Power Sector Capability Statement Power Sector Capability .

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Power SectorCapability StatementPower Sector Capability StatementUnderground Cables, Overhead Lines & SubstationsInstalcom LimitedCivil Engineering & Utilities ContractorDelivering Today for TomorrowOCU Group incorporating: O’Connor Utilities Ltd and Instalcom LtdCS 01 Rev 051 of 16

Power SectorCapability StatementNAContentsCONTACT US1. About Us2. Underground Cable Systems3. Overhead Lines4. Substations5. Financial6. Insurance7. Accreditations8. Assurances9. Project Controls & Planning10. Design11. Memberships12. Sustainability13. Supply Chain ManagementWant to know more about theInstalcom infrastructure serviceoffering in the following sectors: Power Water Telecoms Rail Oil & Gas Multi-Utilities Trenchless SolutionsContact us at:Instalcom LtdBorehamwood Industrial Park,Rowley LaneBorehamwoodHertfordshire WD6 5PZT: 020 8731 4600info@instalcom.co.ukwww.instalcom.co.ukPart of OCU GroupOCU Group incorporating: O’Connor Utilities Ltd and Instalcom LtdCS 01 Rev 052 of 16

Power SectorCapability Statement1. About UsInstalcom (part of OCU Group) is a privately-owned civil engineering and utilities contractor in the UK. As afamily owned business, we have a proud heritage, notably in the quality of our workforce, self-delivery ethosand strong design and technical capacity.Headquartered in Borehamwood and with numerous regional offices and depots across England and Wales,we currently employ in excess of 1,000 operatives across our nationwide network with an annual revenueexceeding 200m. Our values of reliability, professionalism and dedication remain at the heart of everything wedo.Instalcom’s Power business unit has been established in the last twenty years as a specialist provider ofservices for the design, installation and commissioning of underground cable systems, overhead line networksand construction of substations, to include the associated civil engineering, electrical, mechanical andprotection and control activities.Today, we have developed into a market leader in the delivery of power transmission and distributioninfrastructure projects, and framework contracts for High Voltage (HV) and Extra High Voltage (EHV) networksup to and including 400kV across Southern England.Our offering combines innovation, best practice and technological advances in what is a very challenging, highlyregulated working environment. Our robust solutions add long-term value and merge safety, reliability, efficiencyand cost-effectiveness into our clients’ operations of underground cable systems, overhead line networks andsubstations.Instalcom are experienced in undertaking the role and responsibility of Principal Contractor under the CDMRegulations, where we have robust processes for compliance and co-ordination of supply chain partners andother contractors. In addition, Instalcom holds a Network Rail Principal Contractor Licence (PCL) which wehave used to act as Principal Contractor on several projects over the years for power and telecommunicationinstallations, both trackside and for works that interface with the public highway. For additional information onour Rail business please refer to our Rail Capability Statement available via www.instalcom.co.uk.Sector Expertise Transmission up to and including 400kVDistribution up to and including 132kVRenewablesConnectionsDiversionsMaintenance, repairs and decommissioning, including fluid filled cable systemsSector Activities Front End Engineering & Design (FEED)In-house cable system designProject planning and management including P6 ProgrammingNRSWA noticingClient support to secure consents & wayleavesStakeholder engagementIn-house CAD Traffic Management Plans and As-builtsCivils; Trench excavation, heavy civils and troughsSubstation civils and buildingOCU Group incorporating: O’Connor Utilities Ltd and Instalcom LtdCS 01 Rev 053 of 16

Power SectorCapability Statement2. Underground Cable SystemsInstalcom’s service offering includes design, installation and commissioning of underground cablesystems up to and including 400kV, where our clients include the Transmission and DistributionNetwork Operators, renewable energy developers, Original Equipment Manufacturers (OEM’s) andmain contractors, where we can equally undertake the roles of both Principal Contractor and specialistsubcontractor for complex projects or long-term frameworks.Design & Engineering In-house EHV Design Manager & Cable System DesignersIn-house Temporary Works DesignCable system design using Cyme softwareInstalcom EHV 0585 Design Procedure and Guidance Document EHV 0512 on the use of:- EHV 0518 Project Dashboard (capture evaluation of client’s requirements)EHV 0510A Engineering Recommendations (final design)EHV 0551 Design Risk RegisterCivil and electrical design support from leading UK DesignersCollaboration with UK and International cable manufacturersDesign Manual (updated throughout construction phase)Design Assurance by independent body for external validationCivils Haul road constructionTrench and joint bay excavations, backfilling and permanent reinstatementHeavy civils including temporary worksTraffic managementElectrical Cable installation; fully ducted systems, tunnels and direct buriedCable jointing and terminationsCable management and containment systemsCable system monitoring, earthing and bonding installationsTest and commissioningAs-built records and H&S filesOCU Group incorporating: O’Connor Utilities Ltd and Instalcom LtdCS 01 Rev 054 of 16

