Metallurgical & Nondestructive Testing - Accu Test Labs

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Metallurgical & Nondestructive TestingRevision Date: October 1, 2014 (Amended November 20, 2015)(713) 460-36557821 Pinemont Dr.Houston, Texas 770401

Table of ContentsTensile Testing3Charpy Testing3Weld Sample Testing4Bend and Nick Break Testing4Fracture Mechanics4Hardness Testing5Metallography5-6Chemical Analysis6Corrosion Testing6Heat Treating7Miscellaneous7Sawing Charges7Nondestructive Testing8Overtime Rates and Definitions8Terms8Prices are based on testing to the following specifications:ASTM, API, AWS and ASME(Other specifications may incur Engineering Review Charges – See page 7.)Note: Additional charges may incur if extra specimen preparation is required (i.g. highhardness materials, threaded tensile, small specimens, etc.). Charges for suchpreparation will be added to prices listed.3rd Party Witness Charge – 35.00(Additional charges may apply based on schedule coordinating and testing time.)2

TENSILE TESTING includes yield, elongation & reduction of area.Carbon Steel – Low Alloys – Aluminum.500” .350” .250”Under .250”Elevated Temperature (yield & modulus for information only.) 65.00Price upon request 225.00Stainless Steel – Duplexes – Brass.500” .350” .250”Under .250”Elevated Temperature (yield & modulus for information only.) 75.00Price upon request 235.00Nickel Alloys – Beryllium Copper – Tool Steels – Titanium.500” .350” .250”Under .250”Elevated Temperature (yield & modulus for information only.) 120.00Price upon request 250.00Through Thickness Tensile: Carbon Steel – Low AlloysUnder 6” Thick6” Thick & OverLoad to Failure (Pull Test)Stress/Strain Charts (upon request) 250.00 65.00Price upon request 25.00CHARPY IMPACT TESTING includes lateral expansion & percent shear.Carbon Steel – Low Alloys – AluminumFull Size:Ambient to -100 F-101 F to -325 FSub Size (thickness less than .394”):Ambient to -100 F-101 F to -325 F 100.00 115.00 110.00 125.00Stainless Steel – Duplexes – BrassFull Size:Ambient to -100 F-101 F to -325 FSub Size (thickness less than .394”):Ambient to -100 F-101 F to -325 F 120.00 135.00 145.00 165.00Nickel Alloys – Beryllium Copper – Tool Steels – TitaniumFull Size:Ambient to -100 F-101 F to -325 FSub Size (thickness less than .394”):Ambient to -100 F-101 F to -325 FStrain Aged Charpy Impacts (per set) 160.00 175.00 190.00 205.00 300.003

WELD SAMPLE TESTING Reduced Section TensileCarbon Steel – Low Alloys – AluminumUp to 1”Over 1” 70.00 85.00Stainless Steel – Duplexes – BrassUp to 1”Over 1” 80.00 95.00Nickel Alloys – Beryllium Copper – Tool Steels – TitaniumUp to 1”Over 1”Stress/Strain Charts (upon request) 110.00 160.00 25.00WELD SAMPLE TESTING Charpy ImpactSee Charpy Impact Testing on page 3.BEND & NICK BREAK TESTINGCarbon Steel – Low Alloys – AluminumBend TestNick Break 60.00 65.00Stainless Steel – Duplexes – BrassBend TestNick Break 65.00 70.00Nickel Alloys – Beryllium Copper – Tool Steels – TitaniumBend TestNick Break 80.00 85.00FRACTURE MECHANICSCTOD Testing (three specimens)E-BS 7448 Part 1 & 2, ASTM 1290Price upon request4

HARDNESS TESTINGHardness pricing for Nondestructive Testing – See Nondestructive Testing on page 8.Brinell or Rockwell (minimum)Brinell or Rockwell (when in conjunction with mechanical testing)One (1) Quadrant SurveyFour (4) Quadrant Survey*Rockwell Hardness Weld Survey (up to 18 points)*Rockwell Hardness 15 N Weld Survey (up to 19 points)*Vickers Hardness Weld Survey (up to 19 points)*Vickers Hardness Traverse (up to 10 points)*Case Depth – Vickers or Knoop (up to 10 points)Jominy (End Quench Hardenability)Hardness Survey Additional Points 45.00 10.00 80.00 125.00 120.00 140.00 155.00 125.00 125.00 250.00 5.00/each*Note: Hardness survey may require additional points.METALLOGRAPHYFailure AnalysisPrice upon requestCarbon Steel – Low Alloys – Aluminum**Microstructure Evaluation (includes one (1) sample preparation)**Grain Size per E-112 (in conjunction with Micro Evaluation)**Grain Size per E-112 (not in conjunction with Micro Evaluation)Grain Direction 105.00 70.00 115.00 55.00Stainless Steel – Duplexes – Brass &Nickel Alloys – Beryllium Copper – Tool Steels – Titanium**Microstructure Evaluation (includes one (1) sample preparation)**Grain Size per E-112 (in conjunction with Micro Evaluation)**Grain Size per E-112 (not in conjunction with Micro Evaluation)Grain Direction 120.00 80.00 125.00 70.00**McQuaid-EHN Grain Size with Heat Treatment 300.00Inclusion Rating per E-45:Method A, B or CMethod D**Macroetch Examination per E-381:Bar or Forging – up to 6” squareOver 6”**Macroetch Examination – Grain Flow Determination:Bar or Forging – up to 6” squareOver 6” 105.00 250.00 135.00Price upon request 105.00Price upon request5

