Professional IDT In-Die Tapping - IEM

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Professional IDTTMIn-Die TappingPAGE NUMBERHY1024 Series1ME1024 Series2LP25M6 & LP516M8 Series3Accessories and Replacement PartsLP ExtensionsForming TapsPitch Inserts and Tapholders456Maximum Tapping Depth/Material Thickness7Lubrication – Tapping Fluid8Tapping Unit Lubrication Kits8In-Die Tapping Provides theFollowing Advantages and Benefits: Off-the-shelf ordering Eliminates secondary or off-line tapping operations; form and tap in thesame operation Cam-operated ME tapping units designed to optimize performance in mostmechanical presses Compact, low profile LP tapping units with no limitations on tapping angle;tap upwards, downwards or at any angle in between Provides misfeed protection against a no-hole condition Cold formed tapping results in high-strength threads without chip formation Easy to move from one die set to another No limitation with open die height or press strokeUnited States Patent #5,173,015; other patents applied for.Made in the U.S.A.

HY1024 Seriesfor Hydraulic PressesProduct FeaturesThe HY unit is the smallest and most compact of our In-Die Tappingtools. The HY1024 is an economical solution for tapping downward ina hydraulic press. Since the HY1024 is not cam actuated, the presscontrols the acceleration and tap speed. The HY1024 will tap sizes#0–#10 or up to M5. It typically runs at production rates between 60–100 strokes per minute (SPM) up to a maximum 200 SPM, depending on strip material, thickness, tap size and tap pitch.HY1024By utilizing multiple tools in place of one special tapping tool, youcan control flexibility in the stamping operation and greatly reducedowntime due to unscheduled maintenance.NOTES: The HY1024 tapping tool generally is not recommended for use in a mechanical press. See the ME1024 orthe LP25M6 for applications requiring use in a mechanical press.Full OpenFull ClosedHY1024 footprint dimensionsNotes: Tapping depth/maximum material thickness can be found on Page 8.1

ME1024 Seriesfor Mechanical and Hydraulic PressesProduct FeaturesThe ME1024 is a simple and compact In-Die Tapping tool for tappingdownward in a mechanical or hydraulic press. The ME1024 utilizes acam driver to control tool acceleration. The ME will tap sizes #0–#10or up to M5 and typically runs at production rates between 60–100strokes per minute (SPM) up to a maximum 200 SPM depending onstrip material, thickness, tap size and tap pitch.The cam driver is designed as a separate functional piece tomaximize die design flexibility and transfer the inherent sinusoidalmotion of the press into a rotary motion for tapping. The cam drivermounts easily on a punch plate or upper die shoe above the tappingtool. The cam driver is application specific and can be manufacturedby using the free “Rapid TAP” CAD design software.By utilizing multiple tools in place of one special tapping tool, youcan control flexibility in the stamping operation and greatly reducedowntime due to unscheduled maintenance.Full OpenA TAPPING STROKE 5.776Full ClosedME1024 footprint dimensionsNotes: Tapping depth/maximum material thickness can be found on Page 8. All dimensions are in inches.2ME1024

LP25M6 & LP516M8 Seriesfor Mechanical and Hydraulic PressesProduct FeaturesLP25M6The LP is the most versatile of our mechanical In-Die Tapping toolswith a simple and compact design capable of tapping in any direction.The LP units utilize a cam driver to control tool acceleration and tapspeeds. The LP25M6 will tap size #0 – 1/4 or M6 and the LP516M8will tap 1/4" – 5/16" or M8 while making either right or left-hand threads.The LP typically runs at production rates between 20–60 strokes perminute (SPM) up to a maximum of 100 SPM depending on stripmaterial, thickness, tap size and tap pitch.The cam driver is designed as a separate functional piece tomaximize die design flexibility and transfer the inherent sinusoidalmotion of the press into a rotary motion for tapping. The cam drivermounts easily on a punch plate on the upper die shoe above thetapping unit to provide the proper amount of tap acceleration and apositive return. The cam driver is application-specific and can bemanufactured by using the free “Rapid TAP” CAD design software.Multiple standard tools can be used in place of a special multihead tapping tool to add flexibility and greatly reduce downtime.ImportantNoteThe shut height from the upper shoe to the mountingsurface cannot be less than 3.775", without engineeredmodifications.DO NOT manually alter the cam contourgenerated by the RapidTap software.LP25M6 & LP516M8 footprint dimensionsNOTE A: Dowel pin holes 0.001Fastener holes 0.005Notes: Footprint dimensions are identical for both units. However, performance variations exist between the two units.Consult the Rapid Tap software. Tapping depth/maximum material thickness can be found on Page 8. All dimensions are in inches.3

Accessories and Replacement PartsLP ExtensionsSome applications require a wide strip width incorporating a tappedhole located a considerable distance away from the edge of the material. The LP integrates modular extensions with a standard tappingtool to provide flexibility in design and off-the-shelf components.The Standard Extension provides over 9" of extra length whilethe Extra Long Extension provides over 19". All components aremade from quality materials for maximum life and performance.LP STANDARD EXTENSIONLP EXTRA LONG EXTENSIONNotes: All dimensions are in inches.4