Power SectorCapability StatementSelection of Instalcom Underground Cable ProjectsFugglestone Red 132kV Distribution NetworkPrinciple ContractorUndergrounding of OHLDesign, supply and installation 132kV cables Developed Project Design Intent Document (DiD) 1.1km 132kV dual circuit Achieved ZERO harmEast Claydon to Bicester 132kV Distribution Network Principle Contractor Design, supply and installation 132kV cables 18km 132kV dual circuitMultiple crossings using HDD techniquesNumerous stakeholders; 28 landowners, NationalGrid & Network RailAchieved ZERO harmLPT1 Cable Decommissioning Works Transmission NetworkPrinciple ContractorDecommission 44km 275kV fluid filled cables & ancillary plantDeveloped Project Design Intent Document (DiD)Complex engineering densely populated environmentThree routes; St John’s Wood to Tottenham St John’s Wood to Willesden Willesden to WimbledonIver to Slough 132kV Distribution Network Principle Contractor Design, supply and installation 132kV cables Developed Project Design Intent Document (DiD)11km 132kV dual circuitTrenchless installation HDD under M25 and flood plainDewatering systemAchieved ZERO harmOCU Group incorporating: O’Connor Utilities Ltd and Instalcom LtdCS 01 Rev 055 of 16

Power SectorCapability Statement3. Overhead LinesInstalcom has a dedicated overhead line team competent in the design, installation and commissioningof overhead line networks up to and including 132kV for a number of the UK’s Distribution NetworkOperators, where we undertake the role of Principal Contractor for both reinforcement and replacementprojects. Our overhead line expertise covers both wood pole and steel tower installations.OHL Design & Engineering In-house EHV Design Manager & Cable System DesignersIn-house Temporary Works DesignCable system design using Cyme softwareInstalcom EHV 0585 Design Procedure and Guidance Document EHV 0512 on the use of:- EHV 0518 Project Dashboard (capture evaluation of client’s requirements)EHV 0510A Engineering Recommendations (final design)EHV 0551 Design Risk RegisterCivil and electrical design support from leading UK DesignersCollaboration with UK and International conductor manufacturersDesign Manual (updated throughout construction phase)Design Assurance by independent body for external validationOHL Civils Haul road constructionTower mounted sealing end compoundPilingFoundation plinthsTrench and joint bay excavations, backfilling and permanent reinstatementHeavy civils including temporary worksOCU Group incorporating: O’Connor Utilities Ltd and Instalcom LtdCS 01 Rev 056 of 16

Power SectorCapability StatementOHL Electrical Conductor installationContract lifts and equipment movementsConstruction of tower mounted sealing end platformsTower mounted sealing end structuresCable sealing end terminationsCable management and containment systemsOverhead line system monitoring, earthing and bonding installationsTest and commissioningAs-built records and H&S filesSelection of Instalcom Overhead Line ProjectsAmersham 132kV Reinforcement Distribution Network Principle Contractor Design, supply and installation 132kV cables Type Testing Approvals for cable system - cables and terminationsHaul road and compound constructionSenior Authorised Person (SAP) dutiesFluid filled cable decommissioningSealing end structure and tower ladder rack basesSealing end structure design and installationScaffolding design and installations at tower and 132kV substationDucted route installationCable pulling simulationsEarthing design & installation at tower and substationsCommissioning tests - AC, PD and sheath resistance testsAchieved ZERO harmAmesbury – Berwick Down Tunnel Project, Mannington 132kVCable Reinforcement Distribution Network Principle Contractor Design, Supply and Installation of new 1.3 km, 132kV cablescircuit 1 and 2 between Mannington GSP and Tower MS1 onMannington-Salisbury 132kV circuit Circa 450m of horizontal directional drilling Circa 850m of open cut ducting (through existing roads,substations and agricultural) Supply and installation of new 132 kV cable terminations ontower MS1 of Mannington-Salisbury circuit 1 and 2 Supply and Installation of new 132 kV cable terminations atMannington Grid for Salisbury 132kV circuit 1 and 2. Install and commission the new busbars and connectorsrequired for new 132kV CSEs on A605 and A1005 circuits Decommissioning works of existing 132kV Oil Filled Cablesat Mannington GSP for Salisbury 1 and 2 circuits and atTower MS1 of Mannington-Salisbury circuitsOCU Group incorporating: O’Connor Utilities Ltd and Instalcom LtdCS 01 Rev 057 of 16