METALLOGRAPHY (continued)Ferrite Point Count per E-562**DecarburizationMetallurgical Photos 160.00 120.00 30.00**Note: Photos will be added to the above Metallography prices unless otherwise specified onpurchase order.CHEMICAL ANALYSISSpectrograph (up to 10 elements):Carbon Steel – Low Alloys – AluminumStainless Steel – Duplexes – BrassNickel Alloys – Beryllium Copper – Tool Steels – Titanium 70.00 90.00 100.00 5.00/eachSpectrograph Additional ElementsRe-Melt Button (required for shavings & turnings) 90.00Nitrogen:Carbon Steel – Low Alloys – AluminumStainless Steel – Duplexes – BrassNickel Alloys – Beryllium Copper – Tool Steels – TitaniumHydrogen 60.00 75.00 85.00Price upon requestCORROSION TESTINGASTM A262:Practice A – ScreeningPractice B – 5 Day TestPractice C – 10 Day TestPractice E – 1 Day TestPractice F – 5 Day TestSensitization (required for extra low carbon & stabilized grades, i.e: 304L, 316L,317L, 321 & 347)ASTM G28 Method AASTM G48:Method A or BMethod DASTM A923:Method A – ScreeningMethod C 120.00 275.00 350.00 175.00 275.00 50.00 275.00 175.00 225.00 120.00 175.006

HEAT TREATMENTNormalize or Austenitize & QuenchFirst HourAdditional HoursTemperFirst HourAdditional HoursPost Weld (ASME Code Up & Down)First HourAdditional HoursAnnealingHeat Treat Charts (upon request) 40.00 25.00/hour 35.00 25.00/hour 35.00 30.00/hourPrice upon request 25.00MISCELLANEOUSFerrite Measurement by Fischer Scope:MinimumPer readingFlattening:Up to 125,000 lbsfAbove 125,000 lbsfDrop Weight Testing (set of two)Engineering & ConsultingSpecial Project Review & LayoutDocumentation Fee (after first revision) 75.00 25.00 65.00Price upon request 250.00 150.00/hour 85.00/hour 35.00/eachSAWING CHARGESOversize Test Samples (over 6” x 6” x 10”)Prolongation 55.00/hourPrice upon requestSawing will be charged on hourly rate plus consumables.7

NONDESTRUCTIVE TESTING3rd Party Witness Charge – 50.00(Additional charges may apply based on schedule coordinating and testing time.)Level III ConsultingLevel III Services 150.00/hourPrice upon requestLevel II Technician:UltrasonicMagnetic ParticleDye PenetrantSpecialized Dye Penetrant 70.00/hour 70.00/hour 75.00/hourPrice upon requestField ServicesAdditional HoursAdditional Personnel Required (per person)PMI (Positive Material Identification)PMI Field ServicesAMS 2301Tubular Over 11”ODHeat Treatment prior to AMS 2301Brinell Hardness (minimum or 1st reading)Brinell Hardness (additional readings)Rockwell Hardness (minimum or 1st reading)Rockwell Hardness (additional readings)Setup/Handling 300.00 minimum 70.00/hour 65.00/hour 125.00/hour 500.00 minimum 225.00 330.00 50.00 65.00 15.00/each 65.00 25.00/each 100.00OVERTIME RATESOne and one half times published pricing.Definition:1. Any work performed outside of what is considered normal and customaryturnaround.2. Work performed after normal business hours. Normal business hours areMonday through Friday, 7:00am to 5:00pm.Weekends & Holidays: Price upon request.TERMS3% 10 Days Net 30Payments not made within terms may be subject to interest at the rate of 1.5% permonth.8

5 HARDNESS TESTING Hardness pricing for Nondestructive Testing – See Nondestructive Testing on page 8. Brinell or Rockwell (minimum) 45.00 Brinell or Rockwell (when in conjunction with mechanical testing) 10.00 One (1) Quadrant Survey 80.00 Four (4) Quadrant Survey 125.00 *Rockwell Hardness Weld Survey (up to 18 points) 120.00 *Rockwell Har

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