STAMPING AND FORMING SYSTEMS 1,000 – 35,000 KN
STAMPING AND FORMING SYSTEMS1,000 – 35,000 kN
TABLE OF CONTENTS / STAMPING AND FORMING SYSTEMSSTAMPING AND FORMINGSYSTEMSSTAMPING SYSTEMS WITH FLYWHEEL DRIVE4 STAMPING PRESSES MC6 KNIEHEBELPRESSEN TMKSTAMPING PRESSES WITH SERVODIRECT TECHNOLOGY.8 SERVO PRESSES CSC, MSC12 SERVO PRESSES MSD, TSC/TSD16 SERVO PRESSES TST18 AUTOMATION20 PROCESS MANAGEMENT22 SCHULER SERVICE3
STAMPING SYSTEMS WITH FLYWHEEL DRIVE.MC SERIES.WIDE RANGE OF PARTS – HIGH OUTPUTThe stamping presses MC are standard modular machineswith comprehensive basic equipment for stamping classicsheet metal parts from coil.In the range from 1,250 to 5,000 kN, they are the solutionfor the economical manufacturing of high-quality partswith high production capacity.MC 3000 stamping press with transfer.THE ADVANTAGES The welded and stress-relief annealed frames of thepresses in monoblock design are rigid and have a lowdegree of bed deflection. This enables a higher partquality and increases the die life. The transversal shafts moving against each othercompensate for lateral rotation forces The 8-fold slide guiding optimally absorbs eccentricforces4 Machine and die are safeguarded by an infinitely variableadjustable hydraulic overload protection device The control with standard 12" touchscreen is userfriendly, web-based and with interfaces for PLCconnections Peripheral devices can be integrated into the presscontrol system and operated using the press display
TKNAMNSTAMPING SYSTEMS WITH FLYWHEEL DRIVE / STAMPING AND FORMING SYSTEMSPCWVFOEDLOGFACTS AND edN Opening radiusÖffnungsradiusof theTürdoorQNOORTOGQStamping presses with flywheel drive.TQRÖffnungsradiusTürTECHNICAL DATAÖffnungsradiusTürRLNPNSlideMDRMODELMC 125MC 200MC 300MC 400MC 500Press force [kN]1,2502,0003,0004,0005,000Working capacity [J]12,00016,00025,00060,00090,000Drive power [kW]2230437590Slide dimensions, L J [mm]1,400 1,0001,800 1,1002,200 1,3003,000 1,3003,000 1,400Opening in the press frame (lateral),Tür M [mm]6707208709701,100Clamping plate, N O [mm]1,400 1,0001,800 1,1002,200 1,3003,000 1,3003,000 1,400Opening in the bed, Q R [mm]600 300800 350(2 ) 850 400(3 ) 850 400(3 ) 800 400ÖffnungsradiusSlide adjustment [mm]150150150200250Stroke rate [1 / min]30 – 15030 – 13025 – 10020 – 8020 – 70Stroke adjustment [mm]20 – 18020 – 22040 – 31540 – 31540 – 315Shut height, P* [mm]450550650750800Weight with standard equipment [kg]18,00027,50043,00072,00085,000MC 125MC 200MC 300MC 400MC 500–4,2405,1006,0506,600Height of the press, B**[mm]3,9004,205–––Width of the press, C [mm]3,3803,9004,4805,4005,500DIMENSIONSHeight of the press, A**[mm]Depth of the press, D [mm]2,5102,6402,8803,3003,450Height of the bed (incl. clamping plate), E** [mm]9501,0501,1001,4001,445Width of the press frame, F [mm]2,6003,1003,7004,6004,660Depth of the press frame, G [mm]1,6001,7402,1002,1002,300Required min. height for maintenance, K [approx. mm]4,5504,9005,5005,8006,050Slot distance, T [mm]200200250250250Opening in the press frame (frontal), V [mm]1,6202,0502,4503,2503,250Height of the press over the floor, W** [mm]20025014585165T-slots / DIN 650 [mm]a 22a 22a 28a 28a 28* Largest stroke bottom, slide adjustment on top, without clamping plate. ** Without dampening elements. Subject to technical modifications.5
STAMPING PRESSES WITH FLYWHEEL DRIVE.TMK SERIES.The TMK knuckle-joint presses are all-rounders with press forces from 3,000 to 15,000 kN andbed lengths from 3,000 to 3,660 mm. With their modular design, they can be optimally adapted tosuit current manufacturing tasks with various automation components and die change systems.The versatile knuckle-joint presses are easy to operate andchangeover– for high availability and cost effectiveness.Embossing, calibrating, bending, piercing, drawing, stamping:The TMK series is universally suitable for a range of components.Efficient and modular – for optimum results across theDie change systems. From suspension consoles, mechanicalentire life cycle. When the focus is on an expanded rangeor automatical die change brackets, automatic die changeof forming applications, knuckle-joint presses from theframes to die change cars with tandem design. The variousTMK series are suitable for the job. Each system enablesdie change concepts individually adapt to suit everyeconomical blanking, drawing, embossing, punching andrequirement.calibrating in one operation sequence, whereby thedifferent stages can also be combined with one another.Progressive or transfer dies are used on the TMK knucklejoint presses. Matching coil feeding systems consist ofdecoiler, straightener and roll feed. Mechanical or electronictransfer devices ensure safe material and parts transport.6
STAMPING SYSTEMS WITH FLYWHEEL DRIVE / STAMPING AND FORMING SYSTEMSTECHNICAL DATAModelTMK 300TMK 500Press force [kN]3,0005,000Bed length [mm]TMK 700TMK 900TMK 1150TMK 15007,0009,00011,50015,000Bed width 001,0001,0001,0001,0001,100Slide adjustment [mm]150200200200200200Slide stroke [mm]250300300300300300Stroke rate [rpm]20 – 8015 – 6015 – 6015 – 6015 – 6020 – 50Shut height [mm]Subject to technical changes. Special sizes available on request.THE ADVANTAGES The characteristic slide motion of the knuckle-jointdrive ensures accurate components and long dielives thanks to optimized impact velocities A high tilt resistance is ensured by the pressurepoints which are situated far outside The extreme rigidity of the overall system enables ahigh degree of repeatability, even with fluctuatingmaterial thicknesses and strengths The presses are ideal for machining high-strengthsteels Reduction of the cutting impact protects the die Long service life for all drive components and bearingpoints thanks to pneumatic compensating system Low stress on the slide guide due to compensation ofthe lateral forces in two counter-rotating drives The pre-stressed 8-fold roller guide for the slideensures a narrow die clearance Die space is free from lubricating oil thanks todry-running roller guides with lifetime lubrication Optimized slide bearing design due to specific materialselection, special surface finish and dosed lubricationoil supply and reduces the noise level7
STAMPING PRESSES WITHSERVODIRECT TECHNOLOGY.CSC / MSC SERIES.Stamping press CSC 100 with one connecting rod.Stamping press MSC 200 with two connecting rods.STAMPING PRESSES WITH SERVODIRECT TECHNOLOGY.The oil- and play-free drive concept passes the test timeThe new generation of ServoDirect Technology is a big plusand again. It increases process safety considerably,in cost-effectiveness for stamping presses. The individualbecause the mixing of press lubricants is no longeradaptation of the height of the stroke in combination withpossible. Therefore, this press generation is also idealan oscillating movement of the torque motor (pendulumfor the packaging and food industries.stroke) leads to a clear increase in output. In addition, theoptimal adaptation of the slide kinematics to the processThe preprogrammed slide movement curves are designedparameters achieves a higher part quality and an increasedfor different processes: Whether blanking, forming, cutting,die life.embossing, bending or drawing – the presses can be adaptedquickly and flexibly to any requirement. An optional curvegenerator is available for freely programming of the slidemovement.8
STAMPING PRESSES WITH SERVODIRECT TECHNOLOGY / STAMPING AND FORMING SYSTEMSmax.max.Hub [mm]00Zeit [s]standardDrawingziehenEmbossingprägenCrankTime [ s ]Preprogrammed slide movement curves.Control panel with touchscreen.THE ADVANTAGES Clear increase in outputs in comparison to conventionallydriven mechanical presses Preprogrammed slide movement curves and an optionalcurve generator ensure maximum flexibility inproduction Easy and intuitive operation using the touchscreen withindividually configurable menu, shopping cart andfavorites functions Higher precision parts due to the play-free drive trainand pressure points far outside, which enables low die Longer die life through the optimal adaptation of theslide movement to the process parameters High energy efficiency: electrical power consumptionis minimized by up to 50 % by refraining from geartransmissions and anti-friction bearings Condition-based maintenance concept with integratedmaintenance plan and innovative condition monitoringsystem per smart device Drive concept refrains from the use of lubrication oil,thus resulting in greater process safetyclearances9