Power SectorCapability StatementFugglestone Red 132kV Distribution NetworkPrinciple ContractorReconfiguration of existing OHL networkDesign, supply and installation of towers and towermounted sealing ends Undergrounding of 132kV dual circuit 1.1km Fabrication and erection of two new steel towers Dismantlement and disposal of redundant assetsand specifically the overhead line towers andconductors Achieved ZERO harm4.4. SubstationsInstalcom’s civil engineering expertise includes the construction of substations and sealing end compounds toinclude new builds, refurbishments, extensions, decommissioning and demolition projects, where supported byspecialist supply chain partners and design consultants Instalcom can provide a turnkey service up to 400kV.Our diverse range of services also includes transformer and switchgear installations working in collaborationwith the Original Equipment Manufacturers (OEM’s) to provide clients with a total substation solution.Substation Design & Engineering Civil and building design support from leading UK DesignersIn-house EHV Design Manager & Cable System DesignersIn-house Temporary Works DesignInstalcom EHV 0585 Design Procedure and Guidance Document EHV 0512 on the use of:- EHV 0518 Project Dashboard (capture evaluation of client’s requirements)EHV 0510A Engineering Recommendations (final design)EHV 0551 Design Risk Register Collaboration with Original Equipment Manufacturers (OEM’s) Design Manual (updated throughout construction phase) Design Assurance by independent body for external validationOCU Group incorporating: O’Connor Utilities Ltd and Instalcom LtdCS 01 Rev 058 of 16

Power SectorCapability StatementSubstation Civils New builds, refurbishments and extensionsConstruction of sealing end compoundsAccess roadsCable trough and gatic cover installationsPerimeter and internal security fencingDecommissioning and demolition to include removal of ancillary equipmentSubstation Electrical Switchgear and distribution equipment installationsSCADA, control and protectionEarthing and bondingLocal power, lighting and heatingTest and commissioningAs-built records and H&S filesSelection of Instalcom Substation Projects11kV Substation & Large-Scale TBS Distribution Network Principle Contractor Design & construct 11kV 6MVA MSS to support local network extension Construct new 11kV Control/Switchroom Install cable duct routes for 11kV, LV and multicore cables Package sub foundation Excavate trenches for earthing grid Installation of below ground earthing External works site surfacing Installation of compound fencing and gates Achieved ZERO harm11kV Substation Panel Board Replacement & Switchroom Refurbishment Distribution Network Principle Contractor Design & construct new 11kV Switchroom within existing Primary Refurbishment existing space inc building services & safety systems Installation and commissioning of new 11kV switchgear Installation & termination of 11kv circuits & multicore cables Installation and commissioning of new battery backup system Installation and commissioning of new tele-control panel Transfer of services via series of planned shutdowns Achieved ZERO harmOCU Group incorporating: O’Connor Utilities Ltd and Instalcom LtdCS 01 Rev 059 of 16

Power SectorCapability Statement11/33kV Substation Construction Distribution Network Principle Contractor Design & construct 2 x new 33/11kV Transformer Bunds & NER Plinths Construct new 11kV Control/SwitchroomInstall cable duct routes for 33kV, 11kV and multicore cablesPackage sub foundationExcavate trenches for earthing gridInstallation of below ground earthingFit out Switchhouse with general building services to inc heating,lighting, dehumidification & cable management systemsExternal works site surfacingInternal decoration to switch room wallsInstallation of surface and foul water drainage systemsInstallation of compound fencing and gatesAchieved ZERO harmNew Build GIS for Rail Infrastructure Interface Rail & DNO Interface Principle Contractor Construction of 132kV Switch Building Piled foundation with capping beam Cast in situ concrete floor slab incorporating cable troughingsystem. Excavate trenches for earthing grid Installation of below ground earthing Installation of steel portal frame construction with insulatedcladding roof and facade Installation of building services to include structural cablemanagement, including heating, lighting, dehumidification, fireprotection & stopping. Supported OEM with equipment installation and commissioning. External works site surfacing & construct surface and foul waterdrainage systems. Erect 2.4m palisade security fence including gates andremovable fence posts. Installation of ducting for multicore and power cables – includingdraw pits and road crossings. Construction of site access road and turning head.OCU Group incorporating: O’Connor Utilities Ltd and Instalcom LtdCS 01 Rev 0510 of 16

