NX Nastran Brochure - Femto Engineering

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Siemens PLM SoftwareNX NASTRANThe premier FEA solver for computational performance, accuracy,reliability and scalabilitysiemens.com/plm/nxnastran

Product developmentchallenges“In the aircraft and aerospacebusiness, there is no room forpoor quality engineering.”Ben TerrellPerth engineering managerAquila EngineeringSiemens understands your productdevelopment challengesIncreasing product and market complexity combined with global developmentteams and reduced developmentbudgets create challenges for companiesin every industry.Problems found too late indevelopmentThe top development issue manufacturers cite is that they find problems too latein the development cycle. Such problemsare extremely costly to fix through latedesign and manufacturing changes, butthey are also costly in terms of lostrevenue caused by delays in productintroductions.Top product design challenges47%Problems/errors found too lateMaking trade-offs for cost,performance and quality41%Frequent design changes36%Predicting product behavior in areal-world environment28%Workforce reduction/lack oftechnical experts24%0%210%20%Percentage ofrespondents (n 157)Source:Aberdeen GroupApril 201030%40%50%Understanding quality vs. costand performance trade-offsAnother issue companies cite is theneed to better understand how designtrade-offs affect quality, cost and performance characteristics. The use ofphysical testing of different prototypedesigns to understand these trade-offsis time-consuming, costly and ultimatelyimpractical in today’s businessenvironment.Choosing the right simulation toolsIndustry pressure to decrease development time and improve quality is drivingbest-in-class companies to increase use ofsimulation. However, choosing the righttools is key to achieving the businessbenefits of simulation. Companiesneed to consider technology, scalabilityand integration when consideringsimulation tools: The right technology ensures thatsimulation can accurately representthe physical environment Scalable solutions adjust to productcomplexity, high-performancecomputing resources and a broad rangeof users’ skill levels Integration with other simulationtools and with product developmentapplications is important to bothefficiency and effectiveness of theCAE solution

NX Nastran advantage“Siemens’ PLM technologyhas delivered significantbusiness results, especiallyin terms of our competitiveadvantage in achieving thehighest quality products andwith a global reach.”Arun GuptaGeneral ManagerDesign and EngineeringFlovel Group“In software, we can see wherethe problem areas are beforebuilding prototypes.”Paul VoermanPresidentChallenge b.v.SDRCI-deasThe premier FEA solverAn industry standard for over 40 years,Nastran is a finite element solver forstress, vibration, structural failure, heattransfer, acoustics and aeroelasticityanalyses. Manufacturers as well as engineering suppliers in aerospace, automotive, electronics, heavy machinery, medical device, and other industries rely onNX Nastran software for their criticalengineering computing needs so they canproduce safe, reliable and optimizeddesigns within increasingly shorterdesign cycles.Develop products fasterSimulation with NX Nastran helpsengineers to find problems with productdesigns earlier before conducting anycostly physical tests. With NX Nastran,engineers can be confident their designwill work when the first physicalprototype is tested.UGSSIEMENSNX CAEIncrease product qualityNX Nastran enables engineers anddesigners to rapidly evaluate many moredesign concepts than can be accomplished with physical prototypes.Simulation allows engineers to betterunderstand and optimize design tradeoffs for quality, cost and performance.Reduce development andwarranty costsSimulation with NX Nastran is creditedwith driving millions of dollars out of R&Dcosts because building a computer modeland digitally testing performance ischeaper, faster and more effective thanthe physical prototyping processes itreplaces. And with increased productquality, companies can save on potentialwarranty costs.Siemens’ CAE vision and heritageOur vision is to deliver engineeringsimulation solutions that drive productperformance decisions across thecomplete product lifecycle.Siemens PLM Software delivers on thisvision by building upon our simulationheritage which spans over 40 years andencompasses well known CAE brandssuch as I-deas , NX CAE and NX Nastran.Teamcenter SimulationProcess ManagementNX NastranNastran3