FACTS AND NNCSC 100 with one connecting rodFMSC 200 with two connecting rodsTECHNICAL DATAMODELCSC 100MSC 200Press force [kN]1,0002,000Power input [kVA]69173Drive power [kW]302 47Slide dimensions, L J [mm]460 550900 1,797Opening in the press frame (backwards), M [mm]410–Clamping plate, N O [mm]660 9501,100 x 1,800Opening in the bed (downwards) [mm]280 590200 380 / 200 400 / 200 380Slide adjustment [mm]80150Stroke rate (continuous mode) [1 / min]7060Stroke rate (pendulum mode) [1 / min]130130Slide stroke [mm]20 – 16020 – 160Shut height [mm]290 – 370350 – 500Weight with standard equipment [kg]7,50026,000MODELCSC 100MSC 200Height of the press, A**[mm]3,3204,553Width of the press, C [mm]1,2254,148ABMESSUNGENDepth of the press, D [mm]2,5201,841Height of the bed (incl. clamping plate), E [mm]9251,163Width of the press frame, F [mm]854,148Depth of the press frame, G [mm]–1,490* Largest stroke bottom, slide adjustment on top, without clamping plate. ** Incl. dampening elements. Subject to technical modifications.10
STAMPING PRESSES WITH SERVODIRECT TECHNOLOGY / STAMPING AND FORMING SYSTEMSCSC 100 WITH ROBOT AUTOMATIONCSC 100 WITH TRANSFER AUTOMATIONMSC 200 WITH COIL FEEDING SYSTEM6123457981Coil feeding system4Loop control7Control panel (Compact Control System)2Decoiler5Roll feed8Dampening element3Straightener6Press9Hydraulic unitSee for yourself. We will be happy to consult with you on systems design and demonstrate the efficiency of our pressesin a live test.11
STAMPING PRESSES WITHSERVODIRECT TECHNOLOGY.MSD SERIES.Cycle time reductionmax.Stroke [mm]Time [ s ]0Servo press motion profile in full stroke modeEccentric press (conventional) motion profileServo press motion profile in pendulum stroke modeServo presses in monoblock design in the Process andTechnology Centre ProTec, Lennestadt. Press force: 6,300 kN.The individual programming of the slide movement reducesthe cycle time with the same forming speed.Reliable components. The monoblock press frame isTryout. Maximum flexibility is required when starting updesigned as a stress-relieved annealed welded construc-new dies. The inching speed can be changed using thetion. The eccentric gears are double helical gears forhandwheel. The slide can be stopped in any position andimproved axial guidance and reduced noise. The slidethe direction of motion can be reversed if necessary.roller guide is pretensioned in a play-free manner. ThisThe quick lift function enables the slide to travel to theresults in components which ensure a high level ofmaximum top dead centre at any point during inching.system availability.Die change. Short setup times are achieved with variousdie change systems, such as tandem change cars or anextending bed plate.12
STAMPING PRESSEN WITH SERVODIRECT TECHNOLOGY / STAMPING AND FORMING SYSTEMSTECHNICAL DATAModelPress force [kN]MSD 250MSD 400MSD 630MSD 8002,5004,0006,3008,000Bed length [mm]2,000Bed width [mm]1,1002,5001,1003,0501,4004,0001,8001,800Shut height [mm]5506007001,0001,000Slide stroke [mm]32 – 16040 – 20060 – 30080 – 40080 – 400Slide adjustment [mm]150200250300300Stroke rate [rpm]*3 – 1603 – 1403 – 903 – 603 – 60All details for systems with dual-rod design. Subject to technical changes.* Stroke rate depends on programmed stroke height and kinematic properties.THE ADVANTAGES Short delivery times and optimum spare partmanagement thanks to standardised modules Maximum production flexibility thanks to freely Shorter die tryout times thanks to inching and tryoutfunction via hand wheel Reduced energy costs thanks to efficient drive solutionprogrammable stroke heights and movement sequences Better part quality and die life spans thanks tooptimal adjustment of the movement sequencesVIDEOServo press in monoblock design with 2,500 kN press force, coil line and roll feed live in productionwith 137 strokes per minute.13
STAMPING PRESSES WITHSERVODIRECT TECHNOLOGY.TSC / TSD SERIES.Flexible, reliable, efficient. Servo presses in tie roddesign cover a wide range of components and materials:from simple stamped parts to highly complex structuralparts, in materials ranging from aluminium to high-strengthsteels. The material is supplied from a coil or via destacker.The operator interface developed by Schuler containsa curve generator, called the »Optimizer«, which ensuresa high level of process reliability through optimal coordination of slide kinematics and automation parameters.Short setup and die change times are achieved throughboth the tryout function by means of a hand wheel andthrough intelligent die change systems for semi or fullyautomatic die change.Servo press in tie rod design for a manufacturer of householdappliances. Press force: 16,000 kN.THE ADVANTAGES Maximum production flexibility thanks to freely programmable stroke heights and movement sequences Clear increase in output in comparison to conventionalmechanical presses Better part quality and die life spans thanks to movementsequences which are optimally adapted to the specificforming requirements14 Ideal for machining high-strength steels thanks toinstallation technology which is resistant to blankingimpacts Maximum availability thanks to long service life and lowmaintenance requirements Shorter die tryout times thanks to inching and tryoutfunctions
STAMPING PRESSEN WITH SERVODIRECT TECHNOLOGY / STAMPING AND FORMING SYSTEMSTECHNICAL DATAModelPress force [kN]TSD 630TSC 6306,300TSD 800TSC 800TSD 1000TSC 1000TSD 1100TSC 1100TSD 1250TSC 1250TSD 1600TSC 16008,00010,00011,00012,50016,000Bed length [mm]4,000TSD 2000 TSD 2500 TSD 3200TSC 2000 TSC 2500 TSC 3001,4001,4001,400150 – 600 120 – 450 150 – 600 150 – 450 200 – 600200 – 700230– 700230 – 7007,000Slide stroke [mm]32,000Bed width [mm]4,600Shut height [mm]25,0009001,1001,1001,100100 – 350 120 – 450 120 – 500120 – 4501,2001,1001,2001,100Slide Stroke rate** [rpm]TSDTSC3 – 703 – 603 – 503 – 503 – 503 – 453 – 363 – 453 – 383 – 403 – 343 – 403 – 323 – 363 – 343 – 303 – 30All details for systems with dual-rod design. Subject to technical changes.* Four rod design. ** Stroke rate depends on programmed stroke height and kinematic properties.VIDEOServo press with 16,000 press force and cut-to-length shears for upstream blank cutting. Productionof components from chromium steel and galvanised sheets in transfer and progressive mode.15
STAMPING PRESSES WITHSERVODIRECT TECHNOLOGY.TST SERIES.Permissiblepress force [kN]16,00012,0008,0000-3,200 -2,400 -1,600 -800Eccentricity [mm]TST additional useabilityBed0-800 -1,600 -2,400 -3,200TST 16,000 kNConventional 16,000 kNTransfer press with TwinServo Technology at the Schuler ServoTechCenter Erfurt, Germany.The higher eccentric load capacity of the TST series providesadditional flexibility in regard to method planning.The next level in servo technology. Presses with TwinServodeflection results in improved component part quality,Technology (TST) feature a drive concept consisting of twohelps to protect the die and shortens the die tryout times.separate torque motors in the press bed. Synchronisationis carried out electronically and its arrangement leavesTwinServo presses are considerably shorter than conven-sufficient room for drawing cushions and scrap chutes.tional models with a construction height of approximately6 m. The total area needed is reduced by around 30 %.The concept offers a high level of flexibility in terms of diedesign: the greater permissible single stage forces andThe first transfer press with TwinServo Technology at thethe considerably stronger eccentric load capacity of theSchuler Forming Center in Erfurt, Germany has a presspress open up new possibilities for method planning.force of 16,000 kN and is fully automated with componentsThe extremely high tilt resistance, combined with lessfrom Schuler.16
STAMPING PRESSE WITH SERVODIRECT TECHNOLOGY / STAMPING AND FORMING SYSTEMSTECHNICAL DATAModelTST 1000TST 1600TST 2000TST 2500TST 3000TST 3500Press force [kN]10,00016,00020,00025,00030,00035,0003,000*Bed length [mm]5,000Bed width 00*2,500*3,000*3,0008,0003,0002,500*Slide stroke [mm]600600600750750750Press force, millimeters beforeBDC [mm]666666Number of pressure points444444Stroke rate at max. stroke**and constant speed [rpm] /work capacity [kJ]40 / 40035 / 50040 / 90030 / 120025 / 150025 / 1500Pendulum stroke at 1/3 stroke**[rpm] / work capacity [kJ]50 / 25050 / 25060 / 40040 / 65035 / 70030 / 900*Optional / ** Deviations may occur depending on the slide movement curve and force progression.Subject to technical changes.THE ADVANTAGES Innovative drive concept with two electronicallysynchronized torque motors in the press bed Better view of work area Sound enclosure, reduced noise for operating staff Larger eccentric load with same press force Oil-free in work area 30 % less deflection Less space needed Active slide parallelism17
AUTOMATION BY SCHULER.AUTOMATICALLY MORE FLEXIBILITY.In addition to innovative servo press technology, you benefit from the latest developments from SchulerAutomation. These components are specially designed for the highly dynamic requirements of servopress technology.»Power Line« coil feeding system for dynamic productionprocesses.Highly dynamic roll feed »Power Feed«.COIL FEEDING SYSTEMSROLL FEEDSPrecise material feed from coil to ProgDie and transferShorten automation time, particularly on highly dynamicpresses consisting of decoiler, straightener and looppresses thanks to “Power Feed” roll feed. ServoDirectequipment. Power Line coil feeding systems are the idealdrives, along with play and maintenance-free planetaryaddition to highly dynamic servo presses and are particu-gears, provide more dynamics and system accuracy.larly suitable for manufacturing structured parts andcomponents made of materials with sensitive surfaces.18
AUTOMATION / STAMPING AND FORMING SYSTEMSTri-axis transfer with servo drive »Power Trans«.Destacker.TRI-AXIS TRANSFER SYSTEMSDESTACKERPowerful transfer generation in three sizes for a wideAs an individual solution or used in combination with a coilrange of applications. Motorisation through servo drives,feeding system, the destackers ensure maximum flexibilitythe low vibration tendency and short setup times ensureand efficiency.high output levels.19
PROCESS MANAGEMENT.EFFICIENCY ACROSS THE ENTIRE LINE.From component calculations to individual training concepts – to ensure maximum efficiency over thelong term, a production process must be considered in its entirety.Economic componentand manufacturing processMaximumcost-effectivenessOptimum die designand simulationIncrease in employee qualificationsSetup timeoptimisationIncrease inenergy efficiencyFlexibility and efficiencythanks to ServoDirecttechnologyNoise reductionStroke rateoptimisation20
PROCESS MANAGEMENT / STAMPING AND FORMING SYSTEMSIndividual process advice. When it comes to efficiencyand economic strength in productio
table of contents / stamping and forming systems 4 6 8 12 16 18 20 22 stamping systems with flywheel drive stamping presses mc kniehebelpressen tmk stamping presses with servodirect technology. . height of the press over the floor, w** [mm] 200 250 145 85 165 t-slots /din 650 [mm] a 22
systems 14 Getting your workforce up to speed 15 Siemens Cooperates with Education . Stamping-Forming-Fabricating: Press Brake Stamping-Forming-Fabricating: Stamping . or unlimited access for as little as
STAMPING AND FORMING SYSTEMS 250 – 32,000 kN Schuler offers customized first-rate technology in all areas of forming – from the networked press to press shop planning. In addition to press, our product includes automation and software solutions, dies, process know-how and service for the entire metalworking industry.File Size: 2MB
STAMPING AND FORMING SYSTEMS SPECIAL APPLICATIONS Schuler is the technological and global market leader in the field of forming technology. The company provides presses, automation solutions, dies, process expertise and service for the entire metalwork
Automatic Platen Hot stamping press. Our Ref: 2370 Key Features: Year: 2013 Masterwork Graphic Equipment MK 21060ST Duo Press High speed 5,000 sheets/per hour Paper thickness 0.1mm 2mm Two stamping units Two Foil rewind units Two chase changer units – one per stamping unit
A review of spinning, shear forming and flow forming process: In the last few years or so spinning and flow forming have gradually matured as metal-forming processes in production of engineering components from small to medium batch quantities. C.C. Wong and T.A. Dean have introduced the process details of the flow forming and tube spinning .
Bay, N., Ceron, E. (2014): Off-line testing of tribo-systems for sheet metal forming production. Advanced . Moghadam, M. (2019): Limits of lubrication in severe Blank holder Forming die stamping operations. . EGR component 23. November 28, 2019 DTU Mekanik Evaluation of tribosystems for sheet metal forming
Sheet metal forming has wide applications in today's industries such automotive, aerospace, defense, and so on. There are several sheet metal forming processes including stamping, hydroforming, deep drawing, roll forming, etc. The mechanics of sheet metal forming is mainly introduced in [1-2]. Formability is
Course Name ANALYTICAL CHEMISTRY: ESSENTIAL METHODS Academic Unit SCHOOL OF CHEMISTRY . inquiry and analytical thinking abilities 3 Students are guided through several analytical techniques and instruments in the first half of the lab course (skills assessment). In the second half of the course, student have to combine techniques to solve a number of more complex problems (assessment by .