Power SectorCapability Statement11/33kV DNO Substation Extension Leicester Construction of 11/33 kV Switch Building, TX Foundations andBunds with NER Foundations. Enabling works including site clearance and low-levelbioremediation. Cast in situ cable basement foundation with complextemporary works. Construction of 11/33kV Switch Building – Brick/Blockconstruction with Bison Hollow core precast concrete slabsfor roof and floor level. Installation of below ground earthing Construction of 2No. Transformer bunds for 33/11kVTransformers. Construction of 2No. NER foundations. Supported OEM with equipment installation andcommissioning. External works site surfacing & construct surface and foulwater drainage systems. Erect 2.4m palisade security fence including gates andremovable fence posts. Installation of ducting, multicore HV and LV power cablesincluding draw pits and road crossings. Construction of site access road and turning head.5. FinancialsInstalcom’s Power Business Unit has successfully delivered complex major projects in excess of 10m,and multiple schemes within framework contracts up to 25m per annum. The turnover for parentcompany OCU Group for the financial year 2018/19 was 150m, and we forecast 2019/20 will exceed 200m. Detailed report and account information is available and can be provided on request.6. InsuranceInsurance cover held by Instalcom is renewed on 1st March annually by our brokers UK & Irelandincludes [but is not limited to]: Contractor’s all risks: 25mEmployers liability: 10mProfessional indemnity: 10mPublic liability and products: 20mFull details of this and other specialist insurance cover held are available on request.OCU Group incorporating: O’Connor Utilities Ltd and Instalcom LtdCS 01 Rev 0511 of 16

Power SectorCapability Statement7. AccreditationsWe hold the following accreditations, but not limited to:-ISO 9001 7604 ISO 45001 7604 ISO 14001 76048. AssurancesRail Sector Network Rail Principal Contractor Licence HolderRailway Group Standards (RSSB), Company Standards (Network Rail) and National HazardDirectory – Direct online accessNetwork Rail’s Possession Planning System (PPS) – Direct online accessInstalcom also employs a number of Contractor’s Responsible Engineers (CREs) forboth design and installation roles9. Project Controls & PlanningInstalcom employs dedicated and experienced project planners with cross-matrix responsibilities into both theindividual project teams and the planning function. The planning process is embedded into the organisationfrom Tender stage through to project completion in an integrative manner involving all stakeholders. It is closelylinked to meeting both internal and client requirements in terms of Programme management and ProjectControl.OCU Group incorporating: O’Connor Utilities Ltd and Instalcom LtdCS 01 Rev 0512 of 16

Power SectorCapability StatementSupporting the process, Primavera is the standard planning software for the organisation, providing robusttime and resource management for each individual project. Furthermore, the portfolios of project programmesare managed using the Enterprise functionality allowing the organisation to provide the ultimate service acrossthe board. With P6 also being used extensively throughout the rail industry, our capability and experienceallows close integration with the client in turn contributing to overall success. The following tools andtechniques are used and incorporated into the process: Work breakdown structureCritical path analysisEarned value analysisResource/cost loadingProgramme configuration control10. DesignInstalcom has experienced of utilising BIM/CAD and we are fully conversant in the following CADapplications: Bentley Microstation V8i – Full 3D/BIM capabilityBentley Building Electrical (3D/BIM)Bentley Building Mechanical (3D/BIM)Bentley Acosim (3D/BIM)AutoCAD Revit (3D/BIM)Cad ductProjectwise management system (Bentley)11. Memberships British Quality FoundationBSI Standards MembershipBuilding Services Research and Information Association (BSRIA)COMIT (Construction Opportunities for Mobile IT)Constructing ExcellenceConstructionlineCompeteForCouncil of Registered Gas Installers (CORGI)Electrical Contractors’ AssociationEngineering Construction Industry Training BoardHeating and Ventilating Contractors Association (HVCA)Institute of Customer ServiceInstitution of Electrical EngineersJoint Industry BoardNational Inspection Council for Electrical Installation (NICEIC)SELECTUK Green Building CouncilCIBSE PatronIET Corporate partnerOCU Group incorporating: O’Connor Utilities Ltd and Instalcom LtdCS 01 Rev 0513 of 16

Power SectorCapability StatementIn addition, Instalcom employees are Chartered Members/Members of the following professional bodies andregularl

Power Sector Capability Statement OCU Group incorporating: O’Connor Utilities Ltd and Instalcom Ltd CS 01 Rev 05 3 of 16 1. About Us Instalcom (part of OCU Group) is a privately-ow

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