Multiple solutiondomains – one solver“Nonlinear dynamics is a corefeature of NX Nastran; it hashelped us fill a gap in civil andstructural engineering.”Roberto Nascimbene, PhDResearcherStructural Analysis SectorCoordinatorEucentre“Based on our finite elementanalysis (technology), wewere able to reduce stressby a third.”Martin AlbrechtCEOMT-PropellerNX Nastran solves most structural analysis problems for linear and nonlinearanalysis, dynamic response, rotor dynamics, aeroelasticity and optimization. Theadvantage to having all of these solutionsavailable in a single solver is that input/output file formats are the same for allsolution types, greatly simplifying modeling processes.Linear analysisLinear analysis assumes that materialsare not strained beyond their yield limitsand that deformations remain small inrelation to overall dimensions. NXNastran features a complete range of linear analysis functionality. For example, itcan solve static problems, such as determining if a structure will fail under a prescribed load. NX Nastran also solves transient problems where loads change overtime, like a car driving down a road. Inaddition, engineers use NX Nastran tosolve for buckling load capacities andheat transfer behavior.Advanced nonlinear analysisWhen deformations are large, linearmaterial assumptions are invalid, or contact is a factor, then nonlinear analysis isthe appropriate simulation choice.Nonlinear implicit and explicit analysissolvers enable engineers to address problems as simple as a plastic catch and ascomplex as a car body roof crush andpost-buckling analysis.4Advanced material capabilities enableusers to simulate the collapse of a rubbermount or the performance of an enginegasket seal. Integrated explicit dynamiccapabilities let engineers perform metalforming analysis or evaluate electronichardware performance during a highimpact drop test simulation.Rotor dynamic analysisRotating systems, such as shafts and turbines, are subject to rotation-inducedgyroscopic and centrifugal forces thatgive rise to dynamic behavior not presentin stationary systems. In particular,dynamic instability can occur at certainrotation speeds known as critical speeds.Rotor dynamic analysis allows engineersto predict critical speeds for their systemsand develop designs that operate awayfrom these unstable speeds.Detail of the contact surfaces of apendulum isolator

Dynamic analysisDynamic analysis is an important knownstrength of NX Nastran. From transient,to frequency, to random loading, toshock response, NX Nastran covers thefull range of dynamic solutions. Dynamicresponse capabilities play a key role invarious applications, such as assessingpassenger comfort in aircraft and automobiles under different operatingconditions, or evaluating the effectof vibrations on the performance ofconsumer products and other high-techelectronic devices.Dynamics analysis results are oftenused as input into other types of analyses, such as motion analysis for flexiblebodies. NX Nastran facilitates links tomotion simulation tools, such as NXMotion, RecurDyn, Adams, SIMPACKand MATLAB to simplify simulationworkflows.Aeroelastic analysisAeroelastic analysis enables analysis ofstructural models in the presence of anairstream. With NX Nastran, engineerscan simulate static aeroelastic trim analysis, flutter and dynamic aeroelasticityresponse applied to a variety of unsteadyloadings including gust. As such, it isapplicable in the design of airplanes, helicopters, missiles, suspension bridges andeven tall chimneys and power lines.OptimizationDesigning and producing innovativeproducts that meet performance criteriais a goal of every manufacturer. Usingoptimization techniques, engineers canimprove a proposed design, resulting inthe best possible product for minimumcost. Because your designs may havehundreds of variable parameters withcomplex interrelationships, finding anoptimal design through manual iterationsis hit-or-miss at best. NX Nastran’soptimization capabilities streamlineand automate that process by usingsophisticated algorithms to search theentire design space and find the rightcombination of parameters that willyield optimal performance.“We have set ourselves upwith an advanced solutionthat lets us perform a completerange of structural andthermal analyses.”Nicolas ÉtienneMechanical Group LeaderABB Analytical Business UnitFlexible bodies within a motionanalysis5

Computational performanceand numerical accuracyFinite element analysis models haveconsistently grown in size as engineerscontinue to tackle more complex problems through the increase in computingcapacity. Today, complex models withtens of millions of node points and elements are common. Performance is whatmakes NX Nastran the solution of choicefor users who need to solve today’sincreasingly large problems.“To see such a good correlationon a very complex systemmodel was impressive.”George LairdPrincipal Mechanical EngineerPredictive EngineeringShared memory parallelprocessing (SMP)Using multiple processors in parallel cansignificantly reduce solution run timescompared to more traditional serial solutions that use one processor. Sharedmemory parallel processing (SMP) is thepreferred technology on multiprocessornodes with shared memory or with processor nodes with multiple cores. SMP isused for lower level operations, such asmatrix decomposition and matrix multiplication. Since every solution sequenceinvolves matrix multiplications, SMP canbe activated in all solution sequences aslong as the hardware supports SMP.Elapsed time (mins)161214.411.289.0401 CPUSMP 2SMP 2w/SMEMSMP performance for a model with68K nodes solved on a laptop withIntel Core 2 Duo processor and8GB RAM.6Distributed memory parallelprocessing (DMP)Large system-level static and dynamicanalyses, often seen in the automotiveand aerospace industries, are a majorcomputational challenge, and muchhigher levels of scalability can beobtained with distributed memory processing (DMP) compared to shared memory processing (SMP). NX Nastran usesDMP to achieve faster solution speed bydividing the finite element solution intosmaller pieces that can be solvedsimultaneously.DMP solutions are typically run on a cluster with multiple nodes and multiple I/Ochannels communicating over a network.Each node has its own memory and oneor more disks. Users only need to specifythe number of processors, and the partitioning of the solution is done internally.