Accessories and Replacement PartsForming Taps —Product FeaturesThe special forming taps used in the in-die taping units areavailable in inch and metric standard sizes listed below. All forming tapsare sold with a TiN coating as standard. Other coatings for specialmaterial applications are available on request. Forming taps providea superior quality and finish of thread, with no chip formation.Taps are sold in packs of 12.INCH SIZESMETRIC SIZESPart NumberShank Size1Tap Size & D LimitPart NumberShank Size1Tap Size & D umMediumMediumLargeMediumLargeLargeLargeLarge2 - 56 – RH34 - 40 – RH54 - 40 – RH75 - 40 – RH56 - 40 – RH54 - 48 – RH56 - 32 – RH56 - 32 – RH78 - 32 – RH58 - 32 – RH710 - 32 – RH610 - 32 – RH810 - 24 – RH612 - 28 – RH612 - 24 – RH61/4 - 28 – RH61/4 - 28 – RH61/4 - 20 – RH61/4 - 20 – RH65/16 - 32 – RH65/16 - 24 – RH65/16 -18 – allSmallSmallMediumLargeLargeLargeM2.0 x .40 D5M2.5 x .45 D5M3.0 x .50 D5M3.5 x .60 D6M4.0 x .70 D6M5.0 x .80 D7M6.0 x 1.00 D8M6.0 x 1.00 D8M8.0 x 1.00 D8M8.0 x 1.25 D8Standard Stock Taps are TiN CoatedSpecial Tap Sizes, Pitches and Coatings are Available per Quotation1Tap diameter shank size application: Small – 0 – #10 (M2 – M5) diameter taps: use in HY1024, ME1024, LP25M6 Medium – #12, ¼" and M6 diameter taps: use in LP25M6 Large – ¼" – 5/16" (M6 - M8) diameter taps: use in LP516M85

Accessories and Replacement PartsPitch Inserts/Tap Holders —Product FeaturesPitch inserts are interchangeable components of the tapping operation and are specificto the pitch of the tapped hole. Each pitch insert contains a tap holder with a quick releaseball-detent collar. Taps can be easily changed in most applications.For applications which tap inside an embossment, a pitch insert extension can be madespecific to your needs. Our engineering department will work with you to customize a pitchinsert for your application.PitchTapHolderSize1INCH ——R-002113—R-002114R-002115METRIC NumberforLP516M8PitchTapHolderSize10.40 mm0.45 mm0.50 mm0.60 mm0.70 mm0.80 mm1.00 mm1.00 mm1.25 21176Pitch inserts for non-standard sizes orpitches are by quotation.1Tap diameter shank size application: Small – 0 – #10 (M2 – M5)diameter taps: use in HY1024,ME1024, LP25M6 Medium – #12, ¼" and M6diameter taps: use in LP25M6 Large – ¼" – 5/16" (M6 - M8)diameter taps: use in LP516M8

Maximum Tapping Depth/Material ThicknessMAXIMUM MATERIAL THICKNESS (T) - INCHSize andHY & MUM MATERIAL THICKNESS (T) - METRICSize andHY & MEPitch1024LP25M6LP516M8M2 x .4M2.5 x .45M3 x .5M3 x .6M3.5 x .6M4 x .7M5 x .8M5 x .9M6 x 1.0M8 x 1.0M8 x 7.9NOTE: Maximum material thickness (T) includes extrusion height and .020 inch (or 0.5mm) gap betweenthe tip of the tap and the top of the material stock.7

Lubrication – Tapping FluidProduct Features Designed specifically for forming taps Faster tapping speeds Extends tap lifeForming Tap 4Pint BottleCase of 12 Pint BottlesCase of 4 Gallon Bottles (case only)5-Gallon PailTapping Unit Lubrication KitsME, HY Lubrication Kit R-003001 Tube of red greasePint of red oilGrease gun18" flex extension for grease gunSmall diameter hydraulic coupler90 fitting for grease gunStraight extension for hydraulic couplerOil canR-003001** LP Lubrication Kit Model R-003002Required with the ME, HY Lubrication kitfor use with LP tools Rubber tip 1/8" couplingR-0030028

In-Die Tapping Application SheetCUSTOMER INFORMATIONDate:Company Name:Contact Name:Contact Phone:Contact Email:Address:State: ZIP:PRESS INFORMATIONPress Type: Mechanical HydraulicPress Stroke:Tapping Stroke:Stripper Travel:Desired Speed:PART INFORMATIONMaterial Type:Diameter & Pitch:Number of Taps:Hole Layout:Tapping Direction (check one):Top Down Bottom Up SidewaysTotal Depth to Tap (T):Clearance Gap (g):Part Print Sent? Yes NoStrip Layout Sent? Yes NoPart and layout prints are very helpful to ensure proper unit selection. Please sendTO THE ATTENTION OF: In-Die Tapping Application Engineering Department, atFAX: 001-248-553-6842orEMAIL: info@anchordanly.com9

Distributed by:WITHIN THE USA & CANADACALL: 800-243-2659FAX: 800-833-2659OUTSIDE THE USA & CANADACALL: 001-248-489-7816FAX: 001-248-553-6842EMAIL: info@anchordanly.comwww.anchordanly.comThe Anchor Danly Company 2009 IEM. All rights reserved.AD 341-A (W)11/09

Professional IDTTM In-Die Tapping In-Die Tapping Provides the Following Advantages and Benefits: Off-the-shelf ordering Eliminates secondary or off-line tapping operations; form and tap in the same operation Cam-operated ME tapping units designed to optimize performance in most mechanical presses Compact, low profi

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