproduction of even the smallest batches. The mostimpressive features of these C-frame presses, which havea press force of 25 to 40 tons, are their compact size andsimplicity. Despite their small dimensions, their robust,stable design gives them a long service life. They alsorequire very little maintenance because of their timecontrolled recirculating lubrication system.The C-BASEline presses can be brought into operationvery easily and are ready for use within a very short time.Particularly in todayʼs production conditions, fast commissioning and reliability play an important role. Thestandardized, modular design of the presses guaranteethat they can meet these requirements and manufacturehigh-quality products.CBL 40h.BENEFITS The press can be activated using a two-hand control,a foot pedal, or a light curtain Slide counterbalance using two pneumatic cylinders(CBL 40) Two-channel safety controller4 Four-fold sliding guide for the slide prevents itfrom tilting Manual stroke and slide adjustment for quickchangeovers Overload protection system for the press and die
C-FRAME PRESSES / STAMPING AND FORMING SYSTEMSDATA AND FACTSCDALPJEONC-BASEline.C-BASELINE TECHNICAL DATAMODELCBL 25CBL 40Press force [kN]250400Operating modeTwo-hand controlTwo-hand control orautomatic operationWorking capacity [m / a]* [J]500 / –780 / 950Drive power [m / a]* [kW]1.5 / –2.2 / 4Stroke rate [m / a]* [1/min]150 / –140 / 60–140Slide dimensions, L J [mm]220 160370 300Bed dimensions, N O [mm]465 360650 480Shut height, P [mm]270240Opening in the bed [Ø] [mm]110120Opening in the press upright (downward backward) [mm]260 170 230250 230 270Bed plate thickness [mm]4853Centering hole in the slide [Ø] [mm]3050Slide adjustment [mm]5070Stroke adjustment [mm]5–755–100Depth of throat [mm]180220Weight with basic equipment [kg]2,0003,000DIMENSIONSMODELCBL 25CBL 40Press height, A [mm]2,1252,440Press width, C [mm]1,1801,270Press depth, D [mm]1,2001,480Bed height (including plate), E [mm]845743* m / a manual / automatic operation.5
C-FLEXLINE.MODULAR PRESSES FOR GREATER PRODUCTIONFLEXIBILITY.MODULAR, FLEXIBLE, ERGONOMIC.The modular structure of the C-FLEXline allows for fastand ergonomic changeovers at any time if productionconditions change, from simple manual operation throughto fully automatic manufacturing. These user-friendlypresses have a compact and ergonomic design and a smallfootprint.With two different control concepts, the presses can meeta wide range of requirements. The » eco « version has aneasy-to-use controller with a text display integrated in thecontrol cabinet.The » comfort « model is equipped with a 12-inch multifunction touch panel with a swivel arm. It also has anInternet connection which makes remote diagnosticspossible.CFL 63 comfort.BENEFITS Modular presses for greater production flexibility Durable, stress relief annealed press frame Ergonomic design taking leg room and working heightinto consideration Back gears allow for a high production capacity evenat low stroke rates Fast and safe changeover process with manual ormotor-powered stroke and slide adjustment, brake6 Hydraulic overload protection system for the pressand die Frequency converter allows for a continuously variableslide speed Electronic cam switch gives precise control of theangle of peripheral devices combined with a processmonitoring function (» comfort « variant) Pretensioned, low-maintenance, wear-resistant rollerresistance, and set-up mode with forward and reverseguides prevent the slide from tilting, which resultsdrivein more accurate parts and a longer die service life
C-FRAME PRESSES / STAMPING AND FORMING SYSTEMSDATA AND FACTSCADCABJOLDBPJOLEEFNPFNC-FLEXline, » eco « version.C-FLEXline, » comfort « version.C-FLEX LINE TECHNICAL DATAMODELCFL 63CFL 100CFL 160CFL 250Press force [kN]6301,0001,6002,500Working capacity [J]2,7506,00017,00022,000Drive power [kW]47.518.518.5Stroke rate [H / min]30–12030–9020–7020–60Slide dimensions, L J [mm]470 415540 515850 6351,000 742Bed dimensions, N O [mm]820 590950 6601,250 7501,400 860Shut height, P* [mm]320370440470Opening in the bed [Ø] [mm]165165165165Opening in the press upright (downward backward) [mm]310 320 410410 370 470510 440 510630 530 630Bed plate thickness [mm]7595115115Centering hole in the slide [Ø] [mm]50506060Slide adjustment [mm]100100110130Stroke adjustment [mm]8–12010–13012–18019–250Depth of throat [mm]280334370442Weight with standard equipment [kg]5,0007,00014,00023,000MODELCFL 63CFL 100CFL 160CFL 250DIMENSIONSPress height, A [mm]3,0703,2253,7344,413Press height (without counterbalance cylinder), B [mm]2,8253,0333,5254,072Press width, C [mm]1,3101,4001,7402,070Press depth, D [mm]1,6601,9102,4602,882Bed height (including plate), E [mm]8639031.0051,005Height of damping elements (Beutler standard), F [mm]approx. 90approx. 90approx. 100approx. 100T-slots in bed clamping plate / DIN 650 [mm]a 22a 22a 22a 22* Largest stroke at the bottom, slide adjustment at the top, without clamping plate.7
PRESSES WITH FLYWHEEL DRIVE.MC SERIES.These monoblock machines used for stamping conventional sheet metal parts have a high output anda long die service life and produce high-precision components.MC 3000 automatic blanking press with transfer system.MC AUTOMATIC BLANKING PRESS: A WIDE VARIETYOF PARTS AND A HIGH OUTPUT.The automatic blanking presses are standard machineswith a modular design and a comprehensive selection ofstandard equipment for stamping conventional sheet metalparts from coils.In the 1,250 to 5,000 kN range they are the perfect solutionfor manufacturing high-quality parts cost-effectively andwith a high output rate.8Precision-made parts.
PRESSES WITH FLYWHEEL DRIVE / STAMPING AND FORMING SYSTEMSTECHNICAL DATAMODELMC 125MC 200Press force [kN]1,2502,000Bed length [mm]1,400MC 300MC 400MC 5003,0004,0005,0001,3001,400750800Bed width [mm]1,0001,8001,1002,2001,3003,000Shut height* [mm]450550650Slide adjustment [mm]150150150200250Slide stroke [mm]20–18020–22040–31540–31540–315Stroke rate** [1/min]30–15030–13025–10020–8020–70* Largest stroke at the bottom, slide adjustment at the top, with clamping plate. ** The stroke rate depends on the preset stroke height.BENEFITS The frame of the monoblock machines is made fromwelded, stress relief annealed steel. This gives it thenecessary rigidity, which, together with the very lowlevel of bed deflection, ensures that the parts are highlyaccurate and the dies have a long service life The transverse shafts turning in opposite directionscompensate for the lateral rotation forces The long eight-fold guide system for the slide effectivelyabsorbs the eccentric forces The press and the die have a continuously adjustablehydraulic overload protection system The web-based controller comes as standard witha 12” touch screen, is easy to use, and has ports forconnecting a PLC Peripherals can be connected to the press controlsystem and operated from the touch screen9
PRESSES WITH FLYWHEEL DRIVE.MCF SERIES.MCF high-speed automatic blanking presses can be used to produce precision components with a smalldie clearance at a rate of up to 300 strokes per minute.MCF 80 high-speed automatic blanking press.A wide variety of parts.MCF HIGH-SPEED AUTOMATIC BLANKING PRESSES.Schulerʼs high-speed automatic blanking presses have amodular design and can manufacture components at a rateof up to 300 strokes per minute.Pretensioned rollers without play are used to guide theslide and this guarantees that the process has the requiredlevel of precision, creating the perfect conditions formanufacturing small components with a minimal dieclearance.www.schulergroup.com/youtube10
PRESSES WITH FLYWHEEL DRIVE / STAMPING AND FORMING SYSTEMSTECHNICAL DATAMODELMCF 63Press force [kN]630Bed length [mm]1,000MCF 80MCF 100MCF 1258001,0001,250800800400400Bed width [mm]7007001,300Shut height* [mm]350350Slide adjustment [mm]7070100100Slide stroke [mm]9–809–10011–10011–120Stroke rate** [1/min]30–30030–30030–28030–280* Largest stroke at the bottom, slide adjustment at the top, with clamping plate. ** The stroke rate depends on the preset stroke height.BENEFITS Continuously adjustable overload protection system forthe press and die The fully automatic stroke and slide adjustment keepschangeover times to a minimum Stress relief annealed press frame Long die service life and high-precision parts The planetary gear train allows for a high capacityeven at low speeds Roller guides for the slide11
PRESSES WITH FLYWHEEL DRIVE.TMK SERIES.Schulerʼs TMK knuckle-joint presses are all-rounders with press forces from 3,000 to 15,000 kN andbed lengths from 3,000 to 3,660 mm. The modular design of these presses means that they can becombined with a range of automation components and die change systems, making them the idealsolution for a variety of different production tasks.These versatile knuckle-joint presses are easy to operate andchange over, which guarantees high availability and costeffectiveness.The machines in the TMK series are genuine all-rounders thatcan be used to emboss, calibrate, bend, pierce, draw, and stampa variety of components.Efficient and modular – for the best results throughout theDie change systems. The systems available includeentire life cycle. The knuckle-joint presses from the TMKhook-in brackets, mechanical or motor-driven die changeseries are ideally suited to a wide range of forming jobs.brackets, automatic die change frames, and tandem dieThe machines can cost-effectively blank, draw, emboss,change carts. This ensures that the right solution can bepunch, and calibrate parts in a single sequence of opera-provided to meet every requirement.tions. The different stages in the process can also becombined with one another.The knuckle-joint presses can be used with transfer orprogressive dies. Accompanying coil feed lines consistingof a decoiler, straightener, and roll feed unit are alsoavailable. Mechanical or electronic transfer systemsensure that the materials and parts are transported safely.12
PRESSES WITH FLYWHEEL DRIVE / STAMPING AND FORMING SYSTEMSTECHNICAL DATAMODELTMK 250Press force [kN]2,500Bed length [mm]2,000TMK 400TMK 800TMK 1,0004,0008,00010,000Bed width [mm]1,1002,5001,2003,6601,5004,5001,500Shut height [mm]575Slide adjustment [mm]Slide stroke [mm]Stroke rate [1/min]7009001,00015015020030012020030030020 – 11020 – 8010 – 6015 – 40BENEFITS The movement that is characteristic of knuckle-joint The pneumatic counterbalance system ensures thatdrives ensures an ideal impact velocity and results inall the drive components and bearings have a longhigh-precision components and a long die service lifeservice life The widely positioned pressure points make the presshighly resistant to tilting The extreme rigidity of the overall system guaranteesa high level of repeatability, even if there are variationsin the thickness and strength of the material The presses are ideal for processing high-strength steels A reduction in the cutting impact protects the die andlowers the noise level Two counter-rotating drives compensate for the lateralforces and reduce the stress on the slide guide system The pretensioned eight-fold roller guide for the slideguarantees a narrow die clearance The dry-running roller guides with lifetime lubricationensure that there is no oil in the die installation area A careful choice of materials, a special surface finish,and a dispensing system for the lubrication result in ahighly efficient slide bearing design13
PRESSES WITH SERVO DRIVE.CSP / MSP SERIES.The presses in this series meet every requirement from stamping, forming, blanking, and embossing tobending and drawing. The flexible CSP / MSP machines have press forces between 1,000 and 12,500 kNand a higher output than conventionally driven presses.CSP 100 automatic blanking press with a single connecting rodand MSP 200 with two connecting rods, each with ServoDirectTechnology.MSP 400 servo press in monoblock design.AUTOMATIC BLANKING PRESSES AND SERVO PRESSESThe backlash drive system, which requires no lubrication,WITH SERVODIRECT DRIVE.consists of two electrically connected, freely programmable drive units with torque motors and knuckle joints.Automatic blanking presses and servo presses with theThis significantly increases the reliability of the processeslatest generation of ServoDirect Technology are conside-because there is no possibility of the process lubricantsrably more cost-effective. The option of adjusting theand press lubricants becoming mixed, which makes thesestroke height, together with the reversing movement of themachines ideal for the packaging and food industries.torque motor (oscillating stroke), leads to a significantlyhigher output than conventionally driven presses.The preprogrammed slide movement curves are designedfor a range of different processes. An optional curveAt the same time the adjustment of the slide kinematicsgenerator is available which allows users to program theto the process parameters results in high-quality compo-slide movement themselves. Experience the quality younents and a long die service life.expect from Schuler in a new press concept with anattractive purchase price.14
PRESSES WITH SERVO DRIVE / STAMPING AND FORMING SYSTEMSTECHNICAL DATAMODELCSP 100MSP 200MSP 400MSP 630MSP 800MSP 1000MSP 1250Press force [kN]1,0002,0004,0006,3008,00010,00012,500Bed length [mm]660Bed width 00Shut height* [mm]370500600 / 7001.0001,0001,1001,200Slide stroke [mm]20 – 16020 – 16060 –30080 – 40080 – 400450450Slide adjustment [mm]80150200300300300300Stroke rate** [1/min]3 – 1303 – 1303 – 903 – 703 – 703 – 523 – 50* Largest stroke at the bottom, with clamping plate.** Stroke rate dependent on performance variant as well as programmed stroke heightand TS Significant increase in output in comparison with conventionally driven mechanical presses Five preprogrammed slide movement curves and a curve generator allow for maximum flexibility in the production process Attractive purchase price Short delivery times Touch screen with a configurable menu ensures easy andintuitive operation A backlash drive concept and widely positioned pressurepoints, which allow a smaller die clearance, result in more Effective adjustment of the slide movement to theprocess parameters leads to a longer die service life The intelligent energy management system keeps coststo a minimum and improves energy efficiency. Electricityconsumption can be reduced by up to 50 percent Condition-based maintenance concept with integratedmaintenance plan and innovative condition monitoringsystem The drive system requires no lubrication, which leadsto more reliable processes and greater efficiencyaccurate stamping and cutting parts.15
PRESSES WITH SERVO DRIVE.MSD SERIES.Schuler’s servo presses in monoblock design use standardized components. The result is short deliverytimes and efficient spare parts management.Cycle time reductionmax.Hub [mm]0Servo press movement profile in full stroke modeMovement profile of a (conventional) eccentric pressServo press movement profile in oscillating strokeServo presses in monoblock design with a press force of 2,500to 10,000 kN.The ability to program the slide movement reduces the cycle timewhile leaving the forming speed unchanged.Reliable components. The monoblock press frame is madeChanging dies. A number of die change systems, suchas a stress-free annealed welded structure. Double helicalas tandem change carts and an extending bed plate, areeccentric gears are used for improved axial guidance andavailable to keep changeover times to a minimum.reduced noise. The slide roller guide is pretensionedand has no play. These components ensure a high levelof system availability.Tryout. Maximum flexibility is required when trying out newdies. The set-up speed can be changed using a hand wheel.The slide can be stopped in any position and its directionof travel can also be reversed if necessary. The quick liftfunction enables the slide to travel to top dead center at anypoint during the setup process.www.schulergroup.com/youtube16
PRESSES WITH SERVO DRIVE / STAMPING AND FORMING SYSTEMSTECHNICAL DATAMODELMSD 250MSD 400Press force [kN]2,5004,000Bed length [mm]2,000MSD 630MSD 800MSD 10006,3008,00010,000Bed width [mm]1,1003,0501,4004,0001,8001,8001,800Shut height* [mm]5507001,0001,0001,000Slide stroke [mm]32 – 16060 – 30080 – 40080 – 40080 – 400Slide adjustment [mm]150250300300300Stroke rate** [1/min]3 – 1603 – 1103 – 803 – 803 – 60* Slide adjustment at the top. ** Stroke rate dependent on performance variant as well as programmed stroke height and kinematics.BENEFITS Significant increase in output in comparison withconventionally driven mechanical presses Short delivery times and efficient spare part management as a result of standardized modules Programmable stroke heights and movement sequences Perfectly adjusted movement sequences lead toimproved part quality and a longer die service life Die tryout times are reduced because of the set-up andtryout functionality with a hand wheel The efficient drive solution reduces energy costsallow for maximum production flexibility17
PRESSES WITH SERVO DRIVE.TSD SERIES.Servo presses in tie rod design allow for maximum production flexibility with larger components andalso offer highly reliable processes, a long service life, and low maintenance levels.Flexible, reliable, efficient. Servo presses in tie rod designcan process a wide variety of components and materialsfrom simple stamped parts to highly complex structuralparts made of materials ranging from aluminum to highstrength steel. The material is supplied from a coil or ablank loader.The user interface developed by Schuler includes a curvegenerator, called the » Optimizer «, which carefully coordinates the slide kinematics and automation parameters togive highly reliable processes.The tryout functions with a hand wheel and intelligent diechange systems with semi- or fully automatic die changeslead to short set-up and changeover times.Servo presses in tie rod design.www.schulergroup.com/youtube18
PRESSES WITH SERVO DRIVE / STAMPING AND FORMING SYSTEMSTECHNICAL DATAMODELPress force [kN]TSD 800TSD 1000TSD 1250TSD 1600TSD 2000TSD 2500TSD 32008,00010,00012,50016,00020,00025,00032,000Bed length [mm]4,600Bed width ,2002,500Number of pressure22244444Slide stroke [mm]150 – 450150 – 450150 – 450200 – 600200 – 600200 – 762200 – 762230 – 700Slide adjustment300300300300350350350400Shut height* [mm]1,1001,1001,1001,2001,3001,4001,4001,400Stroke rate** [1/min]3 – 603 – 523 – 503 – 503 – 403 – 343 – 323 – 38* Slide adjustment at the top. ** Stroke rate dependent on performance variant as well as programmed stroke height and kinematics.BENEFITS Programmable stroke heights and movement sequencesallow for maximum production flexibility Significant increase in output in comparison withconventional mechanical presses Movement sequences
STAMPING AND FORMING SYSTEMS 250 – 32,000 kN Schuler offers customized first-rate technology in all areas of forming – from the networked press to press shop planning. In addition to press, our product includes automation and software solutions, dies, process know-how and service for the entire metalworking industry.File Size: 2MB
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STAMPING AND FORMING SYSTEMS SPECIAL APPLICATIONS Schuler is the technological and global market leader in the field of forming technology. The company provides presses, automation solutions, dies, process expertise and service for the entire metalwork
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