DMP can also be operated on a single node that hasmultiple processors. If adequate memory and I/O channelsare available the processors run the same as if they areconfigured on a cluster system.Whether running NX Nastran with DMP on a cluster or amultiprocessor workstation, each processor operates onits own partition of the geometry or frequency range andcommunicates with the other processsors to shareinformation. Once the solution is complete, the resultsare merged, creating a single results file.NX Nastran has many options for partitioning of thesolution domain:performing automated matrix reduction (not just mass andstiffness). As a mathematical reduction method, the resulting solution is approximate when compared to the otherDMP methods. However, the user has the ability to controlthe accuracy of the approximation, and experience hasshown that the default approximation is very good and isvery close to the computationally exact solution.Scalability for this method has been achieved up to 512CPUs. The recursive DMP solution can solve very largeproblems more than 100 times faster than the Lanczosmethod on a single processor.Geometric domain partitioning is available forstatic and dynamic solutions. The physical model isautomatically divided into geometry partitions that aresolved on different processors.Hierarchic domain partitioning combines the geometricand frequency domain methods. This approach is used formodal solutions and allows scalability to higher levels thancould be obtained with either method individually.Load domain partitioning is useful when there is a largenumber of load cases in a linear static analysis problem.Instead of partitioning the finite element model, the loadmatrix is partitioned among the processors as evenly aspossible, and the linear solution is calculated within eachof the respective processors for its own load cases. Likefrequency domain partitioning, load domain partitioning,which does not need communication between processors,is nearly linearly scalable.400MinutesFrequency domain partitioning is available for dynamicsolutions. The frequency range of interest is automaticallypartitioned into frequency range segments that are solvedseparately. Each processor solves the full model within itsfrequency ProcessorsDMP with Recursive Domain Partitioning example:Modal solution of simulated airplane wing model50 million degrees of freedom1521 modes below 200 HzEach node: dual quad-core Intel Nehalem2.67GHz, 24GB RAMRecursive domain partitioning is the newest and mostscalable DMP solution yet for modal solutions. It operateson multilevel partitions of the finite element matrices by7

Ease of modeling andengineering workflow“An additional advantageof NX and NX Nastran isscalability. We are able toprovide tailor-made functionality to the users.”Don HoogendoornProject EngineerResearch DepartmentDamen Shipyards GroupLinear contact in a boltapplication8Engineers can easily create NX Nastranmodels through a number of availableFEA preprocessors that support NXNastran. But to simplify the modelingprocess even more, NX Nastran includesunique features that enable engineers toquickly connect complex componentstogether and speed process time.Integration with NX CAE and FemapSiemens strategy is to develop NXNastran for the most advanced anddemanding users. The same robust capabilities are then integrated with NX CAEand Femap software tools to enable awider user community to benefit. Solverand graphics teams work closely togetherensuring that enhancements to NXNastran capabilities are rapidly supportedby corresponding advances in NX CAEand Femap.Simplifying component connectivityNX Nastran connectivity modelingfeatures let analysts model contactproblems for simulations that are otherwise linear, as well as more easily connect dissimilar FE meshes together –thus saving modeling time. Connectivityfeatures in NX Nastran include: Linear contact Glue connections for joiningdissimilar meshes, includingedge-surface and surface-surfaceconnections Bolt preloading Thermal expansion for rigidelementsShorten simulation process timeBeyond simplifying the modeling process,NX Nastran includes capabilities that canhelp you speed simulation process time: Easier-to-use external superelementssimplify complex FE assembly modelingand speed solution time Automatic resolution of dependencyconflicts saves remodeling time whendependency conflicts exist Direct interfaces to multi-body dynamic(MBD) solutions like NX Motion,RecurDyn, Adams and SIMPACK enablesmotion simulation with flexible bodiesSupport by third-party preprocessorsSiemens understands each analyst’sengineering processes and preferencesare unique. A number of available thirdparty FEA preprocessors also supportNX Nastran bulk data and results files.

“The integration of NX Nastran into theNX CAE environment enables the userto increase the fidelity of analysis byusing very detailed geometric andfinite element models. NX Nastran’sability to solve these, sometimeshundreds of millions degree-offreedom problems, in the shortesttime frame possible provides acapability to the engineering analyststo positively impact design decisionsand is an ongoing focus of Siemensresearch and development.”Dr. Louis KomzsikChief Numerical AnalystOffice of Architecture and TechnologySiemens PLM SoftwareConnect dissimilar mesheswith glue9

Advanced applicationsEngineers today are using NX Nastran tosolve a variety of advanced applications,such as NVH (noise, vibration and harshness) problems in the automotive industry, composites analysis in the aerospaceindustry and complex coupled-physicsproblems in electronics and a number ofother industries.CompositesIn the quest to make products lighteryet stronger, manufacturers are increasing their use of composite materials.NX Nastran is at the leading edge ofsimulating the behavior of productsmade from composite materials throughcontinuous development of materialmodels and element types, such as asolid composite element which gives amore geometrically precise representation of a composite material.Solid composite element10Coupled physicsIn the real world, product behavior is notdetermined by a single, isolated physicaldomain. Instead, effects from one physical phenomenon will simultaneouslyimpact how a product reacts to anotherphysical domain. For example, thermalstructural effects are crucial to jet engineengineering. NX Nastran allows you toanalyze thermal contact problems thatwill also impact structural performance.Coupling can be achieved within NXNastran using its thermal and structuralanalysis solution sequences. For moreadvanced thermo-mechanical problems,engineers can easily couple NX Nastranwith NX Thermal.NVHNVH analysis, commonly used in theautomotive industry, quantifies noiseand vibration characteristics of vehicles.NX Nastran offers all the solution typesneeded for analyzing noise and vibration,including linear static (with inertiarelief), normal modes, direct and modalfrequency response, and direct andmodal transient response. Accurate NVHanalysis can require large models and becomputationally intensive, so NX Nastranis ideal for NVH engineers due to itsability to efficiently solve large models.

“Today’s advanced NVHanalysis applications requireseamless integration ofspecial purpose proprietarysoftware tools into the analysis process. NX Nastran hasset new standards in accessto and exchange of Nastranfinite element data. Thisenables us to extract maximum benefit from the CAEtools at the heart of the vir tual development process.”Dr. Otto GartmeierManager, NVH CAEDaimler AGThermo-mechanical coupling between NX Nastran and NX ThermalAcoustic structural coupling11

Flexibility and opennessIn keeping with Siemens’ philosophy ofdeveloping open products, NX Nastrangives engineers the flexibility to add theirown custom analysis modules. Siemensalso works with solution partners whowish to integrate their products with NXNastran.Direct matrix abstractionprogram (DMAP)Direct matrix abstraction program(DMAP) is an add-on to NX Nastran thatallows customers to expand NX Nastrancapabilities by writing their own applications and installing custom modules.DMAP can be used to compute additionalmeasures of structural response; totransfer intermediate data to and12from NX Nastran (for example, externallygenerated system matrices); to incorporate the latest software enhancementswithout waiting for a major softwarerelease; or to access more than just thestandard results output sets.Solution partnersMany customers have invested in toolsdeveloped by third parties that leverageNX Nastran. Siemens is committed tomaintaining the open and productivenature of relationships with a wide variety of independent developers workingto develop customer- and industry-specific functionality on top of NX Nastran.

“Due to its open architecture via theDirect Matrix Abstraction Programming capability, NX NASTRAN hasbecome an important softwarecomponent of the multi-disciplinaryprod

ses, such as motion analysis for flexible bodies. NX Nastran facilitates links to motion simulation tools, such as NX Motion, RecurDyn, Adams, SIMPACK and MATLAB to simplify simulation workflows. Aeroelastic analysis Aeroelastic analysis enables analysis of structural models in the presence of